Chromalox POO400-7 User manual

Chromalox
®
DIVISION 4 SECTION GEN
SALES
REFERENCE
DATE
SERVICE REFERENCE
Installation Instructions
POO400-7
161-048339-001
DECEMBER, 2006
(Supersedes POO400-6)
© 2010 Chromalox, Inc.
GENERAL
INSTALLATION
CHROMALOX ELECTRIC HEATING ELEMENTS FOR CLAMP-ON
Users should install adequate controls and safety
devices with their electric heating equipment.
Where the consequences of failure may be severe,
back-up controls are essential, including GFCI
(Ground Fault Circuit Interrupters). Although the
safety of the installation is the responsibility of the
user, Chromalox will assist in identifying equipment
options.
FIRE HAZARD. Since heaters are capable of devel-
oping high temperatures, extreme care should be
taken to:
A. Avoid mounting heaters in an atmosphere containing com-
bustible gases and vapors.
B. Avoid contact between heaters and combustible materials.
C. Keep combustible materials far enough away to be free of the
effects of high temperatures.
ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed by a qualified person
in accordance with the National Electrical Code,
NFPA 70.
High heating efficiency, low sheath temperatures and long
heater life result when electric heaters are properly installed.
INSTALLATION – CLAMP-ON
1. Clamp strip heaters securely, along their entire length, to
smooth metal surface. Use utility clamps spaced 5” apart and
5/16” stainless steel studs or oversized steel studs for clamping.
Retighten following initial heat-up. Allow for expansion. When
more that one clamp is used, tighten clamps to avoid bowing of
heater, poor heat transfer and possible premature failure. Leave
1/2” space between heater ends clamped in line for expansion.
Do not use mounting tabs for clamping to surface.
2. When strips are clamped to tank bottom for melting paraffin,
waxes, asphalt, greases, etc., one or two strips should be
clamped vertically to the tank side extending above the liquid
level. This is necessary to open a passage to the tank surface for
the initially melted material, and prevent build-up of pressure.
3. Clamp ring heaters to smooth metal surface. Use cast iron utility
clamps with 1/4” MONEL®or stainless steel studs. Retighten
following initial heat-up.
4. Tubular heaters are clamped the same as strips against the metal
surface.
5. Allow a minimum of 1” air space between heaters and insula-
tion.
General Recommendations on the Use of Chromalox®
Electric Heating Elements for Clamp-On,
Oven and Air Duct Heating
The electric heating element(s) supplied herein are ruggedly
constructed and if properly installed, operated and maintained, are
designed for long life and dependable, trouble-free service.
The following units are generally used in these applications:
Tubular, Strip, Ring, Fin-Tubular and Fin-Strip

WIRING
GENERAL INFORMATION
MAINTENANCE
ELECTRIC SHOCK HAZARD. Any installation
involving electric heaters must be performed by a
qualified person and must be effectively grounded
in accordance with the National Electrical Code to
eliminate shock hazard.
1. Electric wiring to heating elements must be installed in accor-
dance with National Electrical Code or local electrical codes by
a qualified person.
2. Temperatures at heater terminals may require use of
high-temperature wire. Check factory for recommendations.
3. Maximum torque on strip heater terminals is 25 in-lbs.
4. Maximum tourque on secondary insulation bushings
used in strip heater mounting is 40 in-lbs; (Part # 00036-001)
PCN 255716
1. Strip heaters of equal wattage and voltage may be series con-
nected for use on a power supply up to 480 volts. Where the
power supply is greater than 480 volts (600 volt max.) series
connections may be used but secondary insulation bushings
must be provided.
2. Ring heaters of equal wattage and voltage with a surface tem-
perature of less than 1000˚F may be series connected for use on
a power supply up to 240 volts maximum.
3. Tubular heaters of equal wattage and voltage can be series con-
nected for use on a maximum power supply of 480 volts.
Heaters for use above 480 volts must be equipped at the factory
with special high voltage terminal insulation.
4. Use iron or steel sheathed heaters for temperatures up to 750˚F
maximum sheath temperature. Use chrome steel sheathed rings
or strips for temperatures up to 1200˚F maximum sheath tem-
perature. Use alloy or Inconel® sheathed tubular heaters for
temperatures up to 1500˚F maximum sheath temperature. The
sheath temperature is the highest temperature on the surface of
the heater when operating.
5. Do not bend or form strip heaters. Do not bend tubular heaters
on inside radii of less that 4”. When it is required to bend or
curve strips or dish rings, or bend tubulars on small radii, con-
sult our factory.
6. Use seamless strips where condensation, spray, oil or fumes are
present.
7. Protect terminals from drippings, spray, condensation or
spillover. Provide adequate electrical clearance.
8. Use manganese nickel wire or alloy bus bar for making electri-
cal connections within the heater itself, and for bringing leads
out through the insulating jacket to a cooler region where insu-
lated copper wire may be attached.
ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed by a qualified person
in accordance with the National Electrical Code,
NFPA 70.
1. Periodically clean terminals of dust and corrosion to maintain
good electrical connections and to permit rapid heat dissipation.
Use airblast and be careful to avoid damage to mica insulation.
2. Check for loose terminal connections.
CHROMALOX ELECTRIC HEATING ELEMENTS FOR CLAMP-ON (cont’d)
2

