Chicago Pneumatic Erickson CP3019-12AC User manual

CP Chicago Pneumatic
1800, Overview Drive,
Rock Hill SC 29730 USA
Visit our website: http://www.cp.com
Part no 2050541913
Issue no 03
Series C
Date 07/2010
Page 1 / 36
WARNING - AVERTISSEMENT - ADVERTENCIA - WARNUNG - AVVISO -
AVISO - VAROITUS
To reduce the risk of injury, before using or servicing tool, read and understand the following
information as well as separately provided safety instructions (Item number: 6159948750,
6159948760, 6159948770). The features and descriptions of our products are subject to
change without prior notice.
4
28
Avant toute utilisation ou intervention sur l’outil, veillez à ce que les informations suivantes
ainsi que les instructions fournies dans le guide de sécurité (Code article : 6159948750,
6159948760, 6159948770) aient été lues, comprises et respectées. Les caractéristiques et
descriptifs de nos produits sont susceptibles d’évolution sans préavis de notre part.
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28
Antes de utilizar la herramienta o intervenir sobre ella, asegúrense de que la información
(Código artículo: 6159948750, 6159948760, 6159948770) han sido leídas, entendidas y
respetadas. Las carasterísticas y descripción de nuestros productos son suceptibles de
evolución sin previo aviso por parte nuestra.
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29
Werkzeuge erst benutzen, wenn die nachstehenden Hinweise und die Regeln des
Sicherheitsleitfaden (Artikel-Nr. 6159948750, 6159948760, 6159948770) gelesen und
verstanden wurden. Die Eigenschaften und Beschreibungen unserer Produkte sind
der Weiterentwicklung unterworfen und bedürfen keiner vorherigen Benachrichtigung
unsererseits.
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29
seguono e le istruzioni contenute nella guida di sicurezza (Codice articolo: 6159948750,
6159948760, 6159948770) siano state lette, comprese e rispettate. Le caratteristiche e le
descrizioni dei nostri prodotti sono soggette a cambiamenti senza preavviso da parte nostra.
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30
Antes de utilizar ou intervir na ferramenta, leia atentamente e respeite as informações
seguintes assim como as instruções fornecidas no manual de segurança (Código artigo:
6159948750, 6159948760, 6159948770). As características e descrições dos nossos
produtos estão sujeitas a evoluções sem aviso prévio.
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30
Lue huolellisesti seuraavat ohjeet samoin kuin turvallisuusohjeet (Tuotekoodi : 6159948750,
6159948760, 6159948770) ennen työkalun käyttöönottoa. Tämän laitteen ominaisuudet ja
selostus voivat muuttua ilman erillistä huomautusta.
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31
Erickson Version : CP3019-12AC / CP3019-20AC / CP3019-13A4 /
CP3019-18A3/CP3019-20A3 / CP3019-12AF / CP3019-20AF
Cnomo Version : CP3019-12AC / CP3019-20AC

