Chilli Billie Penguin User manual

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Contents
1
Welcome
4
User instructions
2
Dimensions
4.1 Chilli Billie diagram with parts
2.1 Diagram of Chilli Billie
With side shelf & dimensions
4.2 Description of Chilli Billie
2.2 Table of technical details
Chilli Billie
4.3 Pre lighting warning
2.3 Diagram of Chilli Billie and
enclosure
4.4
Lighting your first fire
2.4 Description of penguin enclosure 4.5 Principles of combustion
2.5 Table of technical details
penguin enclosure
4.6 The environment
3
Installation
5
Stove maintenance
3.1
Domestic installation-warning 5.1 Routine checks and cleaning
3.2
Other structures, installation
warning
5.2 Glass replacement
3.3 Smoke control adaptation 5.3 Fire bricks
3.4 Smoke control principles 5.4 Stove paint
3.5 Ventilation
6
Guarantee
3.6 Floor 6.1 Essential information
3.7 Hearth
3.8 Heat shield
3.9 Flue height & sweeping
3.10 Flue distance to combustibles
3.11 Installation diagrams

Your stove should arrive with
A pair of heat resistant gloves
A tool
for removing the ash pan
Installation
and operating manual
Ash pan drawer
An aerosol of spray paint
- coloured stoves only
A very warm Welcome and Croeso to your
new Chilli Penguin stove
The charter of the penguin
We guarantee that your stove is good quality and well made
We know this because we design and make them ourselves here in Wales
We hope that your stove will make the bad days bearable and the good days great
We think that humans beings with stoves are happier than those without
We believe that your life has just got better
We put alot of time and energy into developing and improving our stoves to enable
them to run as efficiently as possible and be simple to use. Please spend a few
minutes familiarising yourself with these instructions so you can get the best possible
performance out of it, section 4 is the user guide, with instructions for lighting your
first fire.
We love to hear how the penguins get on in their new homes, if you have any
comments or questions, please get in touch (www.chillipenguin.co.uk).
The Chilli Penguin Team
Let your inner penguin
smile
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2. Chilli Billie dimensions
2.1 Diagram of Chilli Billie
with side shelf

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Fuel type Wood only
Nominal output 3.5kW
Total energy efficiency % 80%
Dimensions Height 504mm
Width 321mm
Width with side shelf 531mm
Depth 405mm
Distance to combustibles Side 400mm
Rear 400mm
Above 400mm
Distance to non combustibles Side 100mm
Rear 50mm
Above 150mm
Optional side shelf Yes, need to specify right/left
Can stove be adapted for Smoke Control area Yes
Max log length x diameter 250mm x 80mm
Flue aperture diameter 105mm (105-125mm adaptor required, often sold
as 4-5”adaptor)
Flue size required for stove without
smoke control adaptation
Single skinned 125mm
increasing to double skinned 150mm
Flue size required with smoke control
adaptation
Single skinned 125mm
Increasing to double skinned 125mm (minimum)
Flue exit Top only
Hearth type in house or structure with
permanently fixed floor
12mm superimposed hearth,
stove should be fixed to it, stove anchor plate available
Hearth type in structure without
permanently fixed floor
Min 12mm , on level ground, stove should be fixed
to it, (refer to hearth section), stove anchor plate available
Chimney draught required 12Pa
Construction Welded steel, painted finish
Nett weight 40kg
Flue gas g/s 2.8g/s
Mean flue gas temp 249 Celsius
CO content @13% oxygen 0.44%
2.2 Technical details Chilli Billie (not in enclosure)

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•The steel enclosure ensures a safe and secure housing for the stove, it maintains safe
distance to combustibles for the stove and single walled flue, if enclosure distances are
maintained. It maintains a separate and distinct visual area where the fire occurs.
•Flue bracket provides stability for the flue without the need for wall brackets.
•Stove anchor plate available to attach stove to enclosure
2.3 Diagram of Chilli Billie in penguin enclosure
2.4 Description of penguin enclosure

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Penguin enclosure
Dimensions Height 865mm
Diameter 650mm
Distance from enclosure to combustible
surface
Side 100mm
Rear 50mm
Hearth type needed when in an enclosure Enclosure acts as hearth in house or
structure with a permanent shell.
Other structures require a hearth
(refer to hearth section)
Max length of single walled flue in
enclosure
300mm
Type of adaptor as flue exits stove 4-5” increasing stepped adaptor
Construction Welded steel, painted finish
Stove anchor plate available to fix stove to enclosure (or hearth)
2.2 technical details Chilli Billie in penguin enclosure
2.2 technical details Chilli Billie in penguin enclosure
2.5 Technical details Chilli Billie in Penguin Enclosure

