Char-Griller AKORN AUTO-KAMADO 6480 User manual

OM E6480 E A.1
Contents of this manual are Trademarked and Copyrighted by Char-Griller®| A&J Manufacturing
Using the information contained in this manual without consent of Char-Griller®and/or A&J Manufacturing is strictly prohibited.
OWNER’S MANUAL
Keep your receipt with
this manual for Warranty.
CUSTOMER SERVICE
[e-mail]
AKORN®AUTO-KAMADO™
Model #6480 / E6480
PATENTED & PATENT PENDING

TABLE OF CONTENTS
Safety Warnings & Warranty............................. A-1
Assembly Instructions ..................................... B-1
Product Usage .................................................. C-1
Recipes .............................................................. D-1
Accessories ....................................................... E-1
ATTENTION! Please Review ALL of the Lighting
Instructions Prior to Operating Grill
• DO NOT use a charcoal chimney to ignite charcoal.
Over-activation of charcoal will prevent controller from
being able to control temperature.
• BE PATIENT. Time to reach desired temperature
will vary by fuel type, number of re starters and
placement, as well as weather conditions. See Lighting
Instructions on pages C-2 – C-5.
• Use ONE re starter for smoking (200-250°F).
• TWO re starters can be used to achieve higher
temperatures (350-700°F).
• The appropriate fuel amount must be added to reach
desired temperature. See Lighting Instructions on
pages C-2 – C-5.
• When smoking (200-250°F), if the grill
exceeds the set temperature by +50°F it
may be challenging to reach desired temperature.
• It is NOT possible to go from Grilling or Searing (350-
700°F) to Smoking temperatures (200-250°F). Grill must
be shut down, charcoal extinguished, and restarted 1-2
hours later.
• DO NOT set temperature to higher than desired
temperature in an attempt to reach desired temperature
faster. This will result in over activating the charcoal
and inability to maintain the desired temperature.
• DO NOT use the Heat Deector at temperatures higher
than 450°F.

A-1
IMPORTANT SAFETY WARNINGS
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
Read the following instructions carefully and be sure your grill is properly assembled, installed,
and maintained. Failure to follow these instructions may result in serious bodily injury and/or
property damage. If you have any questions concerning assembly or operation, email
[e-mail].
• Grill is for use outdoors and in well-ventilated areas, only.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges
• Do NOT use lighter uid, gasoline, kerosene, alcohol or other accelerant for lighting charcoal due to
ammability, risk of bodily injury and potential to leave a distasteful avor in your food.
• Do NOT leave a lit grill unattended. Keep children and pets away from grill at all times.
• Do NOT use grill in high winds.
• Use caution when moving grill to prevent strains.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Use grill at least 3 ft. from any wall or surface. Maintain 12 ft. clearance to objects that can catch re
or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do NOT use grill for indoor cooking or heating. TOXIC fumes can accumulate and
cause asphyxiation.
• Do NOT use in or on boats or recreational vehicles.
• Do NOT place grill near ammable liquids, gases, or where ammable vapors may be present.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store or
use extra cooking oil in the vicinity of this or any other grill.
• When cooking with oil or grease, have a type BC or ABC re extinguisher readily available.
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA:LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL COMBUSTIÓN,
PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE EL ESTADO DE CALIFORNIA
RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS DAÑOS AL SISTEMA REPRODUCTOR.
Para más información, visite www.P65Warnings.ca.gov