07/20102 / 36
2050541913
Issue no: 01
Series: C
VARNING - ADVARSEL - VARELSE - WAARSCHUWING - ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Läs noga igenom dessa säkerhetsinstruktioner liksom anvisningarna i
säkerhetsguiden (Artikelkod: 6159948750, 6159948760, 6159948770) innan du
börjar använda verktyget. Egenskaperna hos och beskrivningen av våra produkter
kan undergå förändringar utan föregående meddelande från vår sida.
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31
Før enhver bruk eller reparasjon av verktøyet skal de følgende instruksjonene og forskriftene
i sikkerhetsheftet (artikkelnummer: 6159948750, 6159948760, 6159948770) leses nøye.
Spesikasjonene og beskrivelsene av våre produkter kan endres uten av vi informerer spesielt
om dette.
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32
Læs omhyggeligt, forstå og overhold disse instruktioner samt sikkerhedsforskrifterne
(Varenummer: 6159948750, 6159948760, 6159948770), inden værktøjet tages i brug eller
repareres. Vi forbeholder os ret til uden varsel at ændre egenskaberne for og beskrivelserne
af vore produkter.
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32
Voor gebruik of demontage van het gereedschap altijd eerst zekerstellen dat de navolgende
informatie evenals de geleverde veiligheidsinstructies (Code artikel: 6159948750,
6159948760, 6159948770) gelezen, begrepen en in acht genomen zijn. De eigenschappen
en omschrijvingen van onze producten kunnen zonder voorafgaande kennisgeving onzerzijds
ontwikkelingen ondergaan.
 24
33
Πριν από οποιαδήποτε χρήση ή επέμβαση στο εργαλείο, διαβάστε προσεκτικά, κατανοήστε
και τηρήστε τις παρακάτω πληροφορίες, καθώς και τις οδηγίες που περιλαμβάνονται στο
εγχειρίδιο ασφαλείας (Κωδικός προϊόντος: 6159948750, 6159948760, 6159948770). Τα
χαρακτηριστικά και οι περιγραφές των προϊόντων μας μπορούν να τροποποιούνται χωρίς
προηγούμενη ειδοποίηση.
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33
07/2010 3 / 36
2050541913
Issue no: 01
Series: C
Item Part no Qty Description
61
62
60 60 6153961010 1 Silencer kit
61 6153931240 1 Clipable silencer
62 6159901490 1 Grease gun 0.8 oz (24gr)
6159901480 1 Grease for bevel gear 2.2lb (1kg)
6158040980 1 2" (50mm) backing pad. for CP3019-..AF
2050547523 1 Overhose 31" (0.8m)
6154320110 1 Silencer kit 31" (0.8m)
OPTIONAL ACCESSORIES
2050541913
Issue no: 03
Series: C

07/2010 3 / 36
2050541913
Issue no: 01
Series: C
Item Part no Qty Description
61
62
60 60 6153961010 1 Silencer kit
61 6153931240 1 Clipable silencer
62 6159901490 1 Grease gun 0.8 oz (24gr)
6159901480 1 Grease for bevel gear 2.2lb (1kg)
6158040980 1 2" (50mm) backing pad. for CP3019-..AF
2050547523 1 Overhose 31" (0.8m)
6154320110 1 Silencer kit 31" (0.8m)
OPTIONAL ACCESSORIES
2050541913
Issue no: 03
Series: C

07/20104 / 36
2050541913
Issue no: 01
Series: C
Original instructions.
© Copyright 2010, Chicago Pneumatic
Tool Co. LLC
All rights reserved. Any unauthorized use
or copying of the contents or part thereof
is prohibited. This applies in particular to
trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any
damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or
Product Liability.
INSTRUCTIONS
This product is designed for removing
material using abrasives. No other
use permitted. For professional use
only. Before servicing the power tool,
the supply of compressed air must be
disconnected or shut off.
If a grinding wheel is broken, a careful
investigation shall be made by the
user to determine the correct cause.
If the failure occurs while the tool is in
operation, the wheel manufacturer and
the tool manufacturer should be notied
promptly.
The rotor blades in this tool have a
PTFE content. The normal health and
safety recommendations concerning
PTFE must be observed when handling
these rotor blades.
1. Do not smoke.
2. Motor components must be washed
with cleaning uid and not blown
clear with an air line.
3. The silencer must be replaced when
dirty, do not clean and re-use.
4. Wash hands before commencing any
other activity.
When disposing of components,
lubricants, etc … ensure that the
relevant safety procedures are carried
out.
For dust extraction, please contact your
local sales.
The tool is designed for a working
pressure of 6.3 bar (90 psig). The
compressed air must be clean. The
installation of a lter is recommended.
For maximum efciency and
performance, comply with the
specication of the air hose (antistatic
hose). (Refer to gure no.1 for
compressed air connection).
A: Ømini = 8mm (5/16")
B: 7 m max.
A
B
The use of spare parts other than those
originally supplied by the manufacturer
may result in a drop in performance or
in increased maintenance and level of
vibration and in the full cancellation of
the manufacturer’s liability.
To obtain maximum efciency from the
pneumatic tool, preserve its features
and avoid repeated repairs, a routine
inspection and repair programme
are recommended at least every 500
hours, the intervals between the various
inspections depending on the amount of
exertion on the power tool.
Check the free speed of the tool
at regular intervals and after each
operation or maintenance task. Remove
the abrasive to check the speed. The
maximum allowed speed shown on
the tool must not be exceeded and the
vibration level must not be excessive.
This tool is tted with blades which can
operate without lubricated air. However,
a small amount of oil allows the tool to
provide full power and lengthens its life.
The use of dry air with no trace of oil
may reduce the life of blades.
Lubricating the bevel gear. Amount of
grease: 1 gramme. Recommended
grease: 6159901480 (Qty: 1Kg). The
use of any other lubricant, in any other
amount, will shorten the life and impair
the operation of angle pinions.
2050541913
Issue no: 03
Series: C

