Dometic PERFECTPOWER DCC1224-10 User manual

DCC1224-10, DCC1224-20,
DCC2412-20, DCC2412-40,
DCC2424-40, DCC1212-10,
DCC1212-20, DCC1212-40
Charger and voltage converter
Installation and Operating Manual. . . . . . . .7
Lade- und Spannungswandler
Montage- und Bedienungsanleitung. . . . .29
Transformateur de charge et de
tension
Instructions de montage
et de service . . . . . . . . . . . . . . . . . . . . . . . . .52
Transformador de carga y tensión
Instrucciones de montaje y de uso. . . . . . .75
Conversores de carga e
transformadores de tensão
Instruções de montagem e manual de
instruções. . . . . . . . . . . . . . . . . . . . . . . . . . .98
Trasformatore di carica e di tensione
Istruzioni di montaggio e d’uso . . . . . . . . 121
Laad- en spanningsomvormer
Montagehandleiding en
gebruiksaanwijzing. . . . . . . . . . . . . . . . . . 145
Opladnings- og
spændingstransformer
Monterings- og betjeningsvejledning. . . 168
Laddnings- och
spänningsomvandlare
Monterings- och bruksanvisning . . . . . . . 190
Lade- og spenningsomformer
Monterings- og bruksanvisning. . . . . . . . 212
Lataus- ja jännitemuunnin
Asennus- ja käyttöohje . . . . . . . . . . . . . . . 234
Преобразователь-стабилизатор
напряжения
Инструкция по монтажу и эксплуатации 256
Przetwornik ładowania i napięcia
Instrukcja montażu i obsługi. . . . . . . . . . . 280
Nabíjací transformátor a menič
napätia
Návod na montáž a uvedenie
do prevádzky. . . . . . . . . . . . . . . . . . . . . . .304
Napájecí měnič s měničem napětí
Návod k montáži a obsluze . . . . . . . . . . . 327
Töltés- és feszültségátalakító
Szerelési és használati útmutató . . . . . . . 349
EN
DE
FR
ES
PT
IT
NL
DA
SV
NO
FI
RU
PL
SK
CS
HU
ENERGY & LIGHTING
PERFECTPOWER
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PerfectCharge
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1 2 3 4 5 6 7 8 9
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5 cm
5 cm
2
AB
3
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4
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1.
2.
3.
5
D+/15
6
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PerfectCharge
7
Please read this instruction manual carefully before installation and first
use, and store it in a safe place. If you pass on the product to another
person, hand over this instruction manual along with it.
Table of contents
1 Description of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5 Target group for this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
7 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
8 Mount charging converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
9 Connect charging converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
10 Use charging converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11 Maintaining and cleaning the charging converter. . . . . . . . . . . . . . . . . . . . 22
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
14 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
15 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
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Description of symbols PerfectCharge
8
1 Description of symbols
D
!
!
A
I
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases:
• Faulty assembly or connection
• Damage to the product resulting from mechanical influences and excess voltage
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in the operating manual
For protection, pay close attention to the following basic safety information when
using electrical devices:
• Electric shock
•Firehazards
•Injury
DANGER!
Safety instruction: Failure to observe this instruction will cause fatal or
serious injury.
WARNING!
Safety instruction: Failure to observe this instruction can cause fatal or
serious injury.
CAUTION!
Safety instruction: Failure to observe this instruction can lead to injury.
NOTICE!
Failure to observe this instruction can cause material damage and impair
the function of the product.
NOTE
Supplementary information for operating the product.
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PerfectCharge General safety instructions
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2.1 General safety
DDANGER!
• In the event of fire, use a fire extinguisher which is suitable for electrical
devices.
!WARNING!
• Only use the product as intended.
• Ensure that the red and black terminals never come into contact with
each other.
• Disconnect the product from the battery
– each time before cleaning and maintenance
– before a fuse change (only by specialists)
• if you disassemble the product:
– Detach all connections.
– Make sure that no voltage is present on any of the inputs and
outputs.
• The product may not be used if the product itself or the connection
cable are visibly damaged.
• If the power cable for this product is damaged, it must be replaced by
the manufacturer, customer service or a similarly qualified person in
order to prevent safety hazards.
• This product may only be repaired byqualified personnel. Inadequate
repairs may cause serious hazards.
• This product can be used by children aged 8 years or over, as well as
by persons with diminished physical, sensory or mental capacities or a
lack of experience and knowledge, providing they are supervised or
have been taught how to use the product safely and are aware of the
resulting risks.
•Electrical devices are not toys.
Always keep and use the product out of the reach of children.
• Children must be supervised to ensure that they do not play with the
product.
ANOTICE!
• Before start-up, check that the voltage specification on the type plate
is the same as that of the power supply.
• Ensure that other objects cannot cause a short circuit to the contacts
of the product.
• Store the product in a dry and cool place.
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General safety instructions PerfectCharge
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2.2 Safety when installing the product
DDANGER!
• Never mount the product in areas where there is a risk of gas or dust
explosion.
!CAUTION!
• Ensure a secure stand!
The product must be set up and fastened in such a way that it cannot
tip over or fall down.
ANOTICE!
• Do not expose the product to any heat source (such as direct sunlight
or heating). Avoid additional heating of the product.
• Set up the product in a dry location where it is protected against
splashing water.
2.3 Safety when connecting the product electronically
DDANGER! Danger of fatal electric shock!
•For installation on boats:
If electrical devices are incorrectly installed on boats, this can lead to
corrosion damage on the boat. Have the product installed by a quali-
fied (boat) electrician.
• If you are working on electrical systems, ensure that there is somebody
close at hand who can help you in emergencies.
!WARNING!
• Make sure that the lead has a sufficient cross-section.
• Lay the cables so that they cannot be damaged by the doors or the
bonnet.
Crushed cables can lead to serious injury.
!CAUTION!
• Lay the cables so that they cannot be tripped over or damaged.
ANOTICE!
• Use ductwork or cable ducts if it is necessary to lay cables through
metal panels or other panels with sharp edges.
•Donot lay the AC cable and DC cable in the same conduit (empty
pipe).
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PerfectCharge General safety instructions
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•Donot lay the cables so that they are loose or heavily kinked.
• Firmly secure the cables.
• Do not pull on the cables.
2.4 Safety when operating the product
!WARNING!
• If the product is used in facilities with open lead acid batteries, the
room must be well ventilated. These batteries give off explosive
hydrogen gas that can be ignited by sparks on electrical connections.
!CAUTION!
•Donot operate the product
– In salty, wet or damp environments
– In the vicinity of corrosive fumes
– In the vicinity of combustible materials
– In areas where there is a danger of explosions
• Before activating, ensure that the power supply line and plug are dry.
• Always disconnect the power supply when working on the product.
• Please be aware that parts of the product may still produce voltage
even after activation of the safety guard (fuse).
• Do not disconnect any cables when the product is still in use.
ANOTICE!
• Make sure the air inlets and outlets of the product are not covered.
• Ensure good ventilation.
2.5 Safety precautions when handling batteries
!WARNING!
• Batteries may contain aggressive and corrosive acids. Avoid battery
fluid coming into contact with your body. If your skin does come into
contact with battery fluid, thoroughly wash the part of your body in
question with water.
If you sustain any injuries from acids, contact a doctor immediately.
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Scope of delivery PerfectCharge
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!CAUTION!
• When working on batteries, do not wear any metal objects such as
watches or rings.
Lead acid batteries can cause short circuits which can cause serious
injuries.
•Danger of explosions!
Never attempt to charge a frozen or defective battery.
In this case place the battery in a frost-free area and wait until the
battery has adjusted to the ambient temperature. Then start the
charging process.
• Wear goggles and protective clothing when you work on batteries.
Do not touch your eyes when you working on batteries.
• Do not smoke and ensure that no sparks can arise in the vicinity of the
engine or battery.
ANOTICE!
• Only use rechargeable batteries.
• Use sufficient cable cross sections.
• Protect the positive conduit with a fuse.
• Prevent any metal parts from falling on the battery. This can cause
sparks or short circuit the battery and other electrical parts.
• Make sure the polarity is correct when connecting.
• Follow the instructions of the battery manufacturer and those of the
manufacturer of the system or vehicle in which the battery is used.
• If you need to remove the battery, disconnect it first from the ground
connection. Disconnect all connections and all consumers from the
battery before removing it.
3Scopeofdelivery
Description
1 Battery charger
– Installation and operating manual
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PerfectCharge Accessories
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4Accessories
Available as accessories (not included in the scope of delivery):
5 Target group for this manual
The chapter “Connect charging converter” on page 18 chapter is solely intended for
qualified professionals who are familiar with the relevant VDE regulations.
All other chapters are intended for the users.
6 Intended use
The PerfectCharge DCC battery chargers can charge batteries used on board
vehicles or boats while driving, or supply them with a maintenance voltage for power
generation. Additionally, the devices can be used as a stable power supply.
The DCC battery chargers are used for continuous charging of supply or on-board
batteries (body batteries):
•12V
gCharge converter: DCC1212-10, DCC1212-20, DCC1212-40
•12V
gVoltage converter: DCC2412-20, DCC2412-40
•24V
gCharging converter: DCC2424-40
•24V
gVoltage converter: DCC1224-10, DCC1224-20
The DCC battery chargers are used to charge the following battery types:
• Lead acid batteries
• Lead gel batteries
• Fleece batteries (AGM batteries)
• Dometic eStore lithium batteries
A
Do not use the device under any circumstances to charge other types of batteries
(ex. NiCd, NiMH, etc.).
Description Ref. no.
Temperature sensor TS-1 9600000099
NOTICE!
Check the charging requirements from the battery manufacturer before
charging your battery.
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Technical description PerfectCharge
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!
7 Technical description
Because of its low weight and compact design, the charging converter can easily be
installed in RVs, commercial vehicles or motor and sailing yachts. While driving it
charges batteries that are used on board vehicles or boats to generate power or
supplies them with a retention voltage so that they do not unload.
The 12 Vgor 24 Vgvoltage from a vehicle or boat battery is transformed into a
stable 12 Vgor 24 VgDC voltage.
The isolation of the input and output voltages means the output voltage can be kept
stable without interference from the input circuit.
The charging converter is switched on via a 12/24 V signal:
•D+signal
• alternator signal (terminal 15)
• a switched input signal
A
The battery charger has various protective mechanisms:
•High voltage shutdown: The battery charger shuts itself off when the voltage
exceeds the cut-off value. It restarts when the voltage returns to the restart value.
•Low voltage shutdown: The battery charger shuts itself off when the voltage
sinks below the cut-off value. It restarts when the voltage rises to the restart value.
•High temperature shutdown: The battery charger switches off when the
temperature inside the device exceeds a cut-off value. It restarts when the
voltage rises to the restart value.
•Protection against short circuit: The LED on the battery charger signals a mal-
function if a short circuit has been generated. The device fuse must be replaced
by a professional after it has been triggered by excess current.
WARNING! Danger of explosions!
• Do not charge batteries with a cell conclusion. The oxyhydrogen
they produce can cause explosions.
• Do not charge lead acid batteries in unventilated rooms. The
oxyhydrogen they produce can cause explosions.
• Do not charge NiCd batteries or non-rechargeable batteries with
this device. The sleeves of these batteries can explode.
NOTICE!
When terminal 15 is used, the starter battery may discharge even when
the engine is off, if the ignition is set to “ON”.
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PerfectCharge Technical description
15
I
The battery charger can be adapted to different battery types via DIP switches.
When a TS-1 temperature sensor is connected, the charging converter adjusts the
charging voltage according to the measured temperature, see chapter “Technical
data” on page 24.
7.1 Connections and controls
NOTE
The individual values are found in chapter “Protective devices” on
page 27.
Item in
fig. 1,
page 3
Description
1 Input terminals (+) of starter battery
2 Input terminals (–) of starter battery
3 Control cable (I1) for turning on the vehicle with on-board voltage (D+ or
terminal 15 (ignition))
4 LED display
5 Power regulation (I2) to limit the charging current to 5 A
6 RJ11 terminal: Connection of a temperature sensor (accessory)
7Dip switch, see chapter “Adjust charging converter” on page 20
8 Output terminals (+) to the body battery
9 Output terminals (–) to the body battery
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Technical description PerfectCharge
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7.2 Battery charging function
The charging characteristics are referred to as IU0U characteristics.
1: I phase (bulk)
At the beginning of the charging process, the flat battery is charged with a constant
current (100 % charge current) until the battery voltage reaches the charging end
voltage. The charging current decreases when the battery has reached this charging
level.
2: U0 phase (absorption)
Now the absorption charging process (U0 phase) begins, where the duration
depends on the battery. The voltage remains constant (U0).
This phase is limited to maximal 3 hours to prevent overcharging the battery while
driving.
3: U phase (float)
After the U0 phase, the battery charger switches to conservation charging function
(U phase).
U0 U
U
I
I
1
100 %
10 %
23
t
U/V
I/A
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PerfectCharge Mount charging converter
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8Mountchargingconverter
8.1 Tools required
For the electrical connection you will need the following tools:
•Crimpingtool
• 4 flexible connection cables: + and – for the starter battery, + and – for the body
battery. 1 flexible signal cable for connection to D+ or the ignition.
