Chilli Penguin Eco Series User manual

www.chillipenguin.co.uk
CSP 9768 08/2019 ECO
Installation and Operating Manual
The Eco Series
Short Penguin
Hungry Penguin
Fat Penguin
High and Mighty
Chubby 5
Woody (Cat)
Woody (Multi fuel)

www.chillipenguin.co.uk
Your stove should arrive with...
• Apairofheatresistantgloves
• Atoolforoperatingthestoveandremovingtheashpan
• Thisinstructionmanual
• Anashpan
• Astovecollar
• Afuelretainerbar
• Anaerosolofspraypaint-colouredstovesonly
• Awarmfuzzyfeelingindicatingthatyouarenowpartofthepenguinfamily

Contents
Section 1
Introduction
Ecoseriessummary
Simpleguidetoyourrstre
Readbeforerstre
TheCharterofthePenguin
P. 01
Section 2
The plans & technical details
P. 06
a)
b)
c)
d)
e)
f)
g)
ShortPenguinEco
HungryPenguinEco
FatPenguinEco
HighandMightyEco
Chubby5Eco
WoodyEco(Cat)
WoodyEco(Multifuel)
Section 4
Instructions for use
P. 33
a)
b)
c)
d)
e)
f)
g)
h)
i)
DiagramoftheOutsideoftheStove
(withandwithoutoven)
DiagramoftheInsideoftheStove
(MultiFuelVersion)
DiagramoftheInsideoftheStove
(Cat.Version)
WarningsandPre-lightingChecks
SimpleGuidetoyourFirstFire
PrinciplesofCombustion
MAKINGAFIRE-WOOD
MAKINGAFIRE-MULTIFUEL
CookingonaPenguin
Section 5
Maintenance
P. 46
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
RoutineChecksandCleaning
PaintingyourStoveorStovePipe
KeepingyourStoveGlassClear
DoorSeal
DoorGlassReplacement
ToRemovetheThroatPlateBrick
(MultiFuelVersion)
ToRemovetheThroatPlate
(Cat.Version)
VermiculiteBricks
ToRemovetheCatalyticConverters
ToRemovetheGrate
TroubleShooting
Section 6
Energy efficiency & Guarantee
P. 57
a)
b)
c)
EnergyEciencyLabels
Guarantee
Commissioning,StoveandInstallationDetails
Section 3
Installation instructions
P. 21
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
Warning
HealthandSafetyPrecautions
SmokeControlAreasand
ExemptionofAppliances
Hearth
Floors
ClearancetoNonCombustibleWalls
ClearancetoCombustibleWalls
BaseHeatShield
COAlarms
FlueDampers
HeatShielding
Ventilation
PlinthClamp
RearFluing
RearAdaptor
(VerticalorHorizontal)
DirectAirKit
(Nonroom-sealedonly)
TheFluePipe(singlewall)
ChimneyandAccessforSweeping
Your stove should arrive with
Contents

Page 01 of 60 www.chillipenguin.co.uk
Introduction
ThankyouforpurchasingaChilliPenguinStove.Youhave
purchasedahighqualityecodesignstovethathasbeenbuilt
tolast.IthasbeendesignedandmanufacturedintheUKwith
acleanburnsystemtoensureacleanandecientperformance.
Weputalotoftimeandenergyintodevelopingandimprovingourstovestoenable
themtorunasecientlyaspossibleandbesimpletouse.Pleasespendafewminutes
familiarisingyourselfwiththismanual,soyoucangetthebestpossibleperformance
outyourstove.
Welovetohearhowthepenguinsgetonintheirnewhomes,ifyouhaveany
commentsorquestions,pleasegetintouchorshareapictureonsocialmedia.
Ifyouhaveaquietmomentandwanttomakeapenguinveryhappy,ourpenguinslove
goodreviews-Google,FacebookandWhatstoveareafewofthemostusedplatforms
forreviews.
www.facebook.com/chillipenguin
www.whatstove.co.uk
www.chillipenguin.co.uk
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 02 of 60
Thismanualisforthefollowingecodesignstoves.
Eco series suary
SHORT PENGUIN ECO SERIES (ESP)
Model ShortPenguinShortPenguin Chubby5
Output 5kW 5kW
HUNGRY PENGUIN ECO SERIES (EHP)
Model HungryPenguin FatPenguin
Output 5kW 5kW
HighandMighty
5kW
WOODY ECO SERIES (EW)
Model
Output 5kW
Woody(Multifuel)
Multi Fuel
Thisisanoncatalyticconverterversionandissuitableforbothdrywoodand
smokelessfuel.Thelowemissionsandhighecienciesareachievedbycarefully
designedueandcombustionairpassageways.Theadvantageofthisversionisthatit
oerstheoptionofusingeitherdrywoodorsmokelessfuel.
Cat (Wood only)
Acatalyticconverters(Cat)isahoneycombstructurethathasaspecialcoatingthat
chemicallyconvertsharmfulgasesandsuperheatstoburnosmokeparticles.It
canbeseenglowingorangewhenfunctioningathightemperatures.Theadvantage
ofcatalyticconvertersisthattheyproduceexcellentresultsoverawiderbandof
operatingconditions.Itiscriticaltothelifeexpectancyofacatthatdryuntreated
woodisburnt.Theusuallifeexpectancyofacatis3-5years,butthiswilldependon
usage.
WOODY ECO SERIES (EW)
Model
Output 5kW
Woody(Cat)woodonly

