Chikusui Canycom BP30 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.[phone] Fax.[phone]
Original Instructions
(in English)
Off-road Rubber Track Carrier
BP30
Operator's Manual
3583 5102 000

http://www.canycom.co.jp/
■
Sales Headquarters
TEL
[phone]
FAX
[phone]
■
Foreign Trade Center
TEL
[phone]
FAX
[phone]
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on labels attached to this machine are not followed. Read and understand
this manual and safety labels on machine thoroughly before using this
machine. Always follow the instructions and safety precautions, or serious
injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain this machine. Make sure to read and understand this manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
•
Store this manual in a safe, accessible place for easy reference.

Warning Term
De nition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
•
Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Warranty
After-Sales Service
Location of Model Label
Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please make
sure to have the product name, serial number, and the make and type of the engine handy at
the time of contact. The model and serial number can be found on the model label as shown
below, and the make and type of the engine can be found in Chapter 3
"Speci cations"
of
this manual (Page10).
3583M-0005-020US
3583M-0005-010US
Location of Model Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.

Contents
1. Safety
1
Safety Labels
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . .
1
Safety Precautions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Training
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
2
Preparation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
3
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
4
Servicing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
7
2. Controls and Components
8
Name and Function of Controls
. . . . . . . . . . . . . . . . . . . .
8
3. Speci cations
10
Product Speci cations
. . . . . . . . . . . . . . . . . . . . . . . . . .
10
Contents of the Tool Bag
. . . . . . . . . . . . . . . . . . . . . . . .
11
4. Operation
12
Preparation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .
12
Pre-start up Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
12
Checking and Filling Fuel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
12

Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
13
Starting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
13
Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
16
Stopping
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
18
Shifting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
19
Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
20
Working
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
22
Using Loading Deck Fixing Rod
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
22
Using Slide Frame
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .
23
5. Maintenance
24
Maintenance Schedule
. . . . . . . . . . . . . . . . . . . . . . . . . .
24
Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
24
Chassis
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
25
List of Fluids and Lubricants
. . . . . . . . . . . . . . . . . . . . .
26
Greasing Points
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
27
Greasing Points
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
27
List of Consumables and Spares
. . . . . . . . . . . . . . . . . .
28
Removing and Installing Body Panels
. . . . . . . . . . . . . .
29
Fender
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
29
Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
30
Engine Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
30
Air Cleaner
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
32
Spark Plug
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
32
Fuel Filter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
33

Drive Train
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .
34
Track
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
34
Transmission Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
35
Drive Belt
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
36
Parking Brake
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
37
Side Clutch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
38
After Use Care
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
39
After Normal Use
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
39
After Cold Weather Use
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
39
Storage
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
40
6. Troubleshooting
41
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
41
7. Transporting
44
Hauling
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
44
Loading and Unloading
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
44
Product Information
• Noise level
• Vibration

Warranty
Warranty Certi cate is attached at the end of this manual.
* Have the warranty certi cate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
•
Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .

Safety
1
-1
-
Safety Labels
The safety label shown below is attached to the machine. See the illustration below for the
location and content of the label on the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
•
Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
•
Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
CHARGE UTILE / NUTZLAST / CARICO UTILE
MAX. PAYLOAD
1.76kN (180kgf)
Clutch Lever Hold Release StopRun
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka 839-1396, JAPAN
MADE IN JAPAN
EN MARCE
FAHRT
IN MARCIA
LEVIER D'EMBRAYAGE
KUPPLUNGSHEBEL
LEVA DELLA FRIZIONE
ARRÊT
HALT
ARRESTO
LIBEREZ
LASSEN
LIBERATE
TENEZ
ERGREIFEN
TENETE
3583 5016 001
3583 5016 0011
3583M-0101-010E
1