Chargery Power C10325A v2.2 User manual
©
2017 Chargery Power Co., Ltd. July 23, 2017
Add: Room 212-216, Zhong ing Industrial Zone NanShan 518052 ShenZhen, China
C10325A/B v2.2
PFC programmable charger
High efficiency wide input voltage
90V~26 VAC Input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
T
hanks for your purchasing the intelligent and powerful charger.
R
ead the ENTIRE instruction manual to ecome familiar with the features/functions of the device
efore operating.
F
any questions and suggestions.
Jason Wang
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
2
total
19
Features
The Battery Charger has been designed to provide reliable, quality charging for battery systems in
electric drive vehicles. It is a high efficiency wide input voltage charger, the charger can output 1500W at
AC90V~265V in a smaller size. Many creative technology help to realize up to 94% of efficiency, and the
internal temperature is still under 50℃. The following are some new features:
Intelligent control output voltage and current by microprocessor, 100% calibration before
delivery
±1% voltage and current accuracy
Active PFC: smaller AC input current less interference, and Conform to European Commission
Regulation no 278/2009 and Energy Star Version 2.0
AC 90-265V worldwide operation: need not any alternative switcher, worldwide safe operation.
Low power consumption (less than 1W) at idle mode and standby mode
Up to 94% of convert efficiency.
Programmable output voltage from 10V to 102V
Programmable output current from 1A to 25A
TFT color LCD display output Voltage, current, power and internal temperature on time.
Over current, over voltage, over load, over temperature, and short circuit protection
Short-circuit protection on output, safer and more reliable.
2 Intelligent cooling fans turned on and adjust speed upon the temperature automatically
ZVS/ZCS and Synchronous Rectification
assure the highest efficiency.
High power density: 652W/Kg
Start at no load or full load
Approved by CE
24 months warranty
Application
Home application
Electric drive vehicles
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
3
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19
Protection functions
1. Over current protection
2. Over voltage protection
3. Charge power protection
4. Over temperature protection
. Anti spark on battery connection even 100V battery connect to charger
6. Reverse polarity protection of battery connection
7. Prevent any cell from over charging, adjust charge current automatically fit with Chargery BMS
ain battery type and cell count
Battery
Type
Cell
Count
Output
Voltage/V
Terminal charge Voltage per cell
Charge
current
Terminal
charge
current/A
Charge
Mode
Min. Type Max.
LiPo 4S-24S
10-102 2.7 4.20 4.2
1.0-2 A
-60%
Pre-charge
CC/CV and
maintain
Li-ion 4S-24S
10-102 2. 0 4.10 4.1
LiFe S-28S
10-102. 2.00 3.6 3.7
LiTo 7S-36S
10-100.8 1. 0 2.7 2.80
Pb 6S-41S
10-102. 1.7 2.40 2. 0
- delta Voltage /mV
Min. type Max.
NiMH
/NiCd Auto 10-102 100 300 1000
CC
Warning
1. For any lithium battery, such as LiPo, LiFePO4, Li-ion, LiTo and other Li battery, the PCM
(Protection Circuit Module), BMS, cell monitor, saver etc. must be built-in the battery pack,
because the charger don’t monitor each cell voltage, even the total battery voltage don’t be
over charged, the single cell voltage is possible be over charged, special for larger impedance
cell. So if no PCM or BMS protect each cell from over charged, it is very dangerous.
2. Before charge, the cell count must be setup correctly, it is very important. Cell count is not the
cell quantity in a battery pack, it means cell count of connection in series, even cells
connected in parallel, the cell count is 1 NOT . Please according to your battery pack rated
voltage and the following table get the cell count.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
4
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19
cell count/Battery
rated voltage LiPo,V Li-ion,V LiFePO4,V
LiTo,V
Pb/VRLA/Gem
battery,V
4 1 .4
1 .0
19.3
18.8
16.0
6 23.1
22.
