Chicago Electric 44829 Installation manual

14” CUT OFF SAW
44829
SET UP AND OPERATING INSTRUCTIONS
(Blade Sold Separately)
Distributed exclusively by Harbor Freight Tools®.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright©2001 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described
herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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SKU 44829 For technical questions, please call 1-800-444-3353. Page 2
SPECIFICATIONS
Motor 120 V~ / 60 Hz / 1500 W / 1 Phase, 2 HP
Speed 3400 RPM
Blade Size 14” Diameter x 1” Arbor (Not Included)
Miter Angle 0-45° Right 0-30° Left
Table Size 9-3/4” x 10-1/4”
Cutting
Capacities Steel Pipe - 4” Dia. x 1/4” Wall Thickness Angle Iron - 3” x 3” x 1/2” Wall Thickness
Solid Steel - 1-3/8” Dia.
Vise Assembly and Spanner Wrench Included.
SAVE THIS MANUAL
You will need the manual for the safety warnings and precautions, assembly
instructions, operating and maintenance procedures, parts list and diagram. Keep your
invoice with this manual. Write the invoice number on the inside of the front cover.
Keep the manual and invoice in a safe and dry place for future reference.
SAFETY WARNINGS AND PRECAUTIONS
WARNING: When using tool, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this product!
Avoid working alone1. . If an accident happens, an assistant can bring help.
Keep work area clean2. . Cluttered areas invite injuries.
Observe work area conditions3. . Don’t expose to rain. Keep work area well
lighted.
Keep children away4. . Children must never be allowed in the work area. Do not
let them handle machines, tools, or extension cords.
Store idle equipment5. . When not in use, tools must be stored in a dry location to
inhibit rust. Always lock up tools and keep out of reach of children.
Dress properly6. . Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically nonconductive clothes and nonskid footwear
are recommended when working. Wear restrictive hair covering to contain long
hair.
Use eye and ear protection7. . Always wear ANSI approved impact safety goggles.
Wear an ANSI approved face shield when producing metal lings.
Do not overreach8. . Keep proper footing and balance at all times. Do not reach
over or across electrical cables or frames.
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SKU 44829 For technical questions, please call 1-800-444-3353. Page 3
Maintain tools with care9. . Inspect tool cords periodically and, if damaged, have
them repaired by an authorized technician.
Use the right tool for the job10. . Do not attempt to force a small tool or attachment
to do the work of a larger industrial tool. There are certain applications for which
this tool was designed. Do not modify this tool and do not use this tool for a pur-
pose for which it was not intended.
Stay alert11. . Watch what you are doing, use common sense. Do not operate any
tool when you are tired.
Check for damaged parts12. . Before using any tool, any part that appears dam-
aged should be carefully checked to determine that it will operate properly and per-
form its intended function. Check for alignment and binding of moving parts; any
broken parts or mounting xtures; and any other condition that may affect proper
operation. Any part that is damaged should be properly repaired or replaced by
a qualied technician. Do not use the tool if any switch does not turn On and Off
properly.
Do not operate tool if under the inuence of alcohol or drugs13. . Read warning
labels on prescriptions to determine if your judgment or reexes are impaired while
taking drugs. If there is any doubt, do not operate the tool.
Use proper size and type extension cord14. . If an extension cord is required, it
must be of the proper size and type to supply the correct current to the tool. Oth-
erwise, the extension cord could melt and catch re, or cause electrical damage
to the tool. This tool requires use of an extension cord of 0 to 12 amps capability
(up to 50 feet), with wire size rated at 14 AWG. Longer extension cords require
larger size wire. If you are using the tool outdoors, use an extension cord rated for
outdoor use (signied by “WA” on the jacket).
Maintenance15. . For your safety, maintenance should be performed regularly by a
qualied technician.
When servicing, use only identical replacement parts.16. Use of any other parts
will void the warranty. Only use accessories intended for use with this tool. Ap-
proved accessories are available from Harbor Freight Tools.
People with pacemakers should consult their physician(s) before use. Electromag-17.
netic elds in close proximity to heart pacemaker could cause pacemaker interfer-
ence or pacemaker failure.
WARNING: This product contains or, when used, produces a chemical known18. to the State of California to cause cancer and birth defects or other reproductive
harm. (California Health & Safety Code § 25249.5, et seq.)
The warnings, cautions, and instructions discussed in this instruction manual can-19. not cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot be
built into this product, but must be supplied by the operator.
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UNPACKING
When unpacking, check to make sure the parts listed on page 6 are included. If
any parts are missing or broken, please call Harbor Freight Tools at the number on the
cover of this manual.
OPERATION
Warning! Unplug the power cord while setting up the saw and workpiece. Do not plug
in until ready to cut.
Warning! This Cut-Off Saw is designed to cut iron metal. Do not cut wood, brick,
aluminum, or magnesium; tool damage and/or personal injury could occur.
Note: Use an aluminum oxide wheel for cutting ferrous material, i.e. angle iron, con-
duit pipe, etc. Use masonry wheels to cut masonry, stone, brick, aggregate, etc.
An aluminum oxide wheel is #525 Cut-off Wheel (not included), 1/8” Thick, 30 Grit.•
A masonry wheel is #44815 Cut-off Wheel (not included), 1/8” Thick.•
Before using the saw always:
Make sure the blade (not included) is securely attached. Loosen Screw (110)a.and lift Small Cover (109) out of the way. Using the Wrench (91), remove the
Hex Screw (23) - reverse thread, Stop Washer (22), Flat Washer #21), and the
Flange (20). Set the blade on the arbor and replace the hardware. Do not over-
tighten. Move Small Cover (109) back in place and tighten Screw (110).
Check that the Upper Shield (12) and Lower Shield (30) are in place.b.
The Cut Off Saw must be located on a level, at, workbench that is solid and c. able to support the weight of the tool and workpieces. The workpiece must be
secured in a vise or with clamps (vise assembly included).
Wear ANSI approved impact safety goggles.d.
Disconnect the Chain (72), allowing the blade assembly to lift. The chain is only1. used for transporting the tool. Make sure the saw has cooled for 3-5 minutes
before latching or unlatching the Chain (72), to avoid burning yourself on the hot
blade.
Loosen the Vise (82) on the vise assembly and position workpiece. Tighten the2. Vise (82).
Make sure the blade is clear to rotate freely.3.
Press the power Switch (33). Allow blade to reach full speed.4.
Lower the Handle (35) slowly and contact the workpiece with very little pressure.5. Let the blade do the work. If the blade begins to slow, back off as you are exerting
too much pressure.
Caution: The Lower Shield (30) and Small Cover (109) must always be in place. Both
of these blade guards must be in place when the tool is being used.

