Char-Griller DUAL THREAT E5037 User manual

OM E5037 E A.1
Contents of this manual are Trademarked and Copyrighted by Char-Griller®| A&J Manufacturing.
Using the information contained in this manual without consent of Char-Griller®and/or A&J Manufacturing is strictly prohibited.
OWNER’S MANUAL
Keep your receipt with
this manual for Warranty.
CUSTOMER SERVICE
1-912-638-4724
[e-mail]
DUAL THREAT™
Model E5037

TABLE OF CONTENTS
Safety Warnings & Warranty ............................ A-1
Assembly Instructions ...................................... B-1
Product Usage ................................................... C-1
Recipes .............................................................. D-1
Accessories ....................................................... E-1
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open the lid.
4. If odor continues, keep away from the
appliance and immediately call your
gas supplier or your re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
Danger Warning
Warning For Outdoor Use Only.

A-1
A propane gas cylinder is required for operation. This gas grill is not intended for
commercial use.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF YOU ARE ASSEMBLING
THIS UNIT FOR SOMEONE ELSE, GIVE THIS MANUAL TO HIM OR HER TO SAVE FOR
FUTURE REFERENCE.
For use outdoors and in well-ventilated areas, only.
WARNING:
Improper installation, adjustment, alteration, service, or maintenance could cause injury or property
damage. Read the installation, operation, and maintenance instructions thoroughly before assembling
or servicing this equipment. Failure to follow these instructions could result in re or explosion that could
cause property damage, personal injury, or death.
DANGER:
DO NOT use gas grill for indoor cooking or heating. TOXIC fumes can accumulate and cause
asphyxiation. Do not use in or on boats or recreational vehicles.
WARNING:
Accessible parts may be very hot. Keep young children away. Read the instruction literature before
using the appliance. The use of unauthorized parts can create unsafe conditions and environment.
NOTE: The use and installation of this product must conform to local codes or, in absence of local
codes, the Natural Gas and Propane Installation Code, CSA B149.1, or the Propane Storage and
Handling Code,CSA B149.2.
IMPORTANT NOTICE: Read all instructions prior to assembly and use. Read and understand all
warnings and precautions prior to operating your grill.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE
ASSEMBLING AND OPERATING YOUR GRILL
IMPORTANT SAFETY WARNINGS
WARNING: FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE
YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE,
WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to:
www.P65Warnings.ca.gov.
ADVERTENCIA:LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBÓN, ASÍ COMO LOS PRODUCTOS DE TAL COMBUSTIÓN,
PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL NEGRO DE HUMO Y EL MONÓXIDO DE CARBONO, QUE EL ESTADO DE CALIFORNIA
RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CÁNCER Y DE MALFORMACIONES CONGÉNITAS Y OTROS DAÑOS AL SISTEMA REPRODUCTOR.
Para más información, visite www.P65Warnings.ca.gov
WARNING: FUELS USED IN LIQUEFIED PROPANE GAS APPLIANCES, AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS, CAN EXPOSE YOU TO
CHEMICALS INCLUDING BENZENE, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND CAUSE BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM. For more information go to: www.P65Warnings.ca.gov.
ADVERTENCIA:LOS COMBUSTIBLES USADOS EN EQUIPOS PARA LICUAR GAS PROPANO, ASÍ COMO LOS PRODUCTOS DE SU COMBUSTIÓN,
PUEDEN EXPONERTE A SUSTANCIAS QUÍMICAS, ENTRE ELLAS EL BENCENO, QUE EL ESTADO DE CALIFORNIA RECONOCE COMO CAUSA DE CÁNCER
Y DE MALFORMACIONES CONGÉNITAS Y OTROS DAÑOS AL SISTEMA REPRODUCTOR. Para más información, visite www.P65Warnings.ca.gov