19.2
12.0
7 27.0
26.3
22.4
16.8
14.0
8 30.8
30.0
2 .6
19.2
16.0
9 34.7
33.8
28.8
21.6
18.0
10 38.
37.
32.0
24.0
20.0
11 42.4
41.3
3 .2
26.4
22.0
12 46.2
4 .0
38.4
28.8
24.0
13 0.1
48.8
41.6
31.2
26.0
14 3.9
2.
44.8
33.6
28.0
1 7.8
6.3
48.0
36.0
30.0
16 61.6
60.0
1.2
38.4
32.0
17 6 .
63.8
4.4
40.8
34.0
18 69.3
67.
7.6
43.2
36.0
19 73.2
71.3
60.8
4 .6
38.0
20 77.0
7 .0
64.0
48.0
40.0
21 80.9
78.8
67.2
0.4
42.0
22 84.7
82.
70.4
2.8
44.0
23 88.6
86.3
73.6
.2
46.0
24 92.4
90.0
76.8
7.6
48.0
2
80.0
60.0
0.0
26
83.2
62.4
2.0
27
86.4
64.8
4.0
28
89.6
67.2
6.0
29
69.6
8.0
30
72.0
60.0
31
74.4
62.0
32
76.8
64.0
33
79.2
66.0
34
81.6
68.0
3
84.0
70.0
36
86.4
72.0
37
74.0
38
76.0
39
78.0
40
80.0
41
82.0
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
5
total
19
Operation Instructions
1. Connect C10325A/B to AC 110 / 220V outlet by the special heavy power cable, if use other brand
cable, please note the wire AWG must be AWG14 at least.
2. Connect battery to charger.
3. Connect Chargery BMS24T to charger if possible.
4. 2 seconds later, the idle interface is displayed; the charger is ready to charge. Actual output voltage,
current and internal temperature is also displayed, but C10325A/B is at idle mode (no output) to
save power consumption.
5. Press knob shortly can choose Battery type; press again on Battery
type such as LiPo can enter into LiPo charge setup interface. Here,
you can setup cell count, charge current, charge terminal current,
and charge terminal voltage per cell, and then press knob for 3
seconds start charging.
6. Stop charging, the battery voltage will goes down because of
self-discharge, if need maintain battery voltage, please setup the
Restart Charge YES (only for C10325B), the charger will continue
to charge when battery voltage goes down to 5% of total battery
voltage.
If set up to YES, the charger display KEEP after charge finished.
If set up to NO, the charger display DONE after charge finished.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
6
total
19
7. Setup the charger work at Auto mode (only for C10325B),
Finish all charge settings, alternate Auto charge YES and press Knob
for 3 seconds, the charger will start to charge, and work at Auto
mode in future till disable it.
When the charger work at Auto mode, what you need to do is
connect the AC power and battery to the charger. The charger will
operate at last settings.
On Auto interface, press Knob for 3 seconds alternate to Idle mode.
If need not charge as last settings, pleaser set up Auto Charge is NO
8. During charge, many charge information is displayed as below
9. Similar with LiPo charge setup, you can setup LiIo, LiFe, LiTo, Pb battery and NiMH/NiCd.
10. At any time Press knob shortly stop charging. The charger will work at idle mode to save power
consumption. Generally you needn’t disconnect it from AC outlet, because it only consume under
1W power at idle mode.
Battery voltage
Charge current
Capacity charged
Charge time
Internal temperature
Cell count, Battery Type, Charge status
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
7
total
19
Tips
All parameters will be remembered by the C10325A/B till ne t change.
Choose battery type, and press knob for 3 seconds start to charge at last setup
Auto mode operation instructions
When you need charge same one battery repeat, you can set up Auto Charge is yes (Only for
C10325B), the charger will charge automatically ne t time, need not setup any parameters. At AUTO
charge, press Knob button shortly stop charging at any time, and press it again start to charge. Or
during charge, disconnect battery stop charging, and connect it, start to charge again automatically.