A-2
• In the event of an oil or grease re do not attempt to extinguish with water. Immediately call the re
department. A type BC or ABC re extinguisher may, in some circumstances, contain the re.
• Use caution since ames can are-up when fresh air suddenly comes in contact with re.
• Do NOT lean over an open grill and be mindful of hands/ngers near the edge of the cooking area.
• When opening the lid, keep hands, face, and body safe from hot steam and ame are-ups.
• WARNING: To avoid injuries, gloves or other protective articles should be used when operating the grill.
• Do NOT exceed a temperature of 700°F.
• Do NOT allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life
of the grill.
• Always wear grill gloves to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and/or metal handles are hot during usage. Again,
always wear grill gloves when adjusting air ow to protect hands from burns.
• Do NOT alter this grill in any manner.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support
brackets. Use extreme caution as lid could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate ame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in a metal container for 24 hours prior
to disposing.
• The grill lid and ash pan are HOT while in use and will remain HOT for a period of time afterwards and
during cooling process. Use CAUTION. Wear protective gloves/mitts.
• Grill has an open ame. Keep hands, hair, and face away from ame. Do NOT lean over grill when
lighting. Loose hair and clothing may catch re.
• Do NOT cover cooking grates with metal foil. This will trap heat and may cause damage to the grill.
• Never overll the re bowl. This can cause serious injury as well as damage to the grill.
• When using electrical appliances, basic safety precautions should always be followed including the
following: 1) Do not plug in the appliance until fully assembled and ready for use. 2) Use only approved
grounded electrical outlet. 3) Do not use during an electrical storm. 4) Do not expose appliance to rain
or water at any time.
IMPORTANT SAFETY WARNINGS
(Continued)

A-3
• To protect against electrical shock do not immerse cord, plug or control panel in water or other liquid.
• Do NOT operate any appliance with a damaged cord or plug, or after appliance malfunctions or
has been damaged in any manner. Contact Char-Griller®Customer Service for assistance at
[e-mail].
• Extension cords may be used if care is exercised in their use. If an extension cord is used:
1) The marked electrical rating of the extension cord should be at least as great as the electrical rating
of the appliance.
2) The cord should be arranged so that it will not drape over the counter top or tabletop where it can
be pulled by children or tripped over unintentionally.
• The extension cord must be a grounding-type 3-wire cord.
• Outdoor extension cords must be used with outdoor use products and are marked with sufx “W” and
with the statement “Suitable for Use with Outdoor Appliances.”
• CAUTION - To reduce the risk of electric shock, keep extension cord connection dry and off the ground.
• Do NOT let cord hang on or touch hot surfaces.
• Do NOT place cord on or near a gas or electric burner or in a heated oven.
• To disconnect, turn controller “OFF” then remove plug from outlet.
• Unplug from outlet when not in use and before cleaning. Allow appliance to cool completely before
adding/removing internal components.
• Do NOT clean this product with a water sprayer or the like.
• If it is necessary to rell charcoal during use follow the specic reload instructions for this grill and always
wear protective gloves.
• Never operate the grill with the temperature probe removed. This can cause the grill to overheat and
cause serious personal injury and/or damage to the grill.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.
• Always have type BC or ABC re extinguisher near at all times. Maintain and check your re
extinguisher regularly.

A-4
*** STOP! CONTACT FIRST! ***
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions
not addressed in this manual or if you need parts please email our Customer Service Department at:
[e-mail] and have your serial number handy.
REGISTER YOUR GRILL:
To take full advantage of the Char-Griller®warranty be sure to register your
grill by visiting www.CharGriller.com/Register or emailing Customer Service
at [e-mail].
Registration provides important protections:
1. Register your grill today to activate your warranty and get exclusive access
to product developments, updates, and recipes.
2. This allows us to help you get warrantied parts to your quickly and provide
enhanced customer service.
NOTE: You will need your model number, serial number, and a copy of the original sales
receipt when registering.
Document Your Serial Number HERE:
(Serial number is located on the back of the grill body or on the leg.)
_________________________
(SERIAL #)
(example)

A-5
WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR
SUBMITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller® will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT [email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller®grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller®is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in
accordance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullies all warranties.
Gravity
All Defective Parts 1 year from date of purchase
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Side Burner)
5 years from date of purchase for rust
through / burn through
Grill Body (BOTTOM half) AND Side Burner
AND Defective Parts
1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half) AND Side Burner
1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

B-1
ASSEMBLY INSTRUCTIONS
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49

B-2
PRE-ASSEMBLED COMPONENTS
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KKK
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LL
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LEFT SIDE SHELF AND
CONTROLLER ASSEMBLY
DAMPER ASSEMBLY
FAN ASSEMBLY
ASH PAN ASSEMBLY
GRILL BODY ASSEMBLY