A-2
Read the following instructions carefully and be sure your barbecue is properly assembled, installed
and maintained. Failure to follow these instructions may result in serious bodily injury and/or property
damage. If you have any questions concerning assembly or operation, consult your dealer or LP
gas company.
• When used, always place the appliance and gas bottle on at level ground. Grill can be used with
20lb gas cylinder. This grill is designed to operate at an inlet pressure not exceeding: 11 inches
water column (2.74 kPa).
• DO NOT move the appliance during use.
• DO NOT attempt to disconnect any gas ttings while barbecue is in use.
• DO NOT use gas bottle if the bottle and/or valve are damaged, rusty, or dented as this may be
hazardous. Contact your supplier to have it checked.
• DO NOT lean over an open grill and be mindful of hands/ngers near the edge of the cooking area.
• Should a re occur, turn off all gas burners, close the lid, and stand back from grill until re is out.
• Should ames go out while in operation, turn off all gas valves and leave lid open. Return to grill
after ve minutes and try to relight the burners – following lighting instructions.
• Keep children and pets away from grill when in use. Some parts of the grill will become very hot.
• When cleaning the valves and burners, be careful not to stretch the valve orices or burner ports.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Gas may still be present in a cylinder that appears to be empty. Adhere to proper transportation/
storage of the cylinder at all times.
• If gas is leaking from cylinder, move away from cylinder immediately and call your gas supplier or
re department. DO NOT try to address problem yourself.
• DO NOT use a ame to check for gas leaks.
• DO check for gas leaks and any obstructions to burners before use. This is especially important
after a period of storage or non-use.
• The exible tube should be changed whenever it is damaged or cracked or by expiration date
printed on the tubing. Or, change tube every ve (5) years.
• Always connect or replace cylinder in a well-ventilated area, and never in the presence of a ame,
spark or heat source.
• Grill must be kept away from ammable materials.
• Turn off gas supply at gas container after use.
• Do not alter this grill in any manner.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns,
unless you are wearing protective gear (BBQ mittens, pot holders, etc.).
• Note that parts sealed by manufacturer or its agent must not be altered.

A-3
• When assembling the grill, position the connection exible tube so that it is protected
against twisting.
• Stay away from any source of ignition when changing gas container.
• When assembling the grill, do not obstruct ventilation openings of grill’s container compartment. We
reserve the right to make minor technical adjustments to the device.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350°F (177°C). Do not store or
use extra cooking oil in the vicinity of this or any other appliance.
• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder(s) is (are)
disconnected and removed from the outdoor cooking gas appliance.
CAUTION
1. Do not store a spare LP gas cylinder under or near this appliance.
2. Never ll the cylinder beyond 80 percent full; and,
3. If the information in 1) and Clause 2) is not followed exactly, a re causing death or serious injury
may occur.
4. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
5. This grill is for use with propane gas only (propane gas cylinder not included).
6. Never attempt to attach this grill to the self-contained propane system of a camper trailer, motor
home or house.
7. Do not use gasoline, kerosene or alcohol for lighting. The LP gas supply cylinder must be
constructed and marked in accordance with the specications for propane gas cylinders of the U.S.
Department of Transportation (DOT) CFR 49.
8. The gas supply cylinder must be provided with a listed overlling prevention device.
9. The gas supply cylinder must be provided with a cylinder connection device compatible with the
connection for outdoor cooking appliances.
10. This grill is not intended for use on recreation vehicles and/or boats.
11. Do not use grill unless it is completely assembled and all parts are securely fastened and tightened.
12. Keep all combustible items and surfaces at least 12 ft (4 M) away from grill at all times.
13. DO NOT use this grill or any gas product near unprotected combustible constructions.
14. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials,
gasoline and other ammable vapors and liquids.
15. Never keep a lled container in a hot car or car trunk. Heat will cause gas pressure to increase,
which may open relief valve and allow gas to escape.
16. Keep grill’s valve compartment, burners and circulating air passages clean. Inspect grill before
each use.

A-4
WARNING
• This grill is for outside use only, and should not be used in a building, garage, or any other
enclosed area.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
• Always place grill on a hard, level surface far away from combustibles. An asphalt or blacktop
surface may not be acceptable for this purpose.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Do not place grill on any type of tabletop surface.
• Do not use grill in high winds.
• Disconnect the propane tank (LP tank) by rst turning off valve on top of propane tank, turn off
burner valves, then disconnect regulator from valve on propane tank by turning plastic connector
counter clockwise. Unscrew wing-bolt in bottom shelf to release the tank for removal.
DANGER
• Liquid propane (LP) gas is ammable and hazardous if handled improperly. Know its characteristics
before using any propane product.
• Propane Characteristics: ammable, explosive under pressure, heavier than air and settles in pools
and low areas.
• In its natural state, propane has no odor. For your safety, an odorant has been added.
• Contact with propane can cause freeze burns to skin.
• Never use a propane cylinder with a damaged body, valve, collar or footing.
• Dented or rusted propane cylinders may be hazardous and should be checked by your propane
gas supplier.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges.
• Use caution when moving grill to prevent strains.
• Never move grill when it is in use or hot.
• Make sure to empty grease tray after every use once completely cooled.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in
refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that
comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood,
and other cooked foods reach a safe minimum internal temperature.

