Chikusui Canycom BP31 User manual

Operator's Manual
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.
Off-road Rubber Track Carrier
BP31
Operator's Manual
3584 5111 000 00

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on labels attached to this machine are not followed. Read and understand
this manual and safety labels on machine thoroughly before using this machine.
Always follow the instructions and safety precautions, or serious injury or
death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with safety covers
removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain this machine. Make sure to read and understand this manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
• Store this manual in a safe, accessible place for easy reference.

Warning Term Denition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard (or
seriousness of possible accidents). Read and understand what they mean and always follow
the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Warranty
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please make
sure to have the product name, serial number, and the make and type of the engine handy at
the time of contact. The model and serial number can be found on the model label as shown
below, and the make and type of the engine can be found in Chapter 3 "Specications" of
this manual (Page10).
3584M-0005-022
3584M-0005-012E
Location of Model Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty.

Contents
1. Safety 1
Safety Labels ...................................1
Safety Precautions...............................2
Training .......................................................2
Preparation ....................................................3
Operation .....................................................4
Servicing ......................................................7
2. Controls and Components 8
Name and Function of Controls ....................8
3. Specications 10
Product Specications ..........................10
Contents of the Tool Bag ........................11
4. Operation 12
Preparation ....................................12
Pre-start up Inspection .........................................12
Checking and Filling Fuel .......................................12
Driving........................................13
Starting ......................................................13
Driving .......................................................16
Stopping .....................................................18
Shifting ......................................................19
Parking ......................................................20
Working .......................................22
Dumping .....................................................22
Using Loading Deck Fixing Rod ..................................23
Using Slide Frame .............................................24

5. Maintenance 25
Maintenance Schedule ..........................25
Engine .......................................................25
Chassis ......................................................26
List of Fluids and Lubricants .....................27
Greasing Points ................................28
Greasing Points ...............................................28
List of Consumables and Spares ..................29
Removing and Installing Body Panels ..............30
Fender .......................................................30
Engine ........................................31
Engine Oil ....................................................31
Air Cleaner ...................................................33
Spark Plug ...................................................34
Drive Train.....................................35
Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Transmission Oil...............................................36
Drive Belt .....................................................37
Parking Brake .................................................38
Side Clutch ...................................................39
After Use Care .................................40
After Normal Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
After Cold Weather Use .........................................40
Storage.......................................................41
6. Troubleshooting 42
Troubleshooting ................................42

7. Transporting 45
Hauling .......................................45
Loading and Unloading .........................................45
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .
Noise and Vibration Levels
Noise and vibration levels are stated in the end of this manual.

Safety 1
-1-
Safety Labels
The safety label shown below is attached to the machine. See the illustration below for the
location and content of the label on the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
1.9kw
/ 3200rpm 3200rpm
3584M-0101-011E
1
1 3584 5017 000
Supplementary (correction) label 3584 5017 100 pasted over this area.

Safety
-2-
1
This section contains safety precautions to follow when operating and maintaining machine.
Read and understand the precautions in this section as well as throughout this manual and
follow them when operating or maintaining machine. Failure to follow safety precautions
could result in property damage, serious injury or death to the operator or bystanders.
Safety Precautions
• It is essential to familiarize yourself with controls, safety labels and the proper use
of machine.
• Never allow people unfamiliar with these instructions to operate or service machine.
Do not let anyone under 18 years of age to operate this machine. Local regulations
may restrict the minimum age for operating a machine. Consult your local authority.
• This machine is not intended to carry a person. Do not ride or carry a person.
• The operator is responsible for the accidents or hazards caused to other people or
their property.
• Always keep in mind that care and concentration is required when working with a
load-carrying machine.
• Loss of control on a slope cannot be regained by the application of brake. Main
reasons for the loss of control are:
→ insufcient grip of tracks.
→ excessive speed.
→ misjudging of the ground conditions, especially inclination.
→ excessive load.
→ incorrect distribution of load.
Training
All operators should be familiar with the following issues when using this machine. In case
machine is used by a hired worker or is rented, the employer or renter shall give practical
instructions covering the following issues to the user.

Safety 1
-3-
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing machine. Proper clothing will minimize
the chance of injury. Do not operate machine if you have long hair, loose clothing,
or jewelry; all of which can get tangled in moving parts. Do not operate machine
barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trac
control for the work place. Following such rules will reduce the risk of accidents.
• Perform daily pre-startup inspection (see Preparation, page 12) before starting
machine. Repair or replace damaged parts before starting machine.
• Fuel is highly flammable. See Checking and Filling Fuel, page 12, for important
safety information on handling fuel; keep fire and spark away. Stop engine when
refueling.
• Never handle oil or grease, service engine, or recharge battery in the presence of
re or spark.
Preparation