Char-Griller AKORN AUTO-KAMADO E6480 User manual

E6480
Contents of this manual are Trademarked and Copyrighted by Char-Griller®| Premier Specialty Brands, LLC.
Using the information contained in this manual without consent of Char-Griller®and/or Premier Specialty Brands, LLC. is strictly prohibited.
Keep your receipt with
this manual for Warranty.
CUSTOMER SERVICE:
www.chargriller.com/pages/customer-support
AKORN®AUTO-KAMADO™
Model # E6480
PATENTED & PATENT PENDING
9804230023 230830-GH

2
TABLE OF CONTENTS
Safety Warnings....................................................3-6
Assembly................................................................7-25
Operating Instructions .........................................26-34
Care & Maintenance...............................................35
Troubleshooting.....................................................36-37
Accessories............................................................38
Warranty..................................................................39
ATTENTION! Please Review ALL of the Lighting
Instructions Prior to Operating Grill
• DO NOT use a charcoal chimney to ignite charcoal.
Over-activation of charcoal will prevent controller from
being able to control temperature.
• BE PATIENT. Time to reach desired temperature
will vary by fuel type, number of re starters and
placement, as well as weather conditions. See Lighting
Instructions.
• Use ONE re starter for smoking 200-250°F (93-121°C).
• Use TWO re starters to achieve higher temperatures
350-700°F (177-371°C).
• The appropriate fuel amount must be added to reach
desired temperature. See Lighting Instructions.
• When smoking 200-250°F (93-121°C), if
the grill exceeds the set temperature
by +50°F it may be challenging to reach
desired temperature.
• It is NOT possible to go from Grilling or Searing
350-700°F (177-371°C) to Smoking temperatures 200-
250°F (93-121°C). Grill must be shut down, charcoal
extinguished, and restarted 1-2 hours later.
• DO NOT set temperature to higher than desired
temperature. This will result in over activating
the charcoal and inability to maintain the desired
temperature.
• DO NOT use the Heat Deector at temperatures higher
than 450°F (232°C).

3
READ ALL INSTRUCTIONS
• Do not leave grill unattended.
• Grill is for OUTDOOR HOUSEHOLD USE ONLY.
• Do not use indoors!
• Always use grill in accordance with all applicable local, state, and federal re codes.
• Potential damage to grill or harm to user may result from failure to follow warnings.
• Never use inside enclosed areas such as patios, garages, buildings or tents.
• Never use inside recreational vehicles or on boats.
• Never operate grill under overhead construction such as roof coverings, carports, awnings, or overhangs. (SEE STRUCTURAL PROXIMITY
REQUIREMENTS)
• Keep appliance clear and free from combustible materials such as gasoline and other ammable vapors and liquids.
• Use grill on a level, non-combustible, stable surface such as dirt, concrete, brick or rock. An asphalt surface (blacktop) may not be acceptable
for this purpose.
• Do not use grill on wooden or ammable surfaces.
• Grill MUST be on the ground. Do not place grill on tables or counters. DO NOT move grill across uneven surfaces.
• Grill should only be rolled on smooth surface.
• Grill should never be rolled up/down stairs or uneven surface.
• Never use grill as a heater (READ CARBON MONOXIDE HAZARD).
• Never use appliance for anything other than its intended use. This grill is NOT for commercial use.
• Keep a re extinguisher accessible at all times while operating the grill.
• When cooking with oil or grease, have a type BC or ABC re extinguisher readily available.
• In the event of an oil or grease re do not attempt to extinguish with water. Immediately call the re department. A type BC or ABC re
extinguisher may, in some circumstances, contain the re.
• Before each use check all nuts, screws and bolts to make sure they are tight and secure.
• Use of alcohol, prescription, or non-prescription drugs may impair user’s ability to properly assemble or safely operate grill.
• Keep children and pets away from grill at all times. Do NOT allow children to use grill. Close supervision is necessary when children or pets
are in the area where grill is being used.
• Do NOT allow anyone to conduct activities around grill during or following its use until it has cooled.
CARBON MONOXIDE HAZARD
Failure to follow these instructions could result in re, explosion or burn hazard
which could cause property damage, personal injury, or death.
• Burning wood chips, wood chunks, wood pellets, charcoal and propane gives o󰀨 carbon monoxide, which has no odor and can cause
death.
• DO NOT burn wood chips, wood chunks, wood pellets, charcoal or propane inside homes, vehicles, tents, garages or any enclosed areas.
• USE ONLY OUTDOORS where it is well ventilated.
• This manual contains important information necessary for the proper assembly and safe use of the appliance.
• Read and follow all warnings and instructions before assembling and using the appliance.
• Keep this manual for future reference.
WARNING
FOR OUTDOOR USE ONLY. NOT FOR COMMERCIAL USE.
Warning Code: DCG-02-230602-MSH
WARNINGS AND IMPORTANT SAFEGUARDS