A-5
• Non-rechargeable batteries are not to be recharged
• Do not mix different types of batteries such as alkaline, carbon-zinc, or rechargeable batteries.
• Do not mix old and new batteries
• Exhausted batteries are to be removed from the product
• Batteries included.
• DO NOT DISPOSE OF BATTERIES IN FIRE. BATTERIES MAY EXPLODE OR LEAK
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and
cause asphyxiation.
• Do not place grill near ammable liquids, gases, or where ammable vapors may be present.
• Use caution since ames can are-up when fresh air suddenly comes in contact with re.
• When opening the lid, keep hands, face, and body safe from hot steam and ame are-ups.
• WARNING: To avoid injuries, gloves or other protective articles should be used when operating the grill.
• Do not exceed a temperature of 500°F.
• Do not allow charcoal and/ or wood to rest on the walls of grill. Doing so will greatly reduce the life
of the grill.
• Always wear grill gloves to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and/or metal handles are hot during usage. Again,
always wear grill gloves when adjusting air ow to protect hands from burns.
• Do not alter this grill in any manner.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support
brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate ame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must
be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a noncombustible metal container and saturate
completely with water. Allow coals and water to remain in a metal container for 24 hours prior
to disposing.
• Always have a re extinguisher near at all times. Maintain and check your re extinguisher regularly.
THESE WARNINGS ALSO APPLY TO THE SIDE FIRE BOX.

A-6
(example)
*** STOP! CALL FIRST! ***
Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions
not addressed in this manual or if you need parts please email our Customer Service Department at:
[e-mail] and have your serial number handy.
REGISTER YOUR GRILL:
To take full advantage of the Char-Griller®warranty be sure to register your
grill by visiting www.CharGriller.com/Register or emailing Customer Service
at [e-mail].
Registration provides important protections:
1. Register your grill today to activate your warranty and get exclusive access
to product developments, updates, and recipes.
2. This allows us to help you get warrantied parts to your quickly and provide
enhanced customer service.
NOTE: You will need your model #, serial number, and a copy of the original sales
receipt when registering.
Document Your Serial Number HERE:
(Serial number is located on the back of the grill body or on the leg.)
_________________________
(SERIAL #)

A-7
WARRANTY INFORMATION
A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR
SUBMITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller®will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER
SERVICE AT SER[email protected].
SURFACE RUST IS NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller® grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the
section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface
rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller®is not responsible for damage resulting
from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in
accordance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing
or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1)
year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or
commercial use nullies all warranties.
Gravity
All Defective Parts 1 year from date of purchase
Charcoal / Pellet / Kamado Grills
Grill - Hood AND Bottom
(excludes removable Ash Pan)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts 1 year from date of purchase
Gas Grills
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Side Burner)
5 years from date of purchase for rust
through / burn through
Grill Body (BOTTOM half) AND Side Burner
AND Defective Parts
1 year from date of purchase
Dual Fuel Grills (Gas & Charcoal)
Charcoal Grill - Hood AND Bottom AND Gas
Grill Hood (TOP half) AND Main Burner Tubes
(excludes Ash Pan and Side Burner)
5 years from date of purchase for rust
through / burn through
Ash Pan AND Defective Parts AND Gas Grill
Body (BOTTOM half) AND Side Burner
1 year from date of purchase
Parts, Accessories, and Grill Covers 1 year from date of purchase
(seam tears only for covers)