CHROMALOX ELECTRIC HEATING ELEMENTS FOR OVEN HEATING – AIR DUCTS
The electric heating element(s) supplied herein are ruggedly con-
structed and if properly installed, operated and maintained, are
designed for long life and dependable, trouble-free service.
GENERAL
INSTALLATION
Temperature regulating and temperature limiting controls are
recommended to be used with electric heaters to control the heating
process and safeguard the electric heaters from excessive tempera-
tures that can damage heaters.
FIRE HAZARD. Since heaters are capable of devel-
oping high temperatures, extreme care should be
taken to:
A. Avoid mounting heaters in an atmosphere containing com-
bustible gases and vapors.
B. Avoid contact between heaters and combustible materials.
C. Keep combustible materials far enough away to be free of the
effects of high temperatures.
ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed by a qualified person
in accordance with the National Electrical Code,
NFPA 70.
High heating efficiency, low sheath temperatures and long
heater life result when electric heaters are properly installed.
INSTALLATION – OVEN HEATING
1. When mounting the strip heaters vertically, locate the terminals
at the bottom or cooler parts of the oven. Allow for expansion
and contraction by loosely bolting the top mounting tab. Secure
the bottom tab firmly.
2. In a forced air system, the width of the strip should be parallel to
the direction of air flow.
3. For horizontal installation of strips, the tab on the terminal end
should be firmly connected and the opposite end loosely con-
nected to allow for expansion and contraction.
4. Mount strips on edge in horizontal installation across the bottom
and along the sides on the oven, allowing 3” minimum air space
between the heaters and the bottom of the oven and 1” from the
oven wall to allow for proper circulation of heated air. For large
ovens, allow a 6” minimum clearance.
5. In horizontal mounting, install a protective screen or grill above
the strips at the bottom of the oven.
6. Support long iron sheathed strips on 36” centers and chrome
steel sheathed strips on 24” centers to prevent sagging.
INSTALLATION – AIR DUCTS
1. Locate protective thermostat on downstream side of heaters near
the top of the duct and close to the heated portion of the heaters.
2. Mount heaters with terminals at the duct bottom to prevent over-
heating.
3. Where condensation, spray, oil or fumes are present use seam-
less finstrips, type SSEF, with the terminals placed outside of
the air duct.
4. As a safety feature in advent of abnormal temperatures, it is sug-
gested to use a thermal cutout in conjunction with thermostatic
control.
WIRING
ELECTRIC SHOCK HAZARD. Any installation involv-
ing electric heaters must be performed by a quali-
fied person and must be effectively grounded in
accordance with the National Electrical Code to
eliminate shock hazard.
1. Electric wiring to heating elements must be installed in accor-
dance with National Electrical Code or local electrical codes by
a qualified person.
2. Temperatures at heater terminals may require use of high-tem-
perature wire. Check factory for recommendations.
3

2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: [phone] www.chromalox.com
GENERAL INFORMATION
1. Strips of equal wattage and voltage can be series connected for
a maximum of 480 volts. If a higher voltage (600 volt max.) is
necessary use the same series connections and use secondary
insulation bushings.
2. Use iron or steel sheathed heaters for temperatures up to 750˚F
maximum sheath temperature. Use chrome steel sheathed strips
for temperatures up to 1200˚F maximum sheath temperature.
Use alloy or Inconel® sheathed tubular heaters for temperatures
up to 1500˚F maximum sheath temperature. The sheath temper-
ature is the highest temperature on the surface of the heater
when operating.
3. Do not bend or form strips.
4. Use manganese nickel wire or alloy bus bar for making electri-
cal connections where temperatures are above 350˚F. Insulated
copper wire may be used in the cooler region.
5. Terminals should always be in the coolest part of the oven. If
oven temperature is over 800˚F the terminals should be placed
outside the oven if possible. If not possible, weld electrical con-
nections to heater terminals. Protect terminals from welding
flux.
6. Tubulars are to be mounted the same as strips and supported on
24” centers.
MAINTENANCE
ELECTRIC SHOCK HAZARD. Disconnect all power
before installing or servicing heater. Failure to do
so could result in personal injury or property dam-
age. Heater must be installed by a qualified per-
son in accordance with the National Electrical
Code, NFPA 70.
1. Periodically clean terminals of dust and corrosion to maintain
good electrical connections and to permit rapid heat dissipation.
Use airblast and be careful to avoid damage to mica insulation.
2. Check for loose terminal connections.
CHROMALOX ELECTRIC HEATING ELEMENTS FOR OVEN HEATING – AIR DUCTS (cont’d)
Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.