When need to charge new battery at different parameters, disconnect battery at AUTO interface,
press Knob button for 3 seconds alternate idle interface, the charger will work at intelligent operate
mode, all parameters can be setup in this mode.
for more details about auto mode, Please watch the video on
http://www.chargery.com/Video/C10325_Automode.mp4
.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
8
total
19
Remote control charge ode
COM1 is on the ottom of charger, connect to Chargery BMS, the charge current will be controlled by
BMS when any cell voltage reach OVP.
Output connector is as below picture, left is charger output connector, right is connected to battery
connector, tow heavy terminal connect to battery positive and negative separately, there are two slim
terminal in middle of connector, it connect to e ternal device. The charge current can be controlled by
remote signal. The signal should be 1KHz 5V or 3.3V square
Note:
1. To realize remote control charge by e ternal device, please purchase C10325A.
2. If don’t connect e ternal device, the charger can be operated by manual, if connect the e ternal
device, and send a suitable signal, after press Knob for 3 seconds start to charge, the charge current
will be adjusted according to e ternal signal. E ternal signal can turn off charge (charge current is
zero, the charge status display KEEP), and control charge current at range 1A to 25A.
Warning
PWM signal adjust charge current, increase or decrease 10% ma imal each
time per one second.
Charger output connector battery connector
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
9
total
19
Remote control operation instructions
1. Connect to AC source, turn on the charger
2. After finish initialization, the C10325A enter into idle model
3. Connect battery an e ternal signal to the charger. E clude battery positive
and negative, the e ternal signal must be connected to middle two
terminals. The battery voltage will be displayed, but it is not accurate,
because the charger can protect the battery from reverse polarity
connection and anti spark.
4. Press Knob enter into battery type interface, alternate battery type and press Knob, enter into
charge setup interface,
a) Set up cell count,
b) Set up charge current, it should be the ma imal current that the battery can be charged, when
PWM failed, the charger will charge at this current.
c) Set up end current. At CV phase (constant voltage), when the charging current is lower than
settings , the charger stop charging and the battery fully charged, display KEEP charge status.
The end current is a percentage (1-60%) of charge current setting . Such as the charge current
setting is 10A, end current is setup to 10%, the end current is 1A.
d) Set up end voltage, the voltage is cell voltage NOT battery pack total votage, it must be under
or same as OVP on BMS. C10325A will charge at constant voltage when total battery voltage
reach cell count*setup value.
e) On the charge mode, need not setup restart voltage.
8. Press Knob for 3 seconds, the charger will start to charge, the charge current will be modified
according to the Duty cycle of PWM from e ternal device. The higher Duty cycle, the higher current.
The current range is 1A-25A.
9. Finish charge, the beeper sounds 10 times, charge current is zero, and display KEEP status. If need
continue to charge, adjust duty cycle to under 3% then increase gradually to adjust charge current,
start to charge again.
10. During charge, press Knob stop charging at any time.
Please watch the operation video on https://youtu.be/KDD-QWLkFQc
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
10
total
19
Program Setup
1. In charger idle interface, press kno button for 2 seconds enter
into Program Setup menu.
2. LCD display the following information in sequence and you can
modify its value. When you want to alter a parameter value, press
the kno button make the value blink then modify the value by
rotate the button. The new value will be confirmed and saved by
pressing the button again.
3. Press kno quit the setup menu.
Note:
All parameters will be remembered by the C10325A/B till ne t change.
Picture 3 Program setup
Setup the Temperature unit,
℃ or ℉,
default
℃
.
Temp. Unit
--->
℃
Setup the ma imal charge current, range from 1A~25A, step 0.1A, default
25A. It is only active for power supply.
Ma current
---> 60A
Setup the fan starting temperature, range from 30~50℃, step 1℃,
default 35℃. The fan speed will increase with the temperature go
up.
Fan ON Temp.
---> 40℃
The beeper sounds for each button press to confirm your action. These
sounds can be ON or OFF. Default ON.