Werecommendthegoldilocksandthethreebearsmethod;
smallre,mediumre,hotre.
Simple guide to your first fire
read this manual and a warnings carefuy
TheA,B&Coflightingyour1ststovereare:
A=aircontrol
B=burndrywood
C=curepaintcarefully
prepare a sma kindling fire
• scrunchupnewspaperorusearelighter,placekindling
overthetop,lightthere,closethestovedoor
• openallaircontrols
• ventilateroom
• maintainthisSMALLFIREfor15minutes
• thiswarmsupthestovecomponentsgentlytoprevent
thepaintfrombeing“shocked”
medium fire
• addafewsplitlogs
• maintainmediumreforonehour
• closeairboostdiscandprimaryair(lefthandknob)
whenburningwell
• aimtoraisethesurfacetempto450°F/230°C
• controlonsecondaryaircontrol(righthandknob)
hot fire
• addadditionalwood
• adjustcontrolstoallowadditionalairowtoachieveahotre
• aimtoachieve600°F/315°C
• controlonsecondaryaircontrol(righthandknob)
• maintainhotreforonehour
Page 03 of 60 www.chillipenguin.co.uk

Important - read before first fire
The painted surface must be cured or set properly during your first fire.
Weuseahightemperaturestovepaintonallofourstoves.Itisextremelyimportant
thatthepaintiscuredproperlythe first time that you light the stove.Thisisdoneto
ensurethepaintnishwillbeabletowithstandthehightemperaturesneeded.Curing
isdonebyfollowingthethreestepprocessonthefacingpage.Ifthisprocessisnot
completedproperlyyoumayexperienceissueswiththepaint.Beawarethatcuringwill
causeaveryslightcolourchange,thehotterareaswillchangecolourthesoonest,pay
extraattentiontothecuringoflightercolours.
We want your penguin to be perfect, so give it the attention it deserves!
To Set / Cure the Paint
Oncethisinitialprocesshasbeencompleted,thepaintwillbeproperlycuredandyou
canoperateyourstovenormallyaccordingtotheinstructionsprovidedinthismanual.
Ifanyproblemsarisewiththepaintedsurfaceofthestove,thisisaresultofincorrect
curingormisuseofthestovesuchasoverfuellingorrunningthestovetoohot.
Thereforeanyproblemswiththepaintedsurfacearenotcoveredbyyourwarranty.
This penguin is a living, breathing, hard working appliance. Expect to touch up the
painted surface occasionally over its lifetime.
Note:During the final higher temperature burn phase there may be some visible smoke
near the stove surface. There may also be an unpleasant odour. To mitigate this eect,
ventilate the room with open windows and doors to provide airflow.
Health warning:Thesmokefromthecuringprocessdisplacesoxygen.Smallchildren,
theelderlyandpeoplewithexistingbreathingproblemsshouldvacatetheareaduring
thehotburntoavoiddiscomfort.ThesmokeisprimarilyCarbonDioxide,itisnon-toxic
butcanfeeluncomfortable.
You’ve bought an amazing stove,
let it be amazing
Page 04 of 60

www.chillipenguin.co.uk
Page 05 of 60
The charter of the penguin
We guaranteethatyourstoveisgoodqualityandwellmade
We guaranteethatyourstovewillgiveyouyearsofwarmandecientheating
We knowthisbecausewedesignandmakethemourselveshereinWales
We are convincedthatstovesmaketheautumnfabulousandthewintersublime
We hopethatyourstovewillmakethebaddaysbearableandthegooddaysgreat
We thinkthathumanbeingswithstovesarehappierthanthosewithout
We believethatyourlifehasjustgotbetter

Page 06-10
The plans &
technical details
Section 2

2.a The Plans & Tech Details
The Plans
The Short Penguin Eco (Pengwin Bach Eco)
Page 07 of 60 www.chillipenguin.co.uk
355mm
408mm
105mm
126mm
355mm
534mm
87.5mm
Rear flue (extra parts required)
RHARVA
537mm
380mm
126mm
710mm
Top flue (standard)
432mm


