Char-Griller 3001 Instruction manual

OM3001D.6 ™ & © Char-Griller / A&J Mfg.
GRILLIN’ PRO
OWNER’S MANUAL
LP Gas Grill
WARNING
For Outdoor Use Only
(outside any enclosure)
DANGER:
DO NOT use gas grill for indoor cook-
ing or heating. TOXIC fumes can accu-
mulate and cause asphyxiation. Do
not use in or on boats or recreational
vehicles.
PROP 65 WARNING:
Chemicals known to the state of Cali-
fornia to cause cancer, birth defects
or other reproductive harm are creat-
ed by the combustion of propane.
SAVE THESE INSTRUCTIONS FOR FU-
TURE REFERENCE. IF YOU ARE ASSEM-
BLING THIS UNIT FOR SOMEONE ELSE,
GIVE THIS MANUAL TO HIM OR HER TO
SAVE FOR FUTURE REFERENCE.
FOR CUSTOMER SERVICE, CALL 912-
638-4724
WARNING:
Improper installation, adjustment, al-
teration, service or maintenance could
cause injury or property damage. Read
the installation, operation and mainte-
nance instructions thoroughly before
assembling or servicing this equip-
ment.
A propane gas cylinder is required for
operation. This gas grill is not intended
for commercial use.
Keep your receipt with this manual
for Warranty.
Model # 3001
™

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 2
Danger
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, keep away from the appliance and
immediately call your gas supplier or your fire depart-
ment.
Warning
Do not store or use gasoline or other flammable liquids or va-
pors in the vicinity of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the
vicinity of this or any other appliance.
For Your Safety
Stop! Call us first! Do Not return product to store. This grill has
been made to high quality standards. If you have any questions
not addressed in this manual or if you need parts please call our
customer service department at 1-912-638-4724 (USA), Mon-
day-Friday 8:30am-5pm (EST).
Have your grills serial number (located on the back of the grill
body or on the leg) when calling.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 3
Important Safety Information .…………………page 4 - 5
Illustrated Parts List ……………………………..…page 6 – 7
Tools, Assembly Tips and Hardware List ….page 8
Assembly Instructions ……………………………..page 9 – 19
Operating Grill
Connecting Gas Cylinder…………………………..page 21
Cleaning and Care……………………………………page 22-23
Checking for Leaks………………………………..…page 24
Lighting Grill…...…………………………………….....page 25-27
Trouble Shooting……………………………………....page 28-29
Grill Preparation………………………………………..page 30
Recipes……………………………………………..…...…page 31 - 32
Accessories……………………………………………….page 33 - 34
Table of Contents

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 4
WARNING
FOR YOUR SAFETY
1. DO NOT store or use gasoline or any other flammable vapors and liquids within 25
feet (8m) of this or any other appliance.
2. When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C).
Do not store or use extra cooking oil in the vicinity of this or any other appliance.
3. An LP Cylinder not connected for use should be stored a minimum of 10 feet (3m)
away from this or any other appliance. Never fill the cylinder beyond 80 percent
full. If the above information not followed exactly, a fire causing death or serious
injury may occur.
4. If you smell gas:
- Shut Off gas to the grill.
- Extinguish any open flame.
- Open Lid
For Your Safety
Stop! Call us first! Do Not return product to store. This grill has been made to high quality
standards. If you have any questions not addressed in this manual or if you need parts
please call our customer service department at 1-912-638-4724 (USA), Monday-Friday
9am-5pm (EST).
NOTE: The use and installation of this product must conform to local codes. In absence
of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA54.
IMPORTANT NOTICE: read all instructions prior to assembly and use.
Read and understand all warnings and precautions prior to operating your grill.
CAUTION
1. This grill is for use with propane gas only (propane gas cylinder not included).
2. Never attempt to attach this grill to the self-contained propane system of a camper
trailer, motor home or house.
3. Never use charcoal or lighter fluid with the gas grill.
4. Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must
be constructed and marked in accordance with the specifications for propane gas
cylinders of the U.S. Department of Transportation (DOT) CFR 49. This grill is not
intended to be used in or installed on recreation vehicles and/or boats.
5. Do not attempt to move the grill while it is lit.
6. Do not use the grill unless it is completely assembled and all parts are securely fas-
tened and tightened.
7. Keep all combustible items and surfaces at least 36 inches (91.4cm) away from grill
at all times.
8. DO NOT use this grill or any gas product near unprotected combustible constructions.
9. Do not use in an explosive atmosphere. Keep grill area clear and free from combus-
tible materials, gasoline and other flammable vapors and liquids.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 5
10. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to
avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.)
11. Do not alter this grill in any manner
12. Clean and inspect the hose before each use. If there is evidence of abrasion, wear,
cuts, or leaks, the hose must be replaced prior to operating the appliance. The re-
placement hose assembly will be that which is specified by the manufacturer.
13. Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
14. Never keep a filled container in a hot car or car trunk. Heat will cause the gas pres-
sure to increase, which may open the relief valve and allow gas to escape.
15. Keep the grill’s valve compartment, burners and circulating air passages clean. In-
spect the grill before each use.
WARNING
1. This grill is for outside use only, and should not be used in a building, garage or any
other enclosed area.
2. The use of alcohol, prescription or non-prescription drugs may impair the operator’s
ability to properly assemble or safely operate the grill.
3. Always open grill lid slowly and carefully as heat and steam trapped within the grill
can burn you severely.
4. Always place your grill on a hard, level surface far away from combustibles. An as-
phalt or blacktop surface may not be acceptable for this purpose.
5. Do not leave a lit grill unattended. Keep children and pets away form the grill at all
times.
6. Do not place this grill on any type of tabletop surface.
7. Do not use the grill in high winds.
8. Disconnect the propane tank (LP tank) by first turning off valve on top of propane
tank, turn off burner valves, then disconnect regulator from valve on propane tank
by turning plastic connector counter clockwise. Unscrew wing-bolt in bottom shelf to
release the tank for removal.
DANGER
Liquid propane (LP) gas is flammable and hazardous if handled improperly. Know its
characteristics before using any propane product.
1. Propane Characteristics; Flammable, explosive under pressure, heavier that air and
settles in pools and low areas
2. In its natural state, propane has no odor. For your safety, an odorant has been add-
ed.
3. Contact with propane can cause freeze burns to skin.
4. This grill is shipped from the factory for propane gas use only.
5. Never use a propane cylinder with a damaged body, valve, collar or footing.
6. Dented or rusted propane cylinders may be hazardous and should be checked by
your propane gas supplier.