Buzzer
---
>
ON
This menu sets the back-light time of LCD screen backlight.
Options: 1MIN, 5MIN, 10MIN, 20MIN and Always on, default 5MIN. At
default 5min, LCD back-light will be off to save the power, press kno
resume the ack-light.
BACK-LIGHT TIME
---> 5MIN
Setup over temperature protection, range from 70~110℃, step 1℃,
default 11
0
℃
.
O
ver the
temperature,
the
charge
r
will power off
Shut Down Temp.
---> 80℃
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
11
total
19
As power supply
On Battery type interface, choose power supply setup output voltage
and ma imal output current, the charger will work as a programmed
power supply; you can set up the output voltage and ma imal output
current, and then press Knob for 3 seconds power on the charger.
Output voltage adjustment range: 10V~102V,
Output current adjustment range: 1A~25A.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
12
total
19
Environment Requirements
Ambient Temperature : -10--45℃
Ambient Humidity ：5%--95%
Storage Temp. ：-20℃--70℃
Storage Humidity ：30%--90%
Input
Rated Voltage ： AC110 / 220V
Voltage allowed：AC90 ~ 265V
Rated Freq. ：50/60Hz
Freq. Allowed ：47~63Hz
Ma Current : 18A @90V, 7.5A
@220V
Efficiency: 94% at 65% load and
220Vac input.
Active PFC: PF>0.99 at 90VAC and 100% of load; PF>0.97 at 220VAC and 100% of load
Output
Voltage ：10 ~ 102V programmed
Voltage accuracy: ±1%
Current accuracy: ±1%
Ripple voltage: 150mV.
Charge Current：1 ~ 25A programmed
Power: 1500W ma .
Protection
Over voltage protection, over 2V setup value.
Over current protection, over 2A setup value.
Over charge power protection, 1500W ma .
Over temperature protection, 110℃ ma .
Short- circuit protection on output.
Prevent any cell from over charging, adjust charge current automatically fit with Chargery BMS
echanical Characteristics
Size：275*170*68 (L*W*H, mm) or 10.8 * 6.7 * 2.7 (L*W*H, inch)
Weight: 2.46Kg without input cable
Input power cable: AWG14 wire, 1.5m length
Output DC connector: XT-90I male connector
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
13
total
19
Packaging Information
C10325A/B base unit: 1pcs
Power cable: 1pcs
Communication wire: black, 1pcs
XT-90I female connector:1pcs, only for C10325B
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
14
total
19
Total solution on E-Vehicle application
Chargery BMS is a successful combination with the charger. When all cell voltage reach setup value, the
BMS will communicate with the charger, the charger will continue to charge at a smaller current rather
than stopping charging.
It is very important at large current charge application. Because Start and Stop charge repeat by Close
or Open relay or MOSFET, NOT only cause battery voltage fluctuation at a large range, shorten
mechanical switch or electronic switch life, but also extend charging time notably.
Chargery BMS and charger as a total solution can charge and monitor each cell voltage, temperature,
charge and discharge current, short circuit even cell voltage difference, and charge each cell to any
voltage you want, such as you can set up the charge terminal voltage 3.8 V per LiPo cell, when charge
is done, the battery pack will be storage at safe status,
NOTE
Chargery charger decrease charge current according to “Over Charge Protection (P) Voltage” on BMS
setup, so please setup the charge terminal voltage in accordance with Over Charge Protection (P)
Voltage on BMS.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
15
total
19
Error Information
When the following error events trigged, the beeper will sound for 10 seconds and error information will
be displayed, you can press kno utton turn off beeper sound and back up to Idle or auto mode
interface.