4
• DO NOT bump or impact the grill to prevent personal harm, damage to grill, or spillage/splashing of hot cooking liquid.
• Extreme caution must be used when moving an appliance containing hot oil or other hot liquids.
• Never move grill when in use. Allow grill to cool completely (below 115°F (45°C)) before moving or storing.
• The grill is HOT while in use and will remain HOT for a period of time afterwards and during cooling process. Use CAUTION. Wear protective
gloves/mitts.
• Do not touch HOT surfaces. Use handles or knobs.
• Never use glass, plastic or ceramic cookware in smoker. Never place empty cookware in grill while in use.
• Accessory attachments not supplied by Char-Griller are NOT recommended and may cause injury.
• Do not store grill with hot ashes or charcoal inside grill/hopper (could be item specic). Store only when re is completely out and all surfaces
are cold.
• The grill is HOT while in use and will remain HOT for a period of time afterwards and during cooling process. Use CAUTION. Wear protective
gloves/mitts.
• Be careful when removing food from grill. All surfaces are HOT and may cause burns. Use protective gloves/mitts or long, sturdy, cooking
tools for protection from hot surfaces or splatter from cooking liquids.
• Grill is hot during use. To avoid burns, keep face and body away from door(s) and vents. Steam and hot air are expelled during use.
• Exposed metal dampers on air vents and/or metal handles are HOT while the grill is in use and during cooling. Wear protective gloves when
working with and around these components.
• Grill has an open ame. Keep hands, hair, and face away from ame. Do NOT lean over grill when lighting. Loose hair and clothing may catch
re.
• DO NOT obstruct ow of combustion and ventilation.
• Do not cover cooking grates with metal foil. This will trap heat and may cause damage to the grill.
• Never leave HOT coals or ashes unattended.
• Do not remove ashes while ashes and charcoal are HOT.
• Keep hands, hair, and face away from the burning charcoal. Be careful of loose hair and clothing during operation as they could catch re.
• Use protective gloves when handling this grill or working with re. Use protective gloves or long, sturdy replace tools when adding wood or
charcoal.
• Grill has an open ame. Keep hands, hair, and face away from ame. Do NOT lean over grill when lighting. Loose hair and clothing may catch
re.
• Never use charcoal lighting uid, gasoline, alcohol or other highly volatile uids to ignite charcoal. These uids can explode causing injury or
death. Always follow specic lighting instructions for this grill.
• Never overll re bowl. This can cause serious injury as well as damage to the grill.
• Dispose of cold ashes by placing them in aluminum foil, soaking with water, and discarding in a non-combustible container.
• CAUTION - To reduce the risk of electric shock, keep extension cord connection dry and o󰀨 the ground.
• CAUTION - To reduce the risk of electric shock, do not immerse cord, plug or control panel in water or other liquid.
• WARNING: Risk of Electric Shock. Install only to a covered Class A GFCI receptacle that has an enclosure that is weatherproof with the
attachment plug cap inserted or removed.
• WARNING: Not for use with receptacles that are weatherproof only when the receptacle is covered (attachment plug cap not inserted and
receptacle cover closed).
• When using electrical appliances, basic safety precautions should always be followed including the following:
1. Do not plug in the appliance until fully assembled and ready for use.
2. Use only approved grounded electrical outlet.
3. Do not use during an electrical storm.
4. Do not expose appliance to rain or water at any time.
• Do not operate any appliance with a damaged cord or plug, or after appliance malfunctions or has been damaged in any manner.
• Extension cords may be used if care is exercised in their use.
• If an extension cord is used, be sure that:
1. The marked electrical rating of the extension cord should be at least as great as the electrical rating of the appliance; and
2. The cord should be arranged so that it will not drape over the counter top or tabletop where it can be pulled by children or tripped
over unintentionally.
• Outdoor extension cords must be used that are marked with su󰀩x “W” and with the statement “Suitable for Use with Outdoor Appliances.”
• The extension cord must be a grounding-type 3-wire cord.
• Do not let cord hang on or touch hot surfaces.
• Do not place cord on or near a gas or electric burner or in a heated oven.
Warning Code: DCG-02-230602-MSH
WARNINGS AND IMPORTANT SAFEGUARDS