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REV 02d; 08a
Turn off the power and unplug the tool before removing workpiece. Never leave6.
the tool running unattended.
Miter Cuts
For Miter Cuts, you must use the Vise (82). The Vise Stop has a Fixed Splint
(100) for this purpose. Loosen the Vise Stop by slightly loosening each bolt and align
the scale to your desired angle. Tighten the bolts. Carefully set the workpiece into the
Vise (82) without disturbing the setting.
MAINTENANCE
Warning! Remove the electrical plug from the outlet before maintaining the Saw.
Wearing gloves, carefully clean any excess metal lings that accumulate on the 1. saw, vise assembly, or motor housing.
To keep looking like new, use an automotive wax to polish the metal Base (87).2.
Check blade for wear, replace at the rst sign of any tears or cracks.3.
Periodically check power cord for wear or tears. If necessary, have a qualied 4. technician replace it.
Never use chemicals or solvents to clean the Saw.5.
Lubrication
The motor bearings are permanently lubricated at the factory. Do not attempt to1.
work on the motor; the tool should be serviced by a qualied technician.
Any mechanical part including a pivot or threaded rod may be lightly sprayed with2.
a silicone or graphite lubricant, which will not hold or collect the metal lings left
from a job.
Periodically inspect the Carbon Brush (67) and replace it when it is worn out. Re-3. move the Brush Cap (68) and take out the Carbon Brush (67). Replace and tighten
the Brush Cap (68).
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURERAND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS
MANUALASAREFERENCE TOOLONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALI-
FIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATESTHATALLREPAIRSAND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.
THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO
THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS
OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

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PARTS LIST

SKU 44829 For technical questions, please call 1-800-444-3353. Page 7
NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
ASSEMBLY DRAWING
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REV 07h, 08a, 08j
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet
high quality and durability standards, and warrants to the original purchaser that this
product is free from defects in materials and workmanship for the period of 90 days
from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of
maintenance. We shall in no event be liable for death, injuries to persons or property,
or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or con-
sequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection veries the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that
the defect resulted from causes not within the scope of our warranty, then you must
bear the cost of returning the product.
This warranty gives you specic legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • [phone]