MULTI-FUEL
NominalOutput
Total Energy Eciency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter 
Max.Fuelload 
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.8kW
80.6%
0.09%
36mg/m3
108mg/m3
118mg/m3
4.7g/s
219°C
Yes
Yes
270mmx100mm
2.5kg
126mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
75kg
SMOKELESS FUEL
4.9kW
80.4%
0.03%
15mg/m3
129mg/m3
9mg/m3
4.1g/s
273°C
Yes
Yes
3kg
126mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
75kg
The Tech Details
Page 08 of 60
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

www.chillipenguin.co.uk
Page 09 of 60
2.b The Plans & Tech Details
The Plans
The Hungry Penguin Eco (Pengwin Llwglyd Eco)
571mm
365mm
127mm
683mm
380mm
127mm

Page 10 of 60

MULTI-FUEL
NominalOutput
Total Energy Eciency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter 
Max.Fuelload 
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
96kg
SMOKELESS FUEL
4.8kW
87%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
Yes
3kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
96kg
The Tech Details
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 11 of 60
2.c The Plans & Tech Details
The Plans
The Fat Penguin Eco (Pengwin Tew Eco)
www.chillipenguin.co.uk
571mm
365mm
127mm
683mm
460mm
127mm

Page 12 of 60

MULTI-FUEL
NominalOutput
Total Energy Eciency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter 
Max.Fuelload 
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
104kg
SMOKELESS FUEL
4.8kW
87%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
Yes
3kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
104kg
The Tech Details
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 13 of 60
2.d The Plans & Tech Details
The Plans
The High and Mighty Eco (Pengwin Bonheddig Eco)
www.chillipenguin.co.uk
796mm
127mm
365mm
908mm
460mm
127mm

Page 14 of 60

MULTI-FUEL
NominalOutput
Total Energy Eciency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter 
Max.Fuelload 
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.7kW
81.2%
0.10%
33mg/m3
135mg/m3
96mg/m3
4.8g/s
224°C
Yes
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
126kg
SMOKELESS FUEL
4.8kW
87%
0.06%
12mg/m3
119mg/m3
37mg/m3
2.9g/s
247°C
Yes
Yes
3kg
127mm
Min125mm
Standard
Fituecollartorear
Constructional
12mm
12Pa
Weldedsteel
126kg
The Tech Details
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 15 of 60
2.e The Plans & Tech Details
The Plans
The Chubby 5 Eco (Pengwin Llond Eu Crwyn 5 Eco)
689mm
460mm
127mm
Top flue (standard)
355mm
88mm
110mm
355mm
408mm
105mm
Rear flue (extra parts required)
RHARVA
www.chillipenguin.co.uk

Page 16 of 60

MULTI-FUEL
NominalOutput
Total Energy Eciency %
CO content @13% O2
Dust Concentration @ 13% O2
NOx mg/m3
Cx Hy mg/m3
FlueGasg/s
MeanFluegastemp.°C
SmokeControl/DEFRAExemptionTestingcomplete
SuitableForSmokeControlZones(FactoryFitted)
Max.Loglengthxaveragediameter 
Max.Fuelload 
FlueCollarDiameter
FlueSizeRequired
TopExit
RearExit
HearthTypeNoBaseHeatShield/Plinth
HearthWithBaseHeatShield/Plinth
Chimneydraughtrequired
Construction
Weight
Tested to EN13240:2001-2004 / BS 3841-2:1994
For distances to combustibles / non-combustibles see section 3
WOOD
4.8kW
80.6%
0.09%
36mg/m3
108mg/m3
118mg/m3
4.7g/s
219°C
Yes
Yes
270mmx100mm
2.5kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
101kg
SMOKELESS FUEL
4.9kW
80.4%
0.03%
15mg/m3
129mg/m3
9mg/m3
4.1g/s
273°C
Yes
Yes
3kg
127mm
Min125mm
Standard
RHA/RVARequired
Constructional
12mm
12Pa
Weldedsteel
101kg
The Tech Details
Spares are available through your local Chilli stockist or
our online shop. There are diagrams online to help you
identify the correct parts and advice about how to fit:
www.chillipenguin.co.uk/FAQ/looking-after-your-penguin

Page 17 of 60
Woody Eco (Cat)
2.f The Plans & Tech Details
The Plans
www.chillipenguin.co.uk
(Woody Eco (Cat))
120mm
293mm
470mm
88mm
584mm
565mm
127mm
RVA
780mm
490mm
RHA
127mm
293mm