5
• To disconnect, turn controller “OFF” then remove plug from outlet.
• Unplug from outlet when not in use and before cleaning. Allow appliance to cool completely before adding/removing internal components.
• Do not clean this product with a water sprayer or the like.
• If it is necessary to rell charcoal during use, follow the specic reload instructions for this grill and always wear protective gloves.
• Never operate the grill with the temperature probe removed. This can cause the grill to overheat and cause serious personal injury and/or
damage to the grill.
• This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference, including interference that may cause undesired operation of the device.
• This equipment complies with IC radiation exposure limits set forth for an uncontrolled environment. This equipment should
be installed and operated with minimum distance 20cm between the radiator & your body.
SAVE THESE INSTRUCTIONS
This product does not come with charcoal or wood chunks.
Maintain a minimum distance of 10ft(3m) from rear,
sides and top of grill to all overhead construction,
walls, rails or other combustible construction
materials.
Maintain a minimum distance of 10ft(3m) from all
combustible and flammable materials such as, wood,
plants, grass, brush, paper, gasoline, or canvas.
This clearance provides adequate space for proper
combustion, air circulation and venting. Grill should
not be used on combustible materials like wood
decks or other combustible materials.
STRUCTURAL PROXIMITY REQUIREMENTS
Electric power cord is a trip hazard.
WARNING
10 ft
(3 m)
10 ft
(3 m)
10 ft
(3 m)
Warning Code: DCG-02-230602-MSH
WARNINGS AND IMPORTANT SAFEGUARDS
12 FEET
(~4 M)
10 ft
(3 m)

6
STOP! CONTACT CHAR-GRILLER FIRST!
Do NOT Return Product to Store
This grill has been made according to the highest of quality standards. If you have any questions not addressed in
this manual contact Customer Service at: www.chargriller.com/pages/customer-support
Document Your Grill Model and Date Code HERE:
(Model and Date Code are located on the back of the grill body or on the leg.)
_________________________
(DATE #)
_________________________
(MODEL #)
12 FEET
(~4 M)
N
O
O
V
E
R
H
E
A
D
O
B
S
T
R
U
C
T
I
O
N
CAUTION
CAUTION
HOT
DO NOT MOVE
DO NOT MOVE
WHEN USING
WHEN USING
PATENT PENDING
10 ft
(3 m)

7
ASSEMBLY INSTRUCTIONS
1
2
3
4
46
5
7
43
9
42
10
11
22
45
12
39
27
24
50
18
15
31
36
29
13
38
L
44
47
48
6
14
26
21
40
8
30
37
41
20
25
28
23
K
Z
Z
33
17
19
34
32
16
35
14
49
51

8
PRE-ASSEMBLED COMPONENTS
1
2
3
4
5
6
7
8
9
10
11
12
KKK
13
1414
1515
16
17
18
19
2020
21
Z
Z
22
2323
24
25
25
26
27
28
14
29
30
31
32 33 34 35
36
37
38
39 40 41
42
LL
43
44
45
46
47 48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
KKK
13
1414
1515
16
17
18
19
2020
21
Z
Z
22
2323
24
25
25
26
27
28
14
29
30
31
32 33 34 35
36
37
38
39 40 41
42
LL
43
44
45
46
47 48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
KKK
13
1414
1515
16
17
18
19
2020
21
Z
Z
22
2323
24
25
25
26
27
28
14
29
30
31
32 33 34 35
36
37
38
39 40 41
42
LL
43
44
45
46
47 48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
KKK
13
1414
1515
16
17
18
19
2020
21
Z
Z
22
2323
24
25
25
26
27
28
14
29
30
31
32 33 34 35
36
37
38
39 40 41
42
LL
43
44
45
46
47 48
49
50
1
2
3
4
5
6
7
8
9
10
11
12
KKK
13
1414
1515
16
17
18
19
2020
21
Z
Z
22
2323
24
25
25
26
27
28
14
29
30
31
32 33 34 35
36
37
38
39 40 41
42
LL
43
44
45
46
47 48
49
50
LEFT SIDE SHELF AND
CONTROLLER ASSEMBLY
DAMPER ASSEMBLY
FAN ASSEMBLY
ASH PAN ASSEMBLY
GRILL BODY ASSEMBLY

