CHIEF F150 User manual

150006
2014 © Chief Automotive Technologies CO9110.1 Rev. A 12/19/14
STRUCTURAL HOLDING,
F150 TOOL BOARD,
AND CART ASSEMBLY

2
F150 Structural Holding Tool Board Cart
Step 1: Caster Assembly.
A.) Assemble 5”Casters using (4) M8 x 1.25 x 16mm
Lg. HHCS and (4) M8 x 1.25 Hex Lock Nuts.
5” Total Locking Casters
#788981
5” Directional Lock Casters
#788980
M8 x 1.25 x 16mm Lg. HHCS
#41479
M8 x 1.25 Hex Lock Nut
#41541
M8 x 1.25 x 16mm Lg. HHCS
#41479
Left Cart Tower
Assembly
#619281
Right Cart Tower
Assembly
#619282
M8 x 1.25 Hex Lock Nut
#41541
Step 2: Cart Tower Assembly.
A.) Assemble the Left and Right Cart Tower
Assembly supports using (2) M8 x 1.25 x 16mm Lg.
HHCS and (2) M8 x 1.25 Hex Lock Nuts.

3
M8 x 1.25 x 16mm Lg. HHCS
#41479
M8 x 1.25 Hex Lock Nut
#41541
Rear Cart Support
#619285
Cart Disk
#619288
Hairpin Cotter Pin
#41171
Step 3: Rear Cart Support Assembly.
A.) Assemble the Rear Cart Support using (4) M8 x
1.25 x 16mm Lg. HHCS and (4) M8 x 1.25 Hex Lock
Nuts.
Step 4: Cart Disk and Hairpin Cotter Pin.
A.) Install the (2) Cart Disk followed by (2) Hairpin
Cotter Pins.
Board Assembly “A”
Phillips Pancake Head
Self Drilling Screw
#619294
Step 5: Board Assembly “A”.
A.) Assemble Board Assembly “A” to the Cart
Tower Supports using (8) Phillips Pancake Head
Self Drilling Screws. For driving screws, use #2
Square Drive Power Bit, 619295 provided (Do Not
attempt using Phillips Drive).

4
Board Assembly “B”
Phillips Pancake Head
Self Drilling Screw
#619294
Step 6: Board Assembly “B”.
A.) Assemble Board Assembly “B” to the Cart
Tower Supports using (8) Phillips Pancake Head
Self Drilling Screws. For driving screws, use #2
Square Drive Power Bit, 619295 provided (Do Not
attempt using Phillips Drive).
M8 x 1.25 x 16mm Lg. HHCS
#41479
M8 x 1.25 Hex Lock Nut
#41541
Step 7: Attaching Board Assemblies.
A.) Attach Anchor Board “A” and Anchor Board
“B” together using (1) M8 x 1.25 x 16mm Lg. HHCS
and (1) M8 x 1.25 Hex Lock Nut.

5
Board Assembly “C”
Phillips Pancake Head
Self Drilling Screw
#619294
Step 8: Board Assembly “C”.
A.) Assemble Board Assembly “C” to the Cart Tower
Supports using (8) Phillips Pancake Head Self
Drilling Screws. For driving screws, use #2 Square
Drive Power Bit, 619295 provided (Do Not attempt
using Phillips Drive).

6
Bolt Tray
#502062
Long Tool Board
Hanger
#619297
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643
Step 9: Bolt Tray and Long Tool Board Hangers (Tool
Board “A”).
A.) Attach the Bolt Tray using (4) Long Tool Board
Hangers and (8) 1/4”-20NC Hex Lock Nuts.
B.) Assemble the remaining Long Tool Board
Hangers using (2) 1/4”-20NC Hex Lock Nuts.
Step 10: Bolt Tray Hangers (Tool Board “A”).
A.) Assemble the Straight Tool Board Hangers to the
Bolt Tray using (2) 1/4”-20NC Hex Lock Nuts.
Straight Tool Board
Hanger
#619296
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643

7
Long Tool Board
Hanger
#619297
Straight Tool Board
Hanger
#619296
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643
Step 11: Tool Board Hangers (Tool Board “B”).
A.) Assemble (4) Straight Tool Board Hangers to
Tool Board “B” using (8) 1/4”-20NC Hex Lock Nuts.
B.) Assemble the remaining Long Tool Board
Hangers to Tool Board “B” using 1/4”-20NC Hex
Lock Nuts.

