CHIEF PAC502 User manual

INSTALLATION INSTRUCTIONS
IN-WALL ENCLOSURE
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PAC502

PAC502 Installation Instructions
2
DISCLAIMER
Milestone AV Technologies, and its affiliated corporations and
subsidiaries (collectively, "Milestone"), intend to make this
manual accurate and complete. However, Milestone makes no
claim that the information contained herein covers all details,
conditions or variations, nor does it provide for every possible
contingency in connection with the installation or use of this
product. The information contained in this document is subject
to change without notice or obligation of any kind. Milestone
makes no representation of warranty, expressed or implied,
regarding the information contained herein. Milestone assumes
no responsibility for accuracy, completeness or sufficiency of
the information contained in this document.
Chief® is a trademark of Milestone AV Technologies.
All rights reserved.
DEFINITIONS
MOUNTING SYSTEM: A MOUNTING SYSTEM is the
primary Chief product to which an accessory and/or component
is attached.
ACCESSORY: AN ACCESSORY is the secondary Chief
product which is attached to a primary Chief product, and may
have a component attached or setting on it.
COMPONENT: A COMPONENT is an audiovisual item
designed to be attached or resting on an accessory or mounting
system such as a video camera, CPU, screen, display,
projector, etc.
WARNING: A WARNING alerts you to the possibility of
serious injury or death if you do not follow the instructions.
CAUTION: A CAUTION alerts you to the possibility of
damage or destruction of equipment if you do not follow the
corresponding instructions.
IMPORTANT SAFETY INSTRUCTIONS
WARNING: Failure to read, thoroughly understand, and
follow all instructions can result in serious personal injury,
damage to equipment, or voiding of factory warranty! It is the
installer’s responsibility to make sure all accessories are
properly assembled and installed using the instructions
provided.
WARNING: Failure to provide adequate structural strength
for this accessory can result in serious personal injury or
damage to equipment! It is the installer’s responsibility to
make sure the structure to which this accessory is attached
can support five times the combined weight of all equipment.
Reinforce the structure as required before installing the
accessory. The wall to which the accessory is being attached
may have a maximum drywall thickness of 5/8” (1.6cm).
WARNING: Exceeding the weight capacity can result in
serious personal injury or damage to equipment! It is the
installer’s responsibility to make sure the structure to which
this accessory is attached can support the combined weight
of the box and all equipment not to exceed 150 lbs (68.0 kg).
NOTES:
• It is the installer’s responsibility to ensure that the
enclosure is bonded to the ground in the switch box,
in accordance with the National Electric Code,
ANSI/NFPA 70 or Canadian Electrical Code, CSA
C22.1. A green grounding screw is provided in the
enclosure for the purpose, if required.
• The equipment shall be installed and assembled by
qualified service personnel.
• Spacings - To ensure safe operation of the
equipment installed in the enclosure, per National
Electric Code ANSI/NFPA 70, a minimum separation
between power cords and signal or communication
cables may be required.
• This Cabinet System accessory is for use with
Listed wall mounting systems. Refer to the
individual mounting system’s installation instructions
for compatibility.
--SAVE THESE INSTRUCTIONS--