07/2010 5 / 36
2050541913
Issue no: 01
Series: C
Declaration of noise and vibration emission
(See page 36).
All values are current as of the date of this
publication. For the latest information please visit
www.cp.com.
These declared values were obtained by
laboratory type testing in accordance with the
stated standards and are suitable for comparison
with the declared values of other tools tested
in accordance with the same standards. These
declared values are not adequate for use in risk
assessments and values measured in individual
work places may be higher. The actual exposure
values and risk of harm experienced by an
individual user are unique and depend upon
the way the user works, the workpiece and the
workstation design, as well upon the exposure
time and the physical condition of the user.
We, Chicago Pneumatic, cannot be held liable
for the consequences of using the declared
values, instead of values reecting the actual
exposure, in an individual risk assessment in
a work place situation over which we have no
control.
This tool may cause hand-arm vibration
syndrome if its use is not adequately managed.
An EU guide to managing hand-arm vibration
can be found at http://www.pneurop.eu/uploads/
documents/pdf/PN3-02-NV_Declaration_info_
sheet_0111.pdf
We recommend a programme of health
surveillance to detect early symptoms which
may relate to noise or vibration exposure, so
that management procedures can be modied to
help prevent future impairment.
321
DISASSEMBLY AND REASSEMBLY
INSTRUCTIONS
Disconnect the machine from the
compressed air supply. Remove all
accessories.
Disassembling the turbine (see gure 2):
● Hold the housing (11) in one hand and extract
the turbine assembly by pulling the pinion
(31) or the coupling fork (22).
● Position a at wrench on the ats of the
pinion (31) or of the coupling fork (22), then
unscrew the governor (13).
Do not dismantle the governor, as it is an
integral assembly.
Disassemble the turbine (see gure 3):
● Clamp the rotor slightly in a vice tted with
lead jaws, then unscrew the pinion (31) or the
coupling fork (22).
● Using a mallet, tap on the rotor (18) ends to
extract the ball bearings (14-21).
Reassembling the turbine:
● Proceed in reverse order with respect to
disassembly.
Be careful with the direction for
assembling the vanes.
● Apply a small quantity of "Loctite 222" on the
thread of the governor (13) before tightening
it to a 1.4 N.m. torque.
● Be careful with the direction for assembling
the cylinder, align the lugs of the rear end
plate (15) with the cylinder (16) throttle.
Assembling the complete output shaft:
Be careful with the direction the nut (32)
is tted, with the cylindrical mark on gear
side.
● Apply a small quantity of "Loctite 243" on the
nut (32) thread and tighten the nut on the
shaft (34, 41 or 42) to a torque of 5 N.m.
● Before reassembling the complete output
shaft in the angle housing (30), lubricate the
gear (Amount of grease: 1 gramme).
2050541913
Issue no: 03
Series: C