Chikusui Canycom BP30 User manual

Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
CHIKUSUI CANYCOM, INC.
CHIKUSUI CANYCOM, INC.
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Tel.+81-(0)943-75-2195 Fax.+81-(0)943-75-4396
Original Instructions
(in English)
Off-road Rubber Track Carrier
BP30
Operator's Manual
3583 5102 000

http://www.canycom.co.jp/
■
Sales Headquarters
TEL
+81-(0)943-75-2195
FAX
+81-(0)943-75-4396
■
Foreign Trade Center
TEL
+81-(0)3-3552-6277
FAX
+81-(0)3-3552-6288
All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
CHIKUSUI CANYCOM, INC.

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on labels attached to this machine are not followed. Read and understand
this manual and safety labels on machine thoroughly before using this
machine. Always follow the instructions and safety precautions, or serious
injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain this machine. Make sure to read and understand this manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
•
Store this manual in a safe, accessible place for easy reference.

Warning Term
De nition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
•
Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Warranty
After-Sales Service
Location of Model Label
Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please make
sure to have the product name, serial number, and the make and type of the engine handy at
the time of contact. The model and serial number can be found on the model label as shown
below, and the make and type of the engine can be found in Chapter 3
"Speci cations"
of
this manual (Page10).
3583M-0005-020US
3583M-0005-010US
Location of Model Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.

Contents
1. Safety
1
Safety Labels
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . .
1
Safety Precautions
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Training
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
2
Preparation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
3
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
4
Servicing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
7
2. Controls and Components
8
Name and Function of Controls
. . . . . . . . . . . . . . . . . . . .
8
3. Speci cations
10
Product Speci cations
. . . . . . . . . . . . . . . . . . . . . . . . . .
10
Contents of the Tool Bag
. . . . . . . . . . . . . . . . . . . . . . . .
11
4. Operation
12
Preparation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . .
12
Pre-start up Inspection
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
12
Checking and Filling Fuel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
12

Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
13
Starting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
13
Driving
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
16
Stopping
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
18
Shifting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
19
Parking
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
20
Working
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
22
Using Loading Deck Fixing Rod
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . .
22
Using Slide Frame
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . .
23
5. Maintenance
24
Maintenance Schedule
. . . . . . . . . . . . . . . . . . . . . . . . . .
24
Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
24
Chassis
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . .
25
List of Fluids and Lubricants
. . . . . . . . . . . . . . . . . . . . .
26
Greasing Points
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
27
Greasing Points
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
27
List of Consumables and Spares
. . . . . . . . . . . . . . . . . .
28
Removing and Installing Body Panels
. . . . . . . . . . . . . .
29
Fender
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
29
Engine
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . .
30
Engine Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
30
Air Cleaner
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
32
Spark Plug
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
32
Fuel Filter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . .
33

Drive Train
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .
34
Track
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . .
34
Transmission Oil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
35
Drive Belt
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . .
36
Parking Brake
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
37
Side Clutch
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . .
38
After Use Care
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. .
39
After Normal Use
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . .
39
After Cold Weather Use
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
39
Storage
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
40
6. Troubleshooting
41
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
41
7. Transporting
44
Hauling
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . .
44
Loading and Unloading
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . .
44
Product Information
• Noise level
• Vibration

Warranty
Warranty Certi cate is attached at the end of this manual.
* Have the warranty certi cate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
•
Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .

Safety
1
-1
-
Safety Labels
The safety label shown below is attached to the machine. See the illustration below for the
location and content of the label on the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
•
Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
•
Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
CHARGE UTILE / NUTZLAST / CARICO UTILE
MAX. PAYLOAD
1.76kN (180kgf)
Clutch Lever Hold Release StopRun
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka 839-1396, JAPAN
MADE IN JAPAN
EN MARCE
FAHRT
IN MARCIA
LEVIER D'EMBRAYAGE
KUPPLUNGSHEBEL
LEVA DELLA FRIZIONE
ARRÊT
HALT
ARRESTO
LIBEREZ
LASSEN
LIBERATE
TENEZ
ERGREIFEN
TENETE
3583 5016 001
3583 5016 0011
3583M-0101-010E
1

Safety
-2
-
1
This section contains safety precautions to follow when operating and maintaining machine.
Read and understand the precautions in this section as well as throughout this manual and
follow them when operating or maintaining machine. Failure to follow safety precautions
could result in property damage, serious injury or death to the operator or bystanders.
Safety Precautions
• It is essential to familiarize yourself with controls, safety labels and the proper use
of machine.
•
Never allow people unfamiliar with these instructions to operate or service machine.
Do not let anyone under 18 years of age to operate this machine. Local regulations
may restrict the minimum age for operating a machine. Consult your local authority.
•
This machine is not intended to carry a person. Do not ride or carry a person.
•
The operator is responsible for the accidents or hazards caused to other people or
their property.
• Always keep in mind
that care and concentration is required when working with a
load-carrying machine.
• Loss of
control on a slope cannot be regained by the application of brake. Main
reasons for the loss of control are:
→
insuf cient grip of tracks.
→
excessive speed.
→
misjudging of the ground conditions, especially inclination.
→
excessive load.
→ incorrect distribution of load.
Training
All operators should be familiar with the following issues when using this machine. In case
machine is used by a hired worker or is rented, the employer or renter shall give practical
instructions covering the following issues to the user.