8
Straight Tool Board
Hanger
#619296
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643
(2) 1/4”-20NC x 1/2” Lg.
Hex Head Bolt
#40078
Long Tool Board
Hanger
#619297
1/4”-20NC Hex Lock Nut
(2) Per Hanger
#40643
1/4”-20NC Hex Lock Nut
(1) Per Bolt
#40643
Bolt Tray
#502070
Step 12: Bolt Tray and Long Tool Board Hangers (Tool
Board “C”).
A.) Attach the Bolt Tray to Tool Board “C” using (2)
1/4”-20NC x 1/2” Lg. Hex Head Bolts and (2)
1/4”-20NC Hex Lock Nuts.
B.) Assemble the remaining Long Tool Board
Hangers using (2) 1/4”-20NC Hex Lock Nuts.
Step 13: Bolt Tray Hangers (Tool Board “C”).
A.) Assemble the Straight Tool Board Hangers to the
Bolt Tray using (2) 1/4”-20NC Hex Lock Nuts.

9
Spanner Wrench, Small
#502068
Spanner Wrench, Large
#502067
Wrist Block
#502060
Fastener Plate
#607371
Turn Buckle
Center Tube
#502034
Lower Adapter
#502033
Jaw Clamp
Assembly
#638133
Rigging Nut
#502038
LH Wing Nut
#502014
RH Wing Nut
#502015
Base Plate
#502031
Step 14: Tool Board “A”.
A.) Assemble Tools to Long Tool Board Hangers.

10
M20 x 2.5 x 160mm Lg.
Hex Head Cap Screw
#539012
M12 x 1.75 x 45mm Lg.
Hex Head Cap Screw
#539021
M12 Flat Washer
#41520
7/8” Flat
Washer
#41019
M12 x 1.75 x 30mm Lg.
Hex Head Cap Screw
#41684
M12 x 1.75 x 35mm Lg.
Socket Low Head Cap Screw
#502045
10mm Pilot
Bushing
#502027
14mm Pilot
Bushing
#502029
16mm Pilot
Bushing
#502030
18mm Pilot
Bushing
#502035
20mm Pilot
Bushing
#502036
22mm Pilot
Bushing
#502037
M12 Hex Nut
#41519
M20 x 2.5 Hex Nut
#539016
12mm Pilot
Bushing
#502028
Adapter Extension Tube
#502032
Step 15: Tool Tray (Tool Board “A”).
A.) Assemble Hardware to Straight Tool Board
Hangers.

11
Step 16: Tool Board “B”.
A.) Assemble Tools to Long Tool Board Hangers.
B.) Assemble Tools to Straight Tool Board Hangers.
Release Pin
#502058
4” Extension Tube
#502016
10” Extension Tube
#502061
Adapter
#502039
Short Vertical
Fixture
#502000
Large Horizontal
Fixture
#502005 Tall Horizontal
Fixture
#502019
Tall Vertical Fixture
#502008
Short Tube
Base Stand
#502055
Structural Holding Base
#502047
3/4” Flat
Washer
#41021
M20 x 2.5 x 140mm
Hex Bolt
#539008
Fastening Bar
#606860
Tall Tube
Base Stand
#502063
Angle Adapter Clamp
#502026
Base Plate
#502042

12
C Hanger
#619008
Parts Holding
Attachment
#611311Y
F150 Cab Mount
#640120
F150 Cab Mount
Support Plate
#640100
F150 Vertical
Clamp
#640076
Pinch Jaw
w/Nails
#498110
EZ-Liner Tie
Bolt Plate
#682953
F150 Pinchweld
Base
#640004
F150 Running
Board Bracket
#640114
Step 17: Tool Board “C”.
A.) Assemble Tools to Long Tool Board Hangers.

13
M20 x 2.5
Hex Nut
#539016
3/4” Flat
Washer
#601738
3/8”-16NC
Hex Nut
#620744
1/2” Flat
Washer
#40940
3/8” Flat
Washer
#638064
M8 x 1.25
Hex Flanged
Lock Nut
#41541
M16 Flat Washer
#640041
M16 x 2.0
Hex Nut
#638123
Compression Spring
#092110
M20 x 2.5 x 60mm
Hex Head Bolt
#539006
3/8”-16NC x 1/2” Lg.
Hex Head Flange Bolt
#40196
M20 x 2.5 x 110mm
Hex Head Bolt
#539015
M16 x 2.0 x 45mm
Hex Head Bolt
#539017
M12 x 1.75 x 100mm Lg.
Hex Head Flange Bolt
#640103
Step 18: Tool Tray (Tool Board “C”).
A.) Assemble Hardware to Straight Tool Board
Hangers.

14
NOTES:

15
NOTES:

966 Industrial Dr.
Madison, IN 47250
Phone: [phone]
Fax: [phone]
www.chiefautomotive.com
Chief reserves the right to alter product specifications and/or package components without notice.