B-1
ASSEMBLY INSTRUCTIONS
1
2
5
6
7
8
9
10
11
1212
13
1414
15
1616
1717
18
20
44
21
22
24
25
2626
27
28
29
3030
3131
3232
3333
3434 35
3939
40
4141
4242 43
38 38
6
36
4
37
37
36
4
3
3
P
Q

B-2
PARTS LIST
Item QTY Part Name
1 1 GAS GRILL HOOD
2 1 CHARCOAL GRILL HOOD
3 2 WARMING RACK
4 4 COOKING GRATE
5 1 ASH PAN
6 2 ASH PAN HANGER
7 1 FILLER PLATE
8 1 DAMPER CIRCLE
9 1 CHARCOAL GRILL BODY
10 1 GAS GRILL BODY
11 1 GREASE CUP
12 2 CART BRACE
13 1 SIDE HANDLE
14 2 LEG BRACE
15 1 RIGHT LEG
16 2 LEG PAD
17 2 8” WHEEL
18 1 AXLE
P 2 HUB CAP
20 1 LEFT LEG
21 1 TANK SECURE SUPPORT BRACKET
22 1 TANK SECURE BRACKET
Q 3 UTENSIL BOLT
24 1 SIDE SHELF
Item QTY Part Name
25 1 IGNITOR
26 2 KNOB
27 1 CONTROL PANEL
28 1 HVR
(HOSE/VALVE/REGULATOR ASSEMBLY)
29 1 HEAT SHIELD
30 2 HOOD HANDLE
(HARDWARE INCLUDED)
31 2 LOGO PLATE
32 2 THERMOMETER BEZEL
33 2 THERMOMETER
(HARDWARE INCLUDED)
34 2 GAS SMOKESTACK
35 1 CHARCOAL SMOKESTACK
36 2 FLAME SHIELD
37 2 BURNER
38 2 SPARK
39 2 SLIDER BRACKET
40 1 STOPPER BRACKET
41 2 FLAME SHIELD SUPPORT BRACKET
42 2 FLAME SHIELD SUPPORT
BRACKET, FRONT
43 1 REMOVABLE CATCH PAN
44 1 GRATE LIFTER

B-3
Assembly: Requires 2 people. Tools Needed: Mallet, Phillips Head Screwdriver, Pliers,
and a 7/16” Nut Driver.
NOTE: DO NOT fully tighten any bolts until instructed to do so. Tightening too soon may
prohibit parts from tting together. All hex nuts should be on the inside of the grill unless
stated otherwise. Unpack all contents in a well cleared and padded area.
Estimated Time: 45 minutes
HARDWARE NEEDED
Part No. Description Photo QTY
1/4 - 20 X 1/2” HEX BOLT 42
1/4 - 20 X 3/4” HEX BOLT 5
1/4 - 20 X 1 1/4” HEX BOLT 4
HOOD HINGE PIN 2
HOOD CENTER HINGE PIN 1
CARRIAGE BOLT 1
SCREW #10 - 24 6
BURNER SCREW 2
FLAT WASHER, 1/4” 10
FLAT WASHER, 2/5” 2
LOCK WASHER, 1/4” 27
1/4-20 HEX NUT, FLANGE 21
WING NUT 1
COTTER PIN, SMALL 3
COTTER PIN, LARGE 2
HUB CAP 2
UTENSIL BOLT 3
A
C
J
B
D
K
F
M
E
L
G
N
H
O
I
P
Q
Hardware Pack #551248

B-4
STEP 1A
STEP 1B
A
A
K
K
K
K
K
K
K
K
A
A
12
20
15
15
20
12
x4
Ax4 K
x4
Ax4 K

B-5
STEP 2A
STEP 2B
x4
A
x4
A
A
A
A
A
14
15
20
20
15
14

B-6
STEP 3
O
O
P
P
J
J
17
17
18
x2x2 x2
OJ P
20
15
ASSEMBLED VIEW
O
J
P18
17

B-7
STEP 4
G
G
39
40
39
x6
G
G
10

B-8
STEP 5A
K
K
K K
I
A A
I
10
x4
Ax4 x4
I K

B-9
STEP 5B
KK
K K
II
AA
9
x4
Ax4 x4
I K

B-10
STEP 6
43
10
40 39
ASSEMBLED VIEW

B-11
STEP 7
x4
Ax4
K
K
K
A
A
27
28
10