B-3
PARTS LIST
Item QTY Part Name
1 1 DAMPER
2 1 DAMPER HANDLE GRIP
3 1 DAMPER O-RING
4 1 HOOD
5 1 HOOD SEALER
6 1 HEAT SENSOR (HARDWARE ATTACHED)
7 1 CENTER GRATE
8 1 OUTER GRATE
9 1 FIRE GRATE
10 1 HOOD HINGE
11 1 RIGHT SIDE SHELF
12 1 FIRE BOWL
13 1 GRILL BODY
14 3 LEG SOCKET
15 3 LATCH
16 1 REAR LEG
17 1 RIGHT LEG
18 1 ASH PAN SUPPORT BRACKET
19 1 CASTER WHEEL
20 2 ASH PAN HANDLE
21 1 BOTTOM SHELF
22 1 AXLE
23 2 WHEEL
24 1 ASH PAN
25 2 ASH PAN LATCH KEEPER
26 1 ASH PAN HANGER
27 1 ASH PAN SEALER
28 1 LEFT LEG
29 1 AIR CHANNEL
30 1 AIR CHANNEL GASKET
31 1 MEAT PROBE
32 1 FAN BOX DOOR
33 1 SAFETY SCREEN
34 1 FAN FLAP
35 1FAN FLAP SECURE BRACKET
36 1 CONTROLLER
37 1 ANTENNA
38 1CONTROLLER KNOB
39 1 FAN
40 1 FAN BOX
41 1 FAN BOX GASKET
42 1 HEAT DEFLECTOR
43 1 WARMING RACK
44 1 POWER CORD STORAGE HOOK
45 1 LEFT SIDE SHELF
46 1HOOD HANDLE
47 1HANDLE LEFT BEZEL
48 1HANDLE RIGHT BEZEL
49 1POWER CORD
50 1 LATCH KEEPER
K 3 UTENSIL HOOK
L2 WIRE CLIP
Z 2 HUB CAP

B-4
HARDWARE NEEDED
Assembly: Requires 2 people. Tools Needed: Hammer, Phillips Head Screwdriver, Pliers,
and a 7/16” Nut Driver.
**NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening
too soon may prohibit parts from tting together. All hex nuts should be on
the inside of the grill unless stated otherwise. Unpack all contents in a well
cleared and
padded area.**
Estimated Time: 45 minutes
Part No. Description Photo QTY
HEX BOLT 1/4-20 X 1/2” 22
HEX BOLT 1/4-20 X 1 3/4” 8
HEX BOLT 1/4-20 X 3/4” WITH
LOCKING COMPOUND 4
LOCK WASHER 1/4” 13
FLAT WASHER 1/4” 10
FLAT WASHER 2/5” 2
FIBER WASHER 1/4” 8
LARGE COTTER PIN 2
WING BOLT, 1/4-20 X 2” 2
M5 SCREW 4
UTENSIL HOOKS 3
WIRE CLIP 2
SELF TAPPING SHEET METAL SCREW 2
HUB CAP 2
A
G
C
I
B
H
D
E
F
J
K
L
M
Z
Hardware Pack: #551241

B-5
STEP 1
x9
A
14
14
14
A
A
A
GRILL BODY ASSEMBLY

B-6
STEP 2
x6 x6
A D
DETAIL C
SCALE 1 : 3
28
17
16
A
A
A
D
D
D
D
A
ALTERNATE VIEW
Latch goes in front

B-7
STEP 3
x5 x5
AD
21
A
A
A
D
D
D

B-8
STEP 4
x2x2 x2
HF Z
ALTERNATE VIEW
22
23
23
19
F
H
H
F
Z
Z
22
23
H
F
Z

B-9
STEP 5
x4
J
J
J
FAN ASSEMBLY

B-10
x8 x8 x8
B E G
STEP 6
11
B
B
G
G
G
G
E
E
E
E
LEFT SIDE SHELF AND
CONTROLLER ASSEMBLY

B-11
STEP 7A
STEP 7B
x4
C
10
C
C
SILICONE WASHER
METAL WASHER 6
4
Hardware comes pre-installed
on the Heat Sensor.

B-12
STEP 8
STEP 9
x2 x2 x2
x2
I D E
A
A
46
48
47
I
E
E
D
D
DAMPER ASSEMBLY

B-13
STEP 10
15
15
ASH PAN ASSEMBLY
ALTERNATE VIEW:
Secure Ash Pan Assembly into
place with the two latches.