Safety
1
-3
-
•
Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing machine. Proper clothing will minimize
the chance of injury. Do not operate machine if you have long hair, loose clothing,
or jewelry; all of which can get tangled in moving parts. Do not operate machine
barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and tra c
control for the work place. Following such rules will reduce the risk of accidents.
•
Perform daily pre-startup inspection (see Preparation, page 12) before starting
machine. Repair or replace damaged parts before starting machine.
• Fuel is highly ammable. See Checking and Filling Fuel, page 12, for important
safety information on handling fuel; keep re and spark away. Stop engine when
refueling.
• Never handle oil or grease, service engine, or recharge battery in the presence of
re or spark.
Preparation

Safety
-4
-
1
Operation
This machine is intended for carrying grains, produce, dirt and similar materials. Carrying
other objects may damage machine. Avoid carrying liquid concrete. That will damage
machine.
The stability of machine is affected by speed, rate of steering, terrain and load. Always pay
close attention to these factors or loss of control or tipping over could occur, resulting in
property damage, serious injury or death.
General Driving
• Do not operate engine in a con ned space where dangerous carbon monoxide
fumes can accumulate.
• Do not touch engine, muf er or exhaust pipe while engine is running or soon after it
has stopped. These areas will be very hot and can cause burns.
• Do not operate machine under the in uence of alcohol or drugs. Do not operate
machine when you are tired, ill, or not t to operate machine.
• Before starting engine and moving machine, scan around your surroundings and
make sure all persons and other vehicles are a safe distance away from machine.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could tip over.
•
Always check for obstacles before operating on new terrain. Travel slowly and
use extra caution when operating on unfamiliar terrain. Be alert when traveling on
changing terrain.
• Always hold handle grips with both hands to keep a posture when operating
machine.
• Drive at a safe speed, taking into account surface gradient, surface conditions and
load.

Safety
1
-5
-
• Do not make sudden maneuvers. Sudden start, stop, or turn can make machine lose
control and could cause a tip over. Be especially cautious when traveling on soft or
wet ground.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or person behind machine when
backing up. Make certain that it is safe to back up, then move slowly and avoid
sharp turns.
• To reduce the risk of tipping over, pay special attention when encountering an
obstacle or a slope, or when braking on a slope or during a turn. See Driving on a
Slope below.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Do not operate machine near the edge of a cliff, an overhang or a landslide area.
• Use an observer to help direct machine when visibility is poor, terrain is rugged or
hilly, or maneuvering room is limited. An observer should be able to see machine
and its immediate surroundings, and should give pre-arranged signals to direct the
operator.
Driving on a Slope
• Driving on a slope can be dangerous. It can result in a tip over and cause serious
injury or death. Always follow proper procedures for driving on a slope as
described in this manual.
• When carrying no load, do NOT use machine on a slope steeper than 25 degrees.
When carrying a load, observe the load limit according to the inclination (see
Loading and Driving with the Load, page 6). Do not dump on a slope.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip
over. Check terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.

Safety
-6
-
1
• When driving down a slope, stop and shift to one of the rst three gears (auxiliary
transmission in Low). Go down at a reduced speed. Use engine speed to help keep
machine speed low.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move throttle lever or operate side clutch suddenly.
• Drive straight up or down a slope. Avoid turning on a slope. Avoid driving machine
across a slope.
• If engine stalls or loses traction during a climb and cannot make it to the top of a
slope, do not try to turn machine around. Carefully back down slowly, straight down
a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Without a load, drive machine backwards up a slope (operator's handle toward the
top) when climbing, and drive it forward when going down a slope.
• With a load, drive machine forward up a slope (operator's handle away from the
top) when climbing, and drive it backwards when going down a slope. Be especially
cautious when operating on a slope with a load.
Loading and Driving with a Load
• The maximum payload for this machine is 180kg. Do not exceed this maximum
payload under any circumstance.
• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not
carry more than 90kg when operating on a slope between 15 and 20 degrees.
• Place a load in loading deck so that the weight is evenly distributed. When carrying
a load, strap it to loading deck to prevent it from shifting. Ensure that the load does
not obstruct the operator's eld of view.
• When carrying a load, drive at a reduced speed. Allow greater distance for braking.