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All local and national regulations must be observed when installing the appliance. If
installed incorrectly serious accidents can be caused.
Building Regulation Document J must be refered to when installing this appliance.
It is the installers responsibility to ensure the manufacturers instructions are complied
with.
A HETAS qualified installation engineer should carry out the installation and issue a
compliance certificate or alternatively your local Building control department needs to
inspect the installation and register the work carried out.
We recommend that you fit a Chilli Billie in any structure to the same standards that
you would in a house. Some structures may not currently be certifiable by HETAS or
building regulations but the risks are the same, if not greater in a small space.
Combustible surfaces are likely to be closer, so it needs careful design consideration in
the planning stage.
We believe that there are additional risks in canvas structures e.g. yurts, teepees and
safari tents. Adverse weather can cause movement of the surface the flue is exiting
through. The flashing must allow for some movement and the stove, enclosure and
each section of flue should be mechanically fixed to each other and the hearth to
prevent smoke spillage under these circumstances.
We recommend that you be guided by the principle of taking all and every reasonable
precaution to protect and preserve safety. This is of particular importance if these
structures are used for holiday/event rental as the users can be unfamiliar with wood
burning stoves and any risks factors that a single, regular user might be sensitive to.
3. Installation
3.1 Domestic installations (in houses) - warning
3.2 Installations in other structures - warning
3.3 Smoke control adaptation
To make the Chilli Billie suitable to burn in a smoke control area, there is simple
adaptation. The secondary air control dial need to be removed. Make a note in this
manual if this has been done (in section 6).

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The general principle to be observed in an Exempt Chilli Penguin stove, suitable for use in
smoke control zones, is that the air controls cannot be completely closed, allowing a
permenant air supply to the fire chamber. This means that fuel burns more efficiently, thereby
emmiting less smokey emissions into the atmosphere.
“The Clean Air Act 1993 and Smoke Control Areas”
Under the Clean Air Act local authorities may declare the whole or part of the district of the
authority to be a smoke control area. It is an offence to emit smoke from a chimney of a
building, from a furnace or from any fixed boiler if located in a designated smoke control area.
It is also an offence to acquire an "unauthorised fuel" for use within a smoke control area
unless it is used in an "exempt" appliance ("exempted" from the controls which generally apply
in the smoke control area).
The Secretary of State for Environment, Food and Rural Affairs has powers under the Act to
authorise smokeless fuels or exempt appliances for use in smoke control areas in England. In
Scotland and Wales this power rests with Ministers in the devolved administrations for those
countries. Separate legislation, the Clean Air (Northern Ireland) Order 1981, applies in Northern
Ireland. Therefore it is a requirement that fuels burnt or obtained for use in smoke control
areas have been "authorised" in Regulations and that appliances used to burn solid fuel in
those areas (other than "authorised" fuels) have been exempted by an Order made and signed
by the Secretary of State or Minister in the devolved administrations.
Further information on the requirements of the Clean Air Act can be found here:
https://www.gov.uk/smoke-control-area-rules/
Your local authority is responsible for implementing the Clean Air Act 1993 including
designation and supervision of smoke control areas and you can contact them for details of
Clean Air Act requirements.
The Chilli Billie with smoke control adaptation has been recommended as suitable for use in
smoke control areas.
3.4 Smoke control principles

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•In order for a stove to operate correctly there needs to be sufficient combustion air.
•For stoves of 5 kW and under such as the Chilli Billie a permanently open vent is sometimes
required, usually in new build houses and extensions. This can depend on the air permeability
(air leakage) of your property. Your HETAS installer should be able to guide you.
•In addition a stove should not be fitted in a room with an appliance such as extractor fan,
ceiling fan or tumble drier, it will affect the draw of the stove and could lead to fumes entering
the room.
•All air vents should be positioned so that thay are not liable to blockage.
•Make sure the floor can take the weight of the stove, the flue, the hearth/enclosure and
any decorative surround.
•The stove and enclosure should not be able to be moved or disturbed by foot traffic eg. a
person walking by on a sprung floor in a house or a non fixed floor in yurt
•The Chilli Billie can either sit in a penguin enclosure or on 12mm superimposed
hearth (a non combustible decorative hearth material e.g. slate/granite)
•The stove should be fixed to the enclosure or hearth
•The enclosure if used, should be fixed to the floor or hearth
3.5 Ventilation
3.6 Floors –domestic and other
3.7 Hearth
3.5a Ventilation-
Domestic installations
•In addition to the above considerations we recommend an air vent in any small
sealed structure such a shepherds hut, garden shed /office placed at low level. This
is a provision for combustion air in small spaces and a carbon monoxide precaution.
3.5b Ventilation-
Non-domestic/other structures
3.7a Hearth
Domestic installations

