Charger CONTRACTOR Series User manual

RUGGED + DURABLE
UV DISINFECTION SYSTEMS
CWUV4C-101 series, for ow rates of 38 lpm (10 gpm)
CWUV4C-151 series, for ow rates of 57 lpm (15 gpm)
CWUV4C-R1 series, for ow rates of 30 lpm (8 gpm)
CWUV4C-R2 series, for ow rates of 57 lpm (15 gpm)
CONTRACTOR
SERIES
BUILT TO LAST

PRODUCT FEATURES
• 10 and 15 gpm axial ow system, 8 and 15 gpm rack system with
single 10” or 20” sump
• 304 SS LPHO-based system (LPSO on CWUV4C-R1)
• Integral lamp life monitor, with both audible and visual indication of
lamp life
• Reliable, industry proven, proprietary low pressure coated UV lamps
with ceramic bases for durability and long life (10,000 hours on HO
systems, 9,000 hours on SO systems)
• Constant current electronic controller in a splash proof case, fully potted
ballast virtually eliminates common water damage issue
• 110-230V/50-60Hz.
CONDITIONS FOR USE
Your system will provide years of use provided the system is maintained
on a regular basis as per the specications outlined in the Owner’s Manual.
For the system to perform as tested, the following water quality parameters
must be met.
For levels outside those specied in the table above, please contact the
factory for further technical assistance.
PARAMETER LEVEL
Hardness < 120 mg/L (7 gpg)
Iron (Fe) < 0.3 mg/L (ppm)
Manganese (Mn) < 0.05 mg/L (ppm)
Tannins < 0.1 mg/L (ppm)
Turbidity < 1 NTU
Transmittance > 75% UVT
Manufacturer’s Warranty
REACTORS - Ten (10) year Limited Warranty
ELECTRONICS - Three (3) year Limited Warranty
UV LAMPS - One (1) year Limited Warranty
QUARTZ SLEEVES - One (1) year Limited Warranty
BEST
WARRANTY
IN THE UV
INDUSTRY
BEST
WARRANTY
IN THE UV
INDUSTRY
Contact Charger Water for complete warranty document
including conditions and exclusions.

EQUIPMENT SPECIFICATIONS
Model CWUV4C-101 CWUV4C-151 CWUV4C-R1 CWUV4C-R2
Flow Rate
(30mJ/cm2@ 95% UVT)
10 GPM 15 GPM 8 GPM 15 GPM
37.9 lpm 56.8 lpm 30.3 lpm 56.8 lpm
2.3 m3/hr 3.4 m3/hr 1.8 m3/hr 3.4 m3/hr
Filter Housing N/A N/A 5 micron sediment
LC-105-CWUV
5 micron
sediment
LC-205-CWUV
Port Size 1”MNPT 1”MNPT
Electrical 90-265V/50-60Hz.
Plug Type American, NEMA 5-15
Lamp Watts 34 45 20 45
Power (Watts) 38 (36 @ 230V) 57 (48 @ 230V) 23 (21 @ 230V) 57 (48 @ 230V)
Maximum Current (amps) 1 1 1 1
Replacement Lamp CWUV-L330C CWUV-L420C CWUV-L420 CWUV-L420C
Replacement Sleeve CWUV-Q330 CWUV-Q420 CWUV-Q420
Replacement Controller CWUV4-CC CWUV4-C CWUV4-CC
Chamber Material Polished 304 stainless steel, A249 pressure rated tubing
Reactor Dimensions 3.5 x 16.5”
(8.9 x 41.8cm) 3.5 x 20.0” (8.9 x 50.8cm) 3.5 x 20.0”
(8.9 x 50.8 cm)
Controller Dimensions 8.6 x 4.2 x 4”
(21.7 x 10.8 x 10.2 cm)
6.8 x 3.6 x 4”
(17.2 x 9.2 x
10.2 cm)
8.6 x 4.2 x 4”
(21.7 x 10.8 x
10.2 cm)
Operating Pressure 0.7-10.3 bar (10-150 psi) 0.7-8.3 bar (10-120 psi)
Operating Water Temp. 2-40° C (36 - 104°F)
Lamp Change Reminder YES (4-digit LED display)
Visual Lamp Out
Indicator YES
Audible Lamp Out
Indicator YES
Shipping Weight 5.4 kg
(11.9 lbs) 6.0 kg (13.2 lbs) 11.3 kg. (25 lbs.) 12.4 kg. (27.4 lbs.)

PN# 919371
Version Date: 08-2021
Charger Water
www.chargerwater.com

OWNER’S MANUAL
Operaon & Installaon Instrucons
CWUV5-R22C
CHARGER WATER - Rack-Mount Systems
System Rated Flow Sediment Carbon
CWUV4-R1
CWUV5-R1 8 gpm YES (10”) NO
CWUV4-R2
CWUV5-R2 8 gpm YES (20”) NO
CWUV4-R12
CWUV5-R12 8 gpm YES (10”) YES (20”)
CWUV4-R2C
CWUV5-R2C 15 gpm YES (20”) NO
CWUV
4-R12C
CWUV 5-R12C
15 gpm YES (10”) YES (20”)
CWUV
4-R22C
CWUV 5-R22C
15 gpm YES (20”) YES (20”)
CWUV4-R1

2|Page
Congratulations on purchasing this Charger Water UV Disinfection system.