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 6
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OM3001D.6 ™ & © Char-Griller / A&J Mfg. 7
LINE ITEM QTY PART NAME PART NUMBER
1 1 HOOD 30-0009
2 1 GRILL BODY 30-0010
3 1 THERMOMETER 55-0008
4 1 HOOD HANDLE 55-0009
5 1 WARMING RACK 20-0001
6 2 BURNER (short wire) 80-0005
7 1 BURNER (long wire) 80-0006
8 1 BASE 20-0029
9 3 FLARE-UP SHIELD 10-0001
10 2 SHORT LEG 10-0022
11 2 LONG LEG 10-0023
12 1 BEZEL 10-0016
13 2 LEG CROSS BAR 10-0024
14 3 COOKING GRATE 10-0006
15 2 WHEEL 55-0003
16 2 LEG BRACE 10-0025
17 1 AXLE 10-0026
18 1 FRONT PANEL 10-0027
19 1 SIDE BURNER/ CONTROL PANEL 80-0013
20 3 UTENSIL HOOK 50-0002
21 1 GREASE TRAY 10-0028
22 1 CATCH PAN, REMOVABLE 20-1025
23 1 SIDE SHELF 20-0033
24 1 POT STAND 20-0005
25 2 STACK 20-0034
26 2 HUB CAP 55-0007
27 1 STOPPER BRACKET 10-0360
28 2 SLIDER BRACKET 10-0359
29 1 TANK BLOCK BAR 10-0283
30 1 GRATE LIFTER 10-0045

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 8
Assembly: Requires 2 people. Get another person to help.
Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver.
NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may
prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill
unless stated otherwise. Unpack all contents in a well cleared and padded area.
STOP! Do Not Return to Store. If you are missing parts or need assistance please
email us at [e-mail] or call 912-638-4724. Do not attempt assembly if
you are missing parts.
Hardware:
¼-20x 1 ½” BOLT……..………..4 PCS
¼-20x 1/2” BOLT……...........37 PCS
2/5” FLAT WASHER……..........2 PCS
¼” FLAT WASHER………...…….5 PCS
¼-20 HEX NUT…………..........10 PCS
¼” LOCK WASHER……..……..33 PCS
HINGE PINS……………….........2 PCS
LARGE HAIR COTTER PIN…….2 PCS
SMALL HAIR COTTER PIN…….2 PCS
SCREW…………………..………….3 PCS
#10-24 x 0.40” BOLT……….6 PCS
1/4-20 x 31/4” Wing Bolt….…1 PC

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 9
Step 1: Insert the Long Legs and Short Legs into the opening ends of the Leg Cross
Bars. Then place the Leg Braces over the Legs and Leg Cross Bars and secure them
with Lock Washers and two 1/2” Hex Bolts per leg. (NOTE: The orientation of the
Leg Cross Bar is very important for later steps. The two holes on each Leg Cross Bar
must be facing toward the center of the assembly.)
Assembly Instructions
Holes on Leg Cross Bars
TOP VIEW AFTER
ASSEMBLY
Long Legs
Short Legs
Leg Caps
Leg Cross Bars
Lock Washer
Leg Brace
Leg Brace
Hex Bolts
Hex Bolts
Lock Washer

OM3001D.6 ™ & © Char-Griller / A&J Mfg. 10
Step 2: Lay the cart assembly from previous step on one side then place the Bot-
tom Shelf between the four legs then secure it with four Lock Washers and four
1/2” Hex Bolts. The Bottom Shelf with the Tank Hole should be on the Short Legs
side opposite the Long Legs. NOTE: Long Legs have Leg Caps on them.
Long Legs
Leg Cap
Short Legs
Bottom Shelf
Hex Bolts
Step 3: Lay the cart assembly down with the Long Legs on the floor then install the
Wheels and Wheel Axle. On one end of the Axle insert the Large Cotter Pin into the
hole on the Axle and snap in the Hub Cap. Slide one Flat Washer and one Wheel
onto the Axle then slide the Axle through the holes on the Short Legs and Bottom
Shelf. Complete the assembly by sliding the other Wheel and Flat Washer onto Axle
then insert the Large Cotter Pin and snap on the Hub Cap.
Axle
Cotter Pins
Long Leg
Short Legs
Wheels
Cotter Pin
Flat Washer
Hub Cap
Flat Washer
Large Cotter Pin
Hub Cap
Lock Washers
Lock Washers