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HEARTH REQUIREMENTS
12mm (minimum)
3.7a Hearth requirements
Domestic
Summary table
Chilli Billie, no enclosure 12mm superimposed, stove fixed to hearth
(Stove anchor plate available)
Chilli Billie in enclosure Hearth is integral to enclosure, stove fixed to
enclosure & enclosure fixed to floor
(Stove anchor plate available)
Hearth in front of stove 225mm
Hearth both sides of stove 150mm
These recommendations apply in non domestic structure with a fixed shall and firm, stable
permanent floor e.g. shepherds hut.
Do not place any soft furnishing within 1150mm of the stoves
If the structure that the Chilli Billie is being installed in has a non-permanent shell or floor
we recommend a hearth even with the enclosure. This is to provide a stable level base of
support for the stove and flue system. This base should be placed directly onto the ground
rather than on top of a superficial floor surface and should be completely level. This is to
avoid any possibility of disturbance to flue joints/stove by foot traffic.
3.7b Hearth requirements
Non
domestic
Summary table
Chilli Billie no enclosure 12mm superimposed, placed on flat level
stable ground, stove fixed to hearth
(Stove anchor plate available)
Chilli Billie in enclosure 12mm superimposed, placed on flat level
stable ground, stove fixed to enclosure &
enclosure fixed to heath (stove anchor plate
available)
Hearth in front of stove 225mm
Hearth both sides 150mm
These recommendations apply in structures with no fixed shell or permanent floor eg yurt,
tepee. Do not place soft furnishings within 1150 mm of the stoves.
3.6 installation-Hearth (cont)
3.7b Hearth
non-domestic/other structures
3.7 Hearth (cont)

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3.8 Heat shielding
•In some installations a heat shield may be advised but be aware that heat shielding
cannot achieve more that a 50% reduction in distances to combustibles.
•A heat shield must include an air gap between the heat shield and the wall so the
heat is not transferred, see diagram below.
•The penguin enclosure is a form of heat shield. We also manufacture a wall mounted
heat shield.
3.8 Heat shielding- diagram

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Flue information
Must comply with all current building legislation and be certified by either HETAS or your
local building control department. A flue should achieve a minimum of 12Pa flue draught
Flue height domestic 4.5 metres from the top of the stove
This is the current building regulation
(See installation diagrams 3.11)
Flue height non domestic/other types of
structure
If you have situation with a single height,
non domestic structure, not certifiable, you
may be able to use a shorter flue. You will
need to demonstrate 12Pa can be achieved
Chilli Billie
Not adapted for smoke control zones
Line with 150mm diameter class 1 liner,
with
125mm pipe exiting stove
(plus adaptor for stove aperture)
Chilli Billie
adapted for smoke control zones
Line with minimum 125mm class 1 liner,
with 125mm pipe exiting stove
(plus adaptor for stove aperture)
Flue sections must have sockets facing upwards
All joints should be sealed with fire cement AND mechanically fixed with rivets or stainless
steel self tapping screws and have suitable flashings. This is particularly important for
structures with canvas roofs so that the flue cannot be disturbed during adverse weather
conditions.
A flue way must not be shared with other appliances
A flue way must be gas tight and free of tar deposits
Provision must be made for sweeping access and the removal of soot and debris, usually ans
access panel on the pipe is needed. In some installations in other structures you may be able
to sweep from the top
CARBON MONOXIDE DETECTOR AND SMOKE ALARM MUST BE FITTED
See diagrams 3.11 a. Installation non combustible wall
3.11 b. Installation combustible walls
3.11 c. Installation in penguin enclosure
3.11 d. Installation using heat shield
3.9 Flue height and sweeping access

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•It can be overlooked that the flue must maintain distances from combustibles as well
as the stove.
•If the room size is limited you are likely to need to consider heat shielding the length
of the single skinned flue (refer to heat shielding section).
•Once in double skinned flue the distance to combustibles are reduced, see table
below.
3.10 Flue distance to combustibles
Single skinned flue •Distance to combustibles =
3 x diameter of flue
•Max length for single walled flue is
1800mm
Double skinned flue Distance to combustibles =
50-75mm depending on flue
manufacturer
As flue exits the ceiling /roof/wall it must be double skinned
See installation diagrams 3.11