9
PARTS LIST
Item QTY Part Name
1 1 DAMPER
2 1 DAMPER HANDLE GRIP
3 1 DAMPER O-RING
4 1 HOOD
5 1 HOOD SEALER
6 1 HEAT SENSOR (HARDWARE ATTACHED)
7 1 CENTER GRATE
8 1 OUTER GRATE
9 1 FIRE GRATE
10 1 HOOD HINGE
11 1 RIGHT SIDE SHELF
12 1 FIRE BOWL
13 1 GRILL BODY
14 3 LEG SOCKET
15 3 LATCH
16 1 REAR LEG
17 1 RIGHT LEG
18 1 ASH PAN SUPPORT BRACKET
19 1 CASTER WHEEL
20 2 ASH PAN HANDLE
21 1 BOTTOM SHELF
22 1 AXLE
23 2 WHEEL
24 1 ASH PAN
25 2 ASH PAN LATCH KEEPER
26 1 ASH PAN HANGER
27 1 ASH PAN SEALER
28 1 LEFT LEG
29 1 AIR CHANNEL
30 1 AIR CHANNEL GASKET
31 1 MEAT PROBE
32 1 FAN BOX DOOR
33 1 SAFETY SCREEN
34 1 FAN FLAP
35 1FAN FLAP SECURE BRACKET
36 1 CONTROLLER
37 1 ANTENNA
38 1CONTROLLER KNOB
39 1 FAN
40 1 FAN BOX
41 1 FAN BOX GASKET
42 1 HEAT DEFLECTOR
43 1 WARMING RACK
44 1 POWER CORD STORAGE HOOK
45 1 LEFT SIDE SHELF
46 1HOOD HANDLE
47 1HANDLE LEFT BEZEL
48 1HANDLE RIGHT BEZEL
49 1POWER CORD
50 1 LATCH KEEPER
51 1 GRATE LIFTER
K 3 UTENSIL HOOK
L2 WIRE CLIP
Z 2 HUB CAP

10
HARDWARE NEEDED
Assembly: Requires 2 people.
Tools Needed: Hammer, Phillips Head Screwdriver, Pliers, and a 7/16” Nut Driver.
**NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening too soon
may prohibit parts from tting together. All hex nuts should be on the inside of the grill
unless stated otherwise. Unpack all contents in a well cleared and
padded area.**
Estimated Time: 45 minutes
Part No. Description Photo QTY
HEX BOLT 1/4-20 X 1/2” 22
HEX BOLT 1/4-20 X 1 3/4” 8
HEX BOLT 1/4-20 X 3/4” WITH
LOCKING COMPOUND 4
LOCK WASHER 1/4” 13
FLAT WASHER 1/4” 10
FLAT WASHER 2/5” 2
FIBER WASHER 1/4” 8
LARGE COTTER PIN 2
WING BOLT, 1/4-20 X 2” 2
10-24 X 5/8” SCREW 4
UTENSIL HOOKS 3
WIRE CLIP 2
SELF TAPPING SHEET METAL
SCREW 2
HUB CAP 2
A
G
C
I
B
H
D
E
F
J
K
L
M
Z
Hardware Pack: #551241

11
STEP 1
x9
A
14
14
14
A
A
A
GRILL BODY ASSEMBLY

12
STEP 2
x6 x6
A D
DETAIL C
SCALE 1 : 3
28
17
16
A
A
A
D
D
D
D
A
ALTERNATE VIEW

13
STEP 3
x5 x5
AD
21
A
A
A
D
D
D

14
STEP 4
x2x2 x2
HF Z
ALTERNATE VIEW
22
23
23
19
F
H
H
F
Z
Z
22
23
H
F
Z

15
STEP 5
x4
J
J
J
FAN ASSEMBLY

16
x8 x8 x8
B E G
STEP 6
11
B
B
G
G
G
G
E
E
E
E
LEFT SIDE SHELF AND
CONTROLLER ASSEMBLY

17
STEP 7A
STEP 7B
x4
C
10
C
C
SILICONE WASHER
METAL WASHER 6
4
Hardware comes pre-installed
on the Heat Sensor.

18
STEP 8
STEP 9
x2 x2 x2
x2
I D E
A
A
46
48
47
I
E
E
D
D
DAMPER ASSEMBLY

19
STEP 10
15
15
ASH PAN ASSEMBLY
ALTERNATE VIEW:
Secure Ash Pan Assembly into
place with the two latches.

20
STEP 11A
STEP 11B
42
43
12
8
9
7
ALTERNATE VIEW