Installation Instructions PAC502
3
DIMENSIONS
LEGEND
1.75
44.5
GROUNDING
SCREWS
20X 5/16"-18 THREAD S
30.00
762
508
20.00
2.50
63.5
12X 3.5
.136
3.946X 100
41.3
1.63
4X
1.98
50.3
1.26
32
152.4
6.00
6.00
152.4
3.85
97.9
3.63
92.1
1"AND 2"TRADE SIZE
PIPE CONDUIT
1.39
35.2
2.992X 76
55.9
2.20 87
3.432X 94.7
3.732X
2X 2X
8X .14
3.5
6.00
152.4
2X 44.5
152.4
6.006X 1.75
8X .39
9.9 44.5
12.00
304.8
1.754X
4X
2X
19.4
.77
2X 4.00
101.6
NOTES: ELECTRICALCUTOUTS:1. SINGLE GANG RACO 590,•STEEL CITY CY 1/2, OR
SIMILAR STYLE ELECTRICAL
BOX
1" AND 2" TRADE SIZE PIPE•CONDUIT
PRODUCT WORKS WITH PXRUB,2. PNRIW AND PWRIW
WHEN FULLY RETRACTED,3. DISTANCE EACH ASSEMBLY
PROTRUDES FROM FRONT EDGE
OF PAC-502:
PXRUB - 0.98" [25MM]•PNRIW - 0.62" [16MM]•PWRIW - 0.50" [13MM]•
TRIM (NOT INCLUDED WITH THIS4. PRODUCT) HAS A WIDTH OF 1
INCH
DIMENSIONS: INCHES
[MILLIMETERS]
Tighten Fastener
Apretar elemento de fijación
Befestigungsteil festziehen
Apertar fixador
Serrare il fissaggio
Bevestiging vastdraaien
Serrez les fixations
Loosen Fastener
Aflojar elemento de fijación
Befestigungsteil lösen
Desapertar fixador
Allentare il fissaggio
Bevestiging losdraaien
Desserrez les fixations
Phillips Screwdriver
Destornillador Phillips
Kreuzschlitzschraubendreher
Chave de fendas Phillips
Cacciavite a stella
Kruiskopschroevendraaier
Tournevis à pointe cruciforme
Pencil Mark
Marcar con lápiz
Stiftmarkierung
Marcar com lápis
Segno a matita
Potloodmerkteken
Marquage au crayon
Drill Hole
Perforar
Bohrloch
Fazer furo
Praticare un foro
Gat boren
Percez un trou
Hex-Head Wrench
Llave de cabeza hexagonal
Sechskantschlüssel
Chave de cabeça sextavada
Chiave esagonale
Zeskantsleutel
Clé à tête hexagonale

PAC502 Installation Instructions
4
TOOLS REQUIRED FOR INSTALLATION
PARTS
3/16"
B (4)
[Mounting
spacers]
C (8)
M7 x 40mm
D (4)
M7 x 50mm
E (6)
08 x 1/2"
[Extras if needed for
installing electrical box]
F (1)
M4
[Allen driver bit]
G (4 - 2 long, 2 short)
[Trim pieces]
K (16)
[Tape squares]
H (4)
[Cable tie mounts]
J (12)
[5-1/2" cable tie]
L (4)
[9/16"]
Grounding screw and washer
installed at factory
Earthing symbol IEC 60417 No. 5019
affixed adjacent to grounding terminal.
A (1)
[PAC502]

Installation Instructions PAC502
5
INSTALLATION
WARNING: IMPROPER INSTALLATION CAN RESULT IN
DEATH OR SERIOUS PERSONAL INJURY! This accessory
should be installed by qualified personnel.
Site Preparation
Locate and Prepare Mounting Site
1. Identify a suitable wall location for the in-wall enclosure.
IMPORTANT ! : The PAC502 is designed for in-wall
installation spanning a minimum of three wood studs, 16"
on center. Installation of PAC502 in 2 x 4 wall results in
nearly direct contact with vertical studs and back wall.
Inadequate space will remain for electrical wires/cables,
plumbing, ductwork, or insulation. Locate installation
accordingly.
WARNING: ELECTRICAL SHOCK HAZARD! CUTTING
OR DRILLING INTO ELECTRICAL WIRES OR CABLES
CAN CAUSE DEATH OR SERIOUS PERSONAL INJURY!
ALWAYS make certain area behind mounting surfaces is free
of electrical wires and cables before cutting, drilling, or
installing fasteners.
WARNING: EXPLOSION AND FIRE HAZARD! CUTTING
OR DRILLING INTO GAS PLUMBING CAN CAUSE DEATH
OR SERIOUS PERSONAL INJURY! ALWAYS make certain
area behind mounting surfaces is free of gas, water, waste, or
any other plumbing before cutting, drilling, or installing
fasteners.
2. Using a stud sensor, locate and mark studs.
3. Center and level housing between marked studs.
4. Using PAC502 (A) as a template, draw pencil line
completely around in-wall enclosure. (See Figure 1)
5. Cut drywall on outside edge of line and remove.
Figure 1
Frame Housing
The exposed portion of the center wood stud must be removed
and the resulting cavity completely framed with wood. The
following steps are suggested. The actual procedure is
dependent upon the specific installation.
WARNING: STRUCTURAL FAILURE HAZARD! FAILURE
TO TAKE ADEQUATE PRECAUTIONS CAN LEAD TO
DEATH OR SERIOUS INJURY! Ensure removal of center
stud will not cause unacceptable loss of structural strength.
Consult a qualified building contractor and applicable building
codes.
1. Remove exposed portion of center wood stud flush with
upper and lower drywall edges.
Figure 2
2. Cut four 8" long support blocks out of 2" x 4" wood.
3. Using three #10 x 2-1/2" countersunk wood screws (not
provided), attach each support block to the studs (See
Figure 2)
NOTE: Ensure screws are far enough from block end to
prevent interference with framing screws installed in In-
Wall Enclosure Installation section.
4. If necessary, cut rectangular hole in horizontal framing to
accommodatethePAC-GB1Listedelectrical box accessory
(not included).
5. Attach horizontal framing to each support block with two
#10 x 2-1/2" countersunk wood screws (not provided).
(See Figure 2)
In-Wall Enclosure Installation
1. Install PAC-GB1 Listed electrical box accessory (not
included) into the PAC502 (A) following instructions
included with the PAC-GB1.
2. Connect electrical wiring according to National Electrical
Code (NEC) ANSI/NFPA 70 - 2008, wire connection
requirements.
3. Route audio/visual cables into housing.
Wood Studs
(A)
Horizontal Framing
Support
Blocks
Top View
Wood
Screws
(5 places)
(Typical for each
support block)