3|Page
TABLE OF CONTENTS
 4
 4
 5
 6
 7
 7
 8
 9
Preparation 12
 12
 13
 13
 14
 14
 14
 15
 16
 16
 17
 17
 17
 17
 19
 20
 21
 22
 23

4|Page
Safety Consideraons

 
2. Energy given o by the UV lamp is harmful to your eyes and skin


 
 
 
 

 

 

 



Before You Begin

Tools
 

 
 
Other Materials
 
 

5|Page
Water Quality Parameters


                


Hardness: 


Iron (Fe): 
Manganese (Mn): 
Turbidity: 
Tannins (organics): 
UVT (transmiance): 





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Assembly


Charger Water UV (Standard output lamp systems)
1. CONTROLLER
CWUVB4-C
CWUVB56-C
CWUVB4-CC
CWUVB56-CC
2. GLAND NUT
320006-CWUV
3. O-RING
300038-CWUV
4. UV LAMP
CWUV-L420
CWUV-L420C
5. SLEEVE SPRING
310039-CWUV
6. QUARTZ SLEEVE
CWUV-Q420
7. UV REACTOR
300064-CWUV
8. CLAMPS
390071-CWUV
9. FLEXIBLE HOSE
310130-CWUV
310126-CWUV
10. MOUNTING PLATE
310122-CWUV
310121-CWUV
11. FILTER CARTRIDGES
LC-105-CWUV

LC-205-CWUV

LC-20C-CWUV

12. FILTERS
160014-CWUV

160015-CWUV

160017-CWUV

160018-CWUV

13. FILTER WRENCH
160011-CWUV
14. UV SENSOR

CWUV-S2
CWUV-S3
310040-CWUV
15. IEC POWER CABLE


260004-CWUV


16. GLOW PLUG
300016-CWUV

310026-CWUV
310040-CWUV
390007-CWUV
17. LAMP KEY





7|Page
System Sizing
Charger Water

PLEASE
NOTE   

 
 
 

 





Draw Down__________÷ Cycle Time____________ x 60=__________Pumping Rate in USGPM
Locaon
 

PLEASE NOTE: 


Figure 1. Typical Installaon

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Orientaon




Step 1: 

Step 2: 

Step 3:              



Figure 2. System Orientaon (water inlet)
Step 4: 







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Installaon
Step 1: 



       



Step 2:       
        


Step 3:              
              

Step 4: 

Step 5: 
               

Step 6:          







CAUTION:


Figure 4. Quartz
Sleeve Installaon
Step 7: 



PLEASE NOTE:

Step 8:            
PLEASE NOTE:
  



Figure 3. Lamp Removal Spacing

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Figure 5. Cartridge Removal
Step 9: (CWUV6 systems only)



Do not plug the controller power cord
in before the last step.
Figure 6. UV Sensor Installaon Figure 7. IEP Connecon
Step 10: 


 







Step 11: 




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Step 12: (CWUV5, CWUV6 systems only)



Step 13: 


Figure 9. Lamp Key Installaon Figure 10. Connector
Step 14: 

Figure 11. Ground Screw Connecon
Step 15: 

Note:

Figure 8a. Standard Output UV
Lamp Connecon
Figure 8b. High Output UV
Lamp Connecon

12|Page
System Preparation


prepare
Step 1: 
dirt and debris
Step 2: 

Step 3: 


Step 4: 

Cleaning the Quartz Sleeve
             
             
  
Step 1: 

Step 2: 
Step 3:      


Step 4: 
Step 5:             


Step 6: 
Step 7 
Step 8: gently twisng and pulling
Step 9 


Step 10: 

13|Page
Step 11: 

Cleaning the UV Sensor



Step 1: 

Step 2: 
Step 3:      


Step 4:               

Step 5: 

Step 6: 

Step 7: 
Operaon





  




     


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CWUV4 Controllers
CWUV4
Series
CWUV4-C
Series
       
         


           
   

    

CWUV5/6 Controllers
CWUV5/6
Series
CWUV5/6-C
Series
          
      
       
        







CWUV5/6 Power-up Sequence
               



Oponal Modules Check
- UV Sensor
- Solenoid
- 4-20 mA
- WIFI
- Remote Alarm
- Flow Meter
OR

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



  
CWUV5 Operaonal Screens
Home Screen
Home Screen, Lamp life remainingQR
Code, Contact Info and Maintenance Parts

CWUV6 Operaonal Screens
  









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







Lamp Countdown Sequence

CWUV6
CWUV5
CWUV4
               


CWUV6
CWUV5
CWUV4
 
               

PLEASE NOTE:

