Chicago Electric 92194 User manual

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6” Orbital
Waxer / Polisher
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at http://www.harborfreight.com
Copyright © 2004 by Harbor FreightTools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form without
the express written consent of Harbor FreightTools.
For technical questions and replacement parts, please call 1-800-444-3353
92194

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Specifications
This product includes a synthetic wool bonnet for polishing, a terry cloth bonnet for buffing, and a
non-woven cloth bonnet for wax application. A carrying case and foam pad are also included.
This polisher is ideal for polishing the; painted finish of cars, trucks, boats, trailers and other similar
items.The waxer / polisher has a rubberized grip for maximum control and comfort, and is designed to
fit comfortably in the palm of your hand.
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions, operating
and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the
invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for
future reference. Safety Warnings and Precautions
WARNING:When using tool, basic safety precautions should always be followed to reduce the
risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control. Protect others in the work area from debris such as chips and sparks.
Provide barriers or shields as needed.
4. Grounded tools must be plugged into an outlet properly installed and grounded in accor-
dance with all codes and ordinances. Never remove the grounding prong or modify the plug
in any way. Do not use any adapter plugs. Check with a qualified electrician if you are in
doubt whether the outlet is properly grounded. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user.
5. Double insulated tools are equipped with a polarized plug (one blade is wider than the other).
This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized
outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire
grounded power cord and grounded power supply system.
6. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigera-
tors. There is an increased risk of electric shock if your body is grounded.
7. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
8. Do not abuse the Power Cord. Never use the Power Cord to carry the tool or pull the Plug
from an outlet. Keep the Power Cord away from heat, oil, sharpedges, or moving parts.
Replace damaged Power Cords immediately. Damaged Power Cords increase the risk of electric shock.
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9. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
Personal Safety
10. Stay alert. Watch what you are doing, and use common sense when operating a power tool.
Do not use a power tool while tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in serious personal injury.
11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught
in moving parts.
12. Avoid accidental starting. Be sure the Power Switch is off before plugging in. Carrying power
tools with your finger on the Power Switch, or plugging in power tools with the Power Switch on,
invites accidents.
13. Remove adjusting keys or wrenches before turning the power tool on. A wrench or a key that is
left attached to a rotating part of the power tool may result in personal injury.
14. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the power tool in unexpected situations.
15. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat,
or hearing protection must be used for appropriate conditions.
Tool Use and Care
16. Do not force the tool. Use the correct tool for your application. The correct tool will do the job
better and safer at the rate for which it is designed.
17. Do not use the power tool if the Power Switch does not turn it on or off. Any tool that cannot be
controlled with the Power Switch is dangerous and must be replaced.
18. Disconnect the Power Cord Plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures reduce the risk of
starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in
the hands of untrained users.
20. Maintain tools with care. Keep cutting tools maintained and clean. Properly maintained tools
are less likely to bind and are easier to control.Do not use a damaged tool.Tag damaged tools “Do
not use” until repaired.
21. Check for misalignment or binding of moving parts, breakage of parts, and any other condi-
tion that may affect the tool’s operation. If damaged, have the tool serviced before using.
Many accidents are caused by poorly maintained tools.
22. Use only accessories that are recommended by the manufacturer for your model. Accessories
that may be suitable for one tool may become hazardous when used on another tool.

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Service
23. Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
24. When servicing a tool, use only identical replacement parts. Use of unauthorized parts or failure
to follow maintenance instructions may create a risk of electric shock or injury.
Specific Safety Rules
1. Maintain labels and nameplates on the tool. These carry important information. If unreadable or
missing, contact Harbor Freight Tools for a replacement.
2. Always wear ANSI approved safety impact eye goggles when using the tool. Using personal
safety devices reduce the risk for injury.Safety impact eye goggles and other safety items are
available from Harbor Freight Tools.
3. Maintain a safe working environment. Keep the work area well lit. Make sure there is adequate
surrounding work space. Always keep the work area free of obstructions, grease, oil, trash, and
other debris. Do not use a power tool in areas near flammable chemicals, dusts, and vapors. Do not
use this product in a damp or wet location.
4. When starting a hand-held power tool, always maintain a firm grip on the tool with both hands
to resist starting torque.
5. Always keep the extension cord away from moving parts on the tool.
6. Avoid unintentional starting. Makesureyouareprepared to beginworkbefore turning on the tool.
7. Do not force the tool. This tool will do the work better and safer at the speed and capacity for which it
wasdesigned.
8. Never lay the tool down until the motor has come to a complete stop. The tool may create
unforeseen risk while the motor cycles down.
9. Never leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
10. Always unplug the tool from its electrical outlet before performing and inspection, mainte-
nance, or cleaning procedures.
11. WARNING! People with pacemakersshould consult theirphysician(s)beforeusing this product.
Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or
failure of the pacemaker.
GROUNDING
WARNING! Improperly connecting the grounding wire can result in the risk of electric shock.Check
with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify
thepower cord plug provided withthe tool. Never remove thegrounding prong from the plug.Do notuse the
tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If
the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
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GROUNDED TOOLS: TOOLS
WITH THREE PRONG PLUGS
1. Tools markedwith“GroundingRequired”havea
threewirecord and threepronggroundingplug.The
plugmust be connectedto aproperly grounded
outlet. If the tool should electrically malfunction or
breakdown, grounding providesalow resistance
path to carry electricity away from the user, reduc-
ing the risk of electric shock. (See Figure A.)
2. Thegrounding prong inthe plug is connected
through the green wire inside the cord to the
grounding system in the tool. The green wire in the
cord must be the only wire connected to the tool’s
grounding system and must never be attached to
an electrically “live” terminal. (See Figure A.)
3. Yourtoolmust beplugged into anappropriate outlet,properlyinstalled and groundedin accordance
with all codes and ordinances.The plug and outlet should look like those in the following illustration.
(See Figure A.)
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4. Tools marked“DoubleInsulated”do not requireground-
ing.They have a special double insulation system which
satisfies OSHA requirements and complies with the
applicablestandards of Underwriters Laboratories,Inc.,
theCanadian Standard Association,and the National
Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120
volt outlets shown in the following illustration. (See
Figure B.)
NOTE:This tool has a two prong polarized plug.
Figure A
Figure B
EXTENSION CORDS
1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or
three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss
of power and possible tool damage. (See Figure C, below.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14
gauge cord can carry a higher current than a 16 gauge cord. (See Figure C.)
4. When using more than one extension cord to make up the total length, make sure each cord con-
tains at least the minimum wire size required. (See Figure C.)
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SYMBOLOGY
Recommended Mimimum Wire Gauge for 120 Volt Extension Cords*
Nameplate
Amperes (At
Full Load) Extension Cord Length
25 Feet 50 Feet 75 Feet 100 Feet 150 Feet
0 - 2.0 18 18 18 18 16
2.1 - 3.4 18 18 18 16 14
3.5 - 5.0 18 18 16 14 12
6.1 - 7.0 18 16 14 12 12
7.1 - 12.0 16 14 12 10 X
12.1 - 16.0 14 12 10 X X
16.1 - 20.0 12 10 X X X
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the
sum to determine the required minimum cord size. (See Figure C.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix“W-A”(“W” in
Canada) to indicate it is acceptable for outdoor use.
7. Make sure your extension cord is properly wired and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a qualified electrician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
FIGURE C.
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Unpacking
When unpacking, check to make sure the following parts are included.
6”OrbitalPolisher CarryingCase
ShoulderStrap FoamPad
SyntheticWoolBonnet TerryCloth Bonnet
Non-wovenClothBonnet
If any parts are missing or broken, please call Harbor Freight Tools at the number on the cover of this
manual.
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Operation
1. This orbital polisher is intended for waxing and polishing vehicles. It may be useful for other purposes,
but the instructions herein are for waxing and polishing the painted surfaces of vehicles.
2. To prepare for use, place the Blue Nylon Liner over the Foam Base (31).
3. Place the Non-Woven Cloth bonnet on the Foam Base (31) of the tool.
4. Following the directions of the polish manufacturer, apply polish to the vehicle using the Non-Woven
Clothbonnet.
5. To operate this tool, first plug it in to a circuit breaker protected outlet delivering 120 volts AC at 60 Hz.
Then slide the Power Switch (2) to the “|”ON position. While holding firmly with 2 hands, allow the tool
tospin tonormalspeed beforeplacing theWaxer/Polisher on the workpiece.
6. To turn the tool off, slide the Power Switch (2) to the “O” OFF position.
7. Once the polish has been applied, turn OFF the tool.remove the Non-Woven Cloth and install theTerry
Clothbonnet.
8. Turn the tool back ON and using theTerry Cloth bonnet, buff the polish off the painted surface.Use a
circular motion.Do not press down on the Polisher, let the tool do the work.Applying too much
pressure may cause the wax to bond to the painted surface or may cause other problems. Follow the
instructions provided by the wax or polish manufacturer.
NOTE: Harbor FrreightTools is not responsible for any damage caused by incorrect use of
this product or incorrect use of any wax or polishing material.
9. After the polish has been removed, turn OFF the tool and remove theTerry Cloth bonnet. Replace it
with the Synthetic Wool bonnet, and turn the tool back ON.
10. Use the synthetic Wool bonnet to buff the newly waxed surface.When the vehicle is sufficiently
polished, turn OFF the tool. Unplug the power cord. Remove the bonnet and restore the tool to its
case. Polishing Tips
1. Be sure your vehicle is clean, dry and free of dirt and contaminants before attempting to polish it.
2. The surface of the vehicle should be cool, no higher than 75 degrees Fahrenheit. In hot climates, it is
advisable to polish your vehicle in the morning or evening, and in the shade. If the vehicle is too hot,
the polish will dry too fast, and may be very difficult to remove. NOTE: Follow the polish
manufacturer’s recommendations for best results.
3. Do not leave the polish on the vehicle for more than 1/2 hour, as if may dry too much and be difficult
to remove.
4. Do not bear down on the polisher. Hold it lightly and let the tool do the work.Keep the polisher in
constant motion over the vehicle surface to prevent burning of the wax or polish.
IMPORTANT
Carefully inspect the condition of the accessory before use and check the accessory
continuallyduringuse. Ifanydamageisnoted,stopimmediatelyandreplacetheaccessory
withanundamaged one. HarborFreightTools cannot be held responsible fordamage
caused by using a damaged accessory on this tool.
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Maintenance
1. After each use, hand wash the various covers with soap or detergent and clean water to remove dirt
and polish. Allow them to air dry thoroughly before storage. NOTE: Machine washing or machine
drying may damage the bonnets.
2. Do not expose the polisher to water or damp conditions, as this can damage the motor or other
electrical parts.
3. Do not drop or abuse the polisher.After each hour of continuous use, allow the polisher too cool off to
ambienttemperaturebeforeresuming work.
4. Always store the polisher in its case, to protect it from accidental damage.
Parts List
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as
replacement parts.
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Assembly Drawing
PLEASE READ THE FOLLOWING CAREFULLY
THEMANUFACTURERAND/ORDISTRIBUTORHASPROVIDEDTHEPARTSDIAGRAMINTHISMANUALAS A REFERENCE
TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF
ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR
SHE IS QUALIFIEDTO REPLACE ANY PARTS OFTHE PRODUCT. IN FACT,THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER.THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF
HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
NOTE: Items 32, 33, 34 and 35 are not shown.