The required cross-section can be found in the table chapter “Connect charging
converter” on page 19.
• Cable lugs and conductor sleeves
For fastening the battery charger you will need the following tools:
• Machine bolts (M4) with washers and self-locking nuts or
• self-tapping screws or wood screws.
8.2 Installation instructions
When selecting the installation location, pay attention to the following instructions:
• The battery charger can be installed horizontally as well as vertically.
• The battery charger must be installed in a place that is protected from moisture.
• The battery charger may not be installed in the presence of flammable materials.
• The battery charger may not be installed in a dusty environment.
• The place of installation must be well ventilated. A ventilation system must be
available for installations in small, enclosed spaces. The minimum clearance
around the battery charger must be at least 5 cm (fig. 2, page 4).
• The battery charger air inlet and air outlet must remain free.
• At ambient temperatures higher than 40 °C (ex. in engine or boiler rooms, direct
sunlight), the battery charger may switch off, although the power of the con-
nected loads is below the rated load (derating).
• The device must be installed on a level and sufficiently sturdy surface.
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Connect charging converter PerfectCharge
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8.3 Charging converter
A
➤Pay attention to the distance specifications (fig. 2, page 4).
➤Mount the charging converter as shown (fig. 3, page 4).
9 Connect charging converter
!
!
A
Observe the following instructions when connecting the battery:
• Make sure the battery poles are clean when connecting the terminals.
• Make sure the plug connector is fitted securely.
• Select a sufficient cross-section for the connection cable.
• Lay the cables in accordance with VDE 100 (Germany).
• Connect the negative cable directly to the negative terminal of the battery, and
not to the chassis of a vehicle or boat.
• Use the following cable colors:
– Red: positive connection
– Black: negative connection
NOTICE!
Before drilling any holes, make sure that no electrical cables or other
parts of the vehicle can be damaged by drilling, sawing and filing.
WARNING!
Do not reverse the polarity. Reverse polarity of the battery connections
can cause injury and damage the device.
CAUTION!
• Avoid coming into contact with the battery fluid under any
circumstances.
• Batteries with a cell short circuit may not be charged as explosive
gases may form due to overheating of the battery.
NOTICE!
Tighten the nuts and bolts with a maximum torque of 12 – 13 Nm. Loose
connections may cause overheating.
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PerfectCharge Connect charging converter
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Determine cable cross-section
I
The minimum cable cross-section depends on the maximum cable length:
9.1 Connect charging converter
A
➤Connect the charging converter as shown:
– Correct connection diagram: fig. 4, page 5
– Connecting the batteries: fig. 5, page 6
– Connect control line (I1): fig. 6, page 6
9.2 Connect accessories
I
➤Connect the accessory to the following contacts:
– Performance regulation (I2): fig. 15, page 3
– Temperature sensor: fig. 16, page 3
NOTE
Keep the distance to the body battery as short as possible.
Cable length Minimum cable cross-section/Fuse
2.5 mm²/
30 A
4 mm² /
40 A
6 mm² /
60 A
10 mm² /
80 A
DCCxxxx-10 to the starter battery 7m 11 m 16 m –
to battery structure 2m 3.5 m 5m –
DCC xxxx–20 to the starter battery – 5.5 m 8m 14 m
to battery structure – 1.5 m 2.5 m 4m
DCCxxxx-40 to the starter battery – – – 7m
to battery structure – – – 2m
NOTICE!
The charging converter must not be connected directly to the alternator.
NOTE - Performance regulation
To limit the output current of the charging converter to 5 A, a positive
control signal must be present at contact “I2” (fig. 15, page 3).
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Use charging converter PerfectCharge
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10 Use charging converter
10.1 Switch charging converter on/off
The charging converter turns on automatically as soon as it receives a positive control
signal. The status LED glows blue.
The charging converter switches off automatically when the control signal is no
longer present.
I
10.2 Adjust charging converter
I
You can adjust the device using the DIP switch (fig. 17, page 3).
Set switchover voltage/constant voltage
You can use the DIP switches S1 and S2 to set the value of the end-of-charge voltage.
NOTE
If the control signal of the charging converter is switched via the ignition,
the starter battery can discharge if the engine is not started in a timely
manner.
NOTE
Take the values for the charging end voltage and maintenance charge
voltage of your battery from the battery manufacturer's specifications.
S1 S2 Switchover voltage/constant voltage
12 V 24 V
ON ON 14.4 V 28.8 V
OFF ON 14.1 V 28.2 V
ON OFF 14.7 V 29.4 V
OFF OFF
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