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3.11a Installation diagram
Non-combustible wall

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3.11b Installation diagram
Combustible wall with no heat protection

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3.11c Installation diagram
Combustible wall with Penguin Enclosure

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3.11d Installation diagram
Combustible wall with heat shield

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4. User instructions
4. 1 Diagram of Chilli Billie
4. 1 description of Chilli Billie
Chilli Billie is a top loading wood burner. It has primary and secondary air controls. There
is a separate ash pan door and a lighting/boost disc. The top surface can be used to boil
a kettle on. It produces 2.5-3.5 kW of heat.
If you need a smoke control version, the secondary air control disc should be removed
to allow a free flow of combustion air
•Top loading door: lift this upwards to load wood into the fire box
•Primary air control: allows air in underneath the wood, adjustable to reduce or
increase air flow,
•Secondary air control: allows air in over the top of the wood, adjustable to reduce or
increase air flow
•Lighting/boost disc: this has two functions:
1. It can be used to light the fire so that you can get a match into the base of the fire.
2. It can also be used as boost disc. If opened when you light the fire it will allow
additional oxygen to get the fire going.
•Ash pan: this is where the ash from the fire falls into, it will need emptying when full.
4. 2 Description of Chilli Billie

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4. 3 Pre-lighting warning
4.3
Warnings and Pre-lighting checks
The manufacturer will not be responsible for any damage caused to the stove due to
either the incorrect use or incorrect installation of the stove. We strongly recommend
the use of a qualified and experienced installer. Please read through these warnings
and following information carefully prior to use.
Protecting the stove surface
Your stove has been painted using a high temperature paint, this will give
a long lasting and durable finish after the
paint has cured. The process of curing occurs during the first few times you light the
stove, (see stove paint section).
Care must be taken when handling the stove prior to the first firings. It is at its most vulnerable at this stage. With the
lighter colours, particularly the almond, we recommend you wear clean gloves from unpacking onwards. It is dry
surface clean only, do not
use damp cloths. If you are plastering /decorating in the same room, keep the stove
covered.
Painting flue or stove
If
you wish to touch up your stove or paint your flue pipe to match the stove, please read the stove paint
instructions
before
you begin. All coloured stoves will come with an aerosol of the matching colour.
Fumes
While the stove paint is curing, it will give off fumes. Please ensure you ventilate the room, opening doors and
windows as necessary
.
Smoke emissions
Properly installed and operated the stove will not emit smoke into your home with the exception of the occcasional
smoke from de
-ashing and re-fuelling. Occasionally adverse weather conditions can cause a down-draught, this
should be very occasional. Persistent smoke emission is dangerous and must not be tolerated. If smoke emission
does persist:

Open all doors and windows

Let the fire go out

Check flue or chimney for blockage.
Do not re
-light fire until cause of problem has been rectified. Seek professional help.
Hot surfaces
The surfaces of the appliance are designed to get hot during operation. It is recommended to use a fireguard in the
presence of children or vulnerable adults.
SAFETY
Alarms: It
is a legal requirement to install a Carbon Monoxide and smoke alarm when you install a
solid fuel appliance such as a stove.
Fuel
Only burn
dry seasoned wood
Chimney fire
In the event of a chimney fire close all stove doors and air vents. Evacuate
and phone the fire brigade.
Pre
- Lighting checks

The loading door closes correctly and the rope seals and glass are intact.

All labels and packaging have been removed ( including from the flue system)

Any access points in the flue are closed off.

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4. 4 Lighting your first fire
Simple guide to your first fire
We recommend the goldilocks and the three bears method; small fire,
medium fire, hot fire. This will warm the stove up gently, and properly
cure the paint.
Fuel
Scrunch up paper/firelighter, place under kindling in a teepee shape
inside the firebox. Arrange paper so it is accessible via front lighting hole.
Close lid.
Air controls
Open all air controls: primary , secondary, lighting hole and ash pan door
Small fire
Light a match, long ones are easier and light the paper through the
lighting hole. Burn for 15 minutes.
Medium fire
Once the kindling fire is well established add larger split logs, use gloves,
close ash door and adjust controls. Burn for about an hour.
Hot fire
Add extra wood , burn for an additional hour. Your stove paint should be
largely cured!