PAC502 Installation Instructions
6
4. CenterPAC502 (A)inopeningandinsertinto opening.Align
front of box with front face of wall. (See Figure 3)
Figure 3
WARNING: ELECTRICAL SHOCK HAZARD! CUTTING
OR DRILLING INTO ELECTRICAL WIRES OR CABLES
CAN CAUSE DEATH OR SERIOUS PERSONAL INJURY!
ALWAYS make certain area behind mounting surfaces is free
of electrical wires and cables before cutting, drilling, or
installing fasteners.
5. Drillfour 3/16"diameter pilotholes in studsatside mounting
holes. (See Figure 4)
6. Attach the PAC502 (A) to side studs using four M7 x 50mm
Allen head connector screws (D) and mounting spacers (B)
using an M4 Allen head drill bit (F). (See Figure 4)
Figure 4
NOTE: The PAC502 has 1/2" total clearance between the two
studs. The spacers allow side to side adjustment.
7. Drill eight 3/16" diameter pilot holes in horizontal framing at
top and bottom mounting holes. (See Figure 5)
8. Attach the PAC502 (A) to horizontal framing using eight
M7 x 40mm Allen head connector screws (C) using an M4
Allen head drill bit (F). (See Figure 5)
Figure 5
DANGER: IMPROPER WIRING CAN LEAD TO DEATH
OR SEVERE PERSONAL INJURY! Grounding must be
installed by qualified personnel using a UL Recognized No.
12AWG Green and Yellow grounding wire connected to
grounding lug on mount.
Figure 6
(A)
5
6
x 4
(D) x 4
(B) x 4
8
(C) x 8
7
x 8
Grounding Lug Locations

Installation Instructions PAC502
7
Trim Kit (Optional)
1. Remove paper covering adhesive and affix three tape
squares (K) to inside lower flange of each trim piece (G).
(See Figure 7)
2. Orient trim pieces (G). (See Figure 7)
3. Remove paper covering adhesive back from tape squares
(K) on trim and press trim (G) against inner wall of box.
(See Figure 7)
Figure 7
Installing Mount Assembly
1. Install mount assembly following instructions included with
the mount.
2. OPTIONAL: Cover unused mounting holes in PAC502 with
9/16" caps (L).
Cable Management
1. Attach all cables to display.
2. If necessary, use cable tie mounts (H) and cable ties (J) to
secure cables within PAC502.
(G) x 4
3
(K) x 16
1

PAC502 Installation Instructions
Chief, a products division of
Milestone AV Technologies
8807-002019 Rev04
2016 Milestone AV Technologies
www.milestone.com
04/16
USA/International A 6436 City West Parkway, Eden Prairie, MN 55344
P800.582.6480 / 952.225.6000
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P+31 (0) 495 580 852
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P852 2145 4099
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