Error information DESCRIPTION
Battery Vol. low No battery connection or reverse polarity of battery
connection or short circuit on output, the charger will be
power off
Battery Vol. High Battery voltage over setup, the charger will be power off
Over Current Output current over 2A of setup for 2 seconds, C1032 A/B
turn off automatically and turn on manually
Over Voltage Output voltage over 2V of setup for 2 seconds, C1032 A/B
turn off automatically and turn on manually
Over temperature The heat sink temperature over setup for 2 seconds,
C1032 A/B power off automatically, and turn on manually
Connection Break At normal charge, disconnect battery, the charger will stop
charging, press Knob back up to idle interface
Warnings
Never leave the charger unattended when it power on. If any malfunction is observed, please
press Knob button power off the charger as fast as possible.
Keep away the charger from dust, damp, rain, heat direct sunshine and vibration. Do not drop it.
The charger should be set up on non-inflammable and non-conductive surface. Never place on a
car seat, carpet or similar.
Keep all the inflammable volatile materials well away from operating area.
Do not attempt to charge any Lithium battery not built-in BMS, PCM, cell voltage monitor
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
16
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19
Related parts
The following parts are similar to the C10325A/B and maybe of interest:
ODEL
DESCRIPTION CO ENTS
BMS16T 2-16S battery management system
BMS24T
2-24S battery management system
S400 High efficiency wide input voltage PFC charger 10~130V 13.5A 400W output
S600 High efficiency wide input voltage PFC charger 10~18V 33A 600W output
S1200
High efficiency wide input voltage PFC charger 12~24V 50A 1200W output
S1500 High efficiency wide input voltage PFC charger 10~30V 60A 1500W output
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
17
total
19
Application Notes.
Storage Energy System
If C10325A/B charger applied to large capacity energy System such as PV system, C6050A is suggested,
the charge current can be controlled by remote device. The C10325A can receive PWM signal and adjust
charge current.
The current range is 1A to 25A.
When PWM duty cycle under 10%, C10325A will stop charging.
When PWM signal fail, the charger will charge at the settings by manual.
E-car or other E- Vehicle
When C10325A/B applied to E-car or other E- Vehicle battery, C10325B is suggested, and Auto charge
mode is the best, after setup all charge parameters and setup Auto Charge YES, the charger can charge
the battery automatically ne t time. Need not any operation besides connect AC power source and
battery to the charger.
RC or UAV
When C10325A/B need charge multiply chemistry battery, C10325B is suggested, on normal work mode,
the charger is easy to set up for all kinds of battery. It is enough fle ible to meet almost challenge.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
18
total
19
Order information
Function Description
ODEL
C10325A
C10325B
1. Remote control charge current by external device.
√
2. Start to charge automatically (Auto charge mode) after connect to AC
source and battery to charger
√
3. Restart charge when battery voltage drop -10%
√
4. Normal charge mode, Setup battery type, cell count and all charge
parameters
√
√
. Power supply mode, 12- V adjusted, 1- A adjusted
√
√
6. B S control charge, Charge current controlled by Chargery BMS,
prevent any cell voltage from over charged
√
√
Version history
Version
V1.0 First released
V1.1 Add automatically charge mode, connect AC power and battery to charger, the
device can charge automatically
V2.2
Hardware version is V2.0, software version V2.2,
Add control charge current remotely.
C10325A
v2.2, C10325B V2.2
High efficiency wide input voltage
PFC programmable Charger
90V~26 VAC input
For 4S~24S LiPo/LiFe battery
1~2 Amps 1 00W max.
www.chargery.com
page
19
total
19
Warranty and Service
Chargery Power Co., Ltd. as manufacture of R/C, E-Vehicle and UAV power warrants C10325A/B charger
to be free of defects in material and workmanship. This warranty is effective for 12 months from date of
purchase. If within the warranty period the customer is not satisfied with the products performance
resulting from a manufacturing defect, the accessory will be replaced or repaired. This warranty does
not cover the damage due to wear, misuse, incompetent handling or using of incorrect accessories.
Chargery Power Co., LTD.
Tel: 86 (0)7 2643 616 , fax: 86 (0) 7 2641 286
Email: jasonwang3a@163.com
Homepage: www.chargery.com
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