Safety
1
-7
-
• Before crossing a bridge or an overpass, make certain that the total combined
weight of machine, load and operator is within the stated weight limit of the bridge
or the overpass. Then, proceed carefully and at a constant speed.
Parking
• Park machine on a at, level and stable surface. Do not park in a dangerous place.
Never park machine on a slope steeper than 15 degrees. Avoid parking on a slope
less than 15 degrees. If parking on a slope less than 15 degrees is unavoidable,
block tracks at the lower end of machine.
→ Without a load, park machine with operator's handle uphill
→ With a load, park machine with operator's handle downhill
→ Do not park sideways on a slope.
• Observe all the previous precautions for general driving, driving on a slope, loading
and driving with a load.
• Whenever you park machine, disengage clutch and stop engine.
• Gasoline is highly ammable and can be explosive. When parking machine indoors,
make certain that the building is well ventilated and that machine is not close to any
source of ame or spark, including appliances with pilot lights.
Servicing
• Do not service machine when engine is running. If it is absolutely necessary to run
engine while servicing, keep hands, feet, clothing and any part of the body away
from any moving part, especially belts at the side of engine.
• Do not operate engine in a con ned space where dangerous carbon monoxide
fumes can accumulate.
• Check all fuel lines on a regular basis for t and wear. Tighten or repair them as
needed.
• Do not touch engine, muf er, or exhaust pipe while engine is running or soon after
it has stopped. These areas will be very hot and can cause burns.
• Engine must be shut off before checking or adding oil.

Controls and Components
-8
-
2
Name and Function of Controls
1
Throttle Lever
. . . . . . . . . . .
Throttle Lever is used to control engine speed.
2
Drive Clutch Lever
. . . . . . .
Drive Clutch Lever is used to engage or disengage drive
clutch.
3
Side Clutch Lever
. . . . . . .
Side Clutch Lever is used to steer machine by engaging
side clutch.
4
Main Switch
. . . . . . . . . . . .
Main Switch is used to start or stop engine.
5
Choke Lever
. . . . . . . . . . . .
Choke Lever is used to help start engine by closing choke
valve.
Forward
Backward
3583M-0201-010US
1
2
3
3
4
6
7
8
5
9

-9
-
Controls and Components
2
6
Starter Handle
. . . . . . . . . .
Starter Handle is used to start engine.
7
Shift Lever
. . . . . . . . . . . . .
Shift Lever is used to shift gears.
8
Auxiliary Transmission
. . .
Auxiliary Transmission Shift Lever is used to select fast or
slow driving mode.
9
Loading Deck
. . . . . . . . . . .
Loading Deck Fixing Rod is used to x loading deck.
Remove this rod when dumping loading deck. Use this rod
as a sfety prop when working under loading deck.
Shift Lever
Fixing Rod

Speci cations
-10
-
3
· Use this product properly after understanding its speci cations thoroughly.
Product Speci cations
Model and Type
BP30
Slide Frame
Machine Mass
kg
120
Maximum Payload
kN
1.76
Dimensions
Overall Length
mm
1490 <1875>
Overall Width
mm
600
Overall Height
mm
970
Track Contact Length
mm
650
Track Gauge
mm
410
Ground Clearance
mm
40
Loading Deck Height
mm
295
Loading Deck
Type
Slide Frame
Inside
Dimensions
Length
mm
740 <890>
Width
mm
520 <740>
Height
mm
150 (5.9)
Dumping System
Manual
Dumping Angle
degrees
60
Engine
Model
Subaru EX 13
Type
Air-cooled, 4-cycle, OHC single cylinder gasoline
Cylinder (Bore×Stroke)
mm
58×48
Displacement
cm
3
(cc)
126 (126)
Rated Output
kw(PS)/rpm
2.5 (3.4)/3000
Maximum Torque
N
・
m(kgf
・
m)/rpm
8.1 (0.83)/2500
Starter System
Recoil
Fuel
Automotive Unleaded Gasoline
Fuel Consumption
g/kW•h
313
Fuel Tank Capacity
L
2.7
Oil Capacity
L
0.6
Ignition System
Electronic
Spark Plug
NGK BR4HS

-11
-
Speci cations
3
No.
Content
Quantitiy
Note
1
Operator's Manual
1
This Manual
2
Operator's Manual for the Engine
1
3
Engine Service Tool
1
for Servicing the Engine
4
Trough
1
for changing engine oil
Contents of the Tool Bag
Model and Type
BP30
Slide Frame
Performance
Speed
Forward 1st
km/h
0.4
Forward 2nd
km/h
0.7
Forward 3rd
km/h
1.2
Forward 4th
km/h
1.7
Forward 5th
km/h
2.8
Forward 6th
km/h
4.6
Reverse 1st
km/h
0.6
Reverse 2nd
km/h
2.1
Minimum Turning Radius
m
1.0
Gradeability
Degrees
25 (unloaded)
Drivetrain
Clutch
Belt Tension
Main Transmission
Gear Slide
Auxiliary Transmission
Gear Slide
Steering Mechanism
Dog Clutch
Brake
Internally Expanding
Transmission Oil Capacity
L
1.5
< > indicates when slide frames are extended.
*These speci cations are subject to change without notice.
Table of contents