Cincoze DC-1000 User manual


DC-1000
Compact Size Fanless Computer | User’s Manual
2
Contents
Preface
Revision …………………………………………………..……………….…….….. 04
Copyright Notice ………………………………………………………………….… 04
Acknowledgements …………………………………………………..................... 04
Disclaimer …………………………………………………………………………... 04
Declaration of Conformity ……………………………………………………….… 05
Product Warranty Statement ……………………………………………………... 05
Technical Support and Assistance ……………………………………………….. 06
Conventions Used in this Manual ………………………………………………… 06
Safety Precautions …………………………………………………………………. 07
Package Contents ………………………………………………………………..… 08
Ordering Information …………………………………………………………..…… 08
OptionalAccessories ………………………………………………...................... 09
Chapter 1 Product Introduction
1.1 Overview ……………………………………………………………….. 11
1.1.1 Key Features ………………………………………………....... 11
1.2 Hardware Specifications ……………………………………………… 12
1.3 System I/O ……………………………………………………………… 13
1.3.1 Front Panel ……………………………………………………… 13
1.3.2 Rear Panel …………………………………….………………... 13
1.4 Mechanical Dimensions ………………………………………………. 14
Chapter 2 Jumpers and Connectors
2.1 Jumper Settings ……………………………………………………..... 16
2.2 Locations of the Jumpers and Connectors ……………………….... 16
2.2.1 Top View ………………………………………………………… 16
2.2.2 Bottom View …………………………………………………….. 17
2.2.3 Daughterboard view ……………………………………………. 17
2.3 List of Switch / Jumper / Connector ……..,……………….………..... 18
2.4 Switches Definitions ………………………....................................... 19
2.5 Jumpers Definitions ………………………....................................... 19
2.6 Connectors Definitions ………………………................................... 19
Chapter 3 System Setup
3.1 Removing the Chassis Bottom Cover ……...………………………... 31
3.2 Removing the Chassis …………………….…..…….……………….... 32
3.3 Installing a Half Size Mini PCIe Card on Top Side .……………….... 33
3.4 Installing a Full Size Mini PCIe Card on Top Side …..…………….... 35
3.5 Installing Antennas …………………………………..….…………….... 36
3.6 Installing a Half Size Mini PCIe Card on Bottom Side …..…….….... 38
3.7 Installing a Full Size Mini PCIe Card on Bottom Side …..………...... 40
3.8 Installing a SATA Hard Drive ………………………..….…………….... 41
3.9 Installing a SODIMM ………….……………………..….…………….... 42
3.10 Installing the Chassis ………….…………..………..….…………….... 43
3.11 Installing the Chassis Bottom Cover …..…………..….…………….... 44
3.12 Installing a SIM Card ………….……………..….…..….…………….... 45
3.13 Installing a CF Card ………….………………….…..….…………….... 46

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Compact Size Fanless Computer | User’s Manual
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3.14 Wall Mount Brackets ..……….………………….…..….…………….... 47
3.15 Side Mount Bracket ..……….………………….…..….……………….. 48
3.16 VESA Mount Bracket ..……….………………….…..….…………….... 49
3.17 DIN-Rail Mount Bracket ..……….………………….…..….…………... 50
Chapter 4 BIOS Setup
4.1 BIOS Introduction ……..……….………………….…..….……….…... 52
4.1.1 BIOS Setup …………………………………………………...… 52
4.1.2 Main Menu …………………………………………………….... 52
4.1.3 Sub-Menu …………………………………………………..…... 52
4.2 Main Setup ……...……….………………….…..….…………………… 53
4.2.1 System Time ….………………………………………………… 53
4.2.2 System Date ………………………………………………...….. 53
4.3 Advanced Setup ……………………………..…………………………. 54
4.3.1 CPU Configuration ………….………………………………….. 54
4.3.2 IDE Configuration ………….……..……………………….……. 55
4.3.3 Super IO Configuration ………………………………………… 57
4.3.4 Hardware Health Configuration ……………………………….. 58
4.3.5 ACPI Configuration …………………………………………….. 59
4.3.6 APM Configuration ……………………………………………... 61
4.4 PCI/PnP Setup …………...…...………………….…..….…..……..….. 63
4.4.1 Clear NVRAM …….…………………………………………….. 64
4.4.2 Plug & Play O/S ………………………………………………... 64
4.4.3 PCI Latency Timer ……………………………………………... 64
4.4.4 Allocate IRQ to PCI VGA ……………………………………… 64
4.4.5 Palette Snooping ……………………………………………….. 64
4.4.6 PCI IDE BusMaster …………..………………………………… 64
4.4.7 OffBoard PCI/ISAIDE Card …………………………………… 64
4.4.8 IRQ 3 / 4 / 5 / 7 / 9 / 10 / 11 / 14 / 15 ………………………… 64
4.4.9 DMA Channel 0 / 1 / 3 / 5 / 6 / 7 ……………………………… 64
4.4.10 Reserved Memory Size ……………………………………….. 64
4.5 Boot Setup …………...……….………………….…..….…….……..… 65
4.5.1 Boot Setting Configuration ……………………………………… 65
4.5.2 Boot Device Priority ………………..……………………………. 66
4.5.3 Removable Drives …….............................................………… 67
4.6 Security Setup ………………………………………………………….. 68
4.6.1 Change Supervisor Password …………………………………. 68
4.6.2 Change User Password ………………………………………… 68
4.6.3 Boot Sector Virus Protection …………………………………… 68
4.7 Chipset Setup …………………………………………………………... 69
4.7.1 North Bridge Configuration …………………………………….. 69
4.7.2 South Bridge Configuration …………………………………….. 71
4.8 Exit Setup ……………………………………………………………….. 72
4.8.1 Save Changes and Exit ……………………………………..….. 72
4.8.2 Discard Changes and Exit …………………………………..….. 72
4.8.3 Discard Changes …………………………………………………. 72
4.8.4 Load Optimal Defaults …………………………………………… 72
4.8.5 Load Failsafe Defaults ………………………………………....... 72

DC-1000
Compact Size Fanless Computer | User’s Manual
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Revision
Copyright Notice
© 2014 by Cincoze Co., Ltd. All rights are reserved. No parts of this manual may be copied, modified,
or reproduced in any form or by any means for commercial use without the prior written permission of
Cincoze Co., Ltd. All information and specification provided in this manual are for reference only and
remain subject to change without prior notice.
Acknowledgements
Cincoze is a registered trademark of Cincoze Co., Ltd. All registered trademarks and product names
mentioned herein are used for identification purposes only and may be trademarks and/or registered
trademarks of their respective owners.
Disclaimer
This manual is intended to be used as a practical and informative guide only and is subject to change
without notice. It does not represent a commitment on the part of Cincoze. This product might include
unintentional technical or typographical errors. Changes are periodically made to the information
herein to correct such errors, and these changes are incorporated into new editions of the publication.
Declaration of Conformity
Preface
FCC
This equipment has been tested and found to comply with the limits for a Class Adigital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
CE
The product(s) described in this manual complies with all application European Union
(CE) directives if it has a CE marking. For computer systems to remain CE compliant,
only CE-compliant parts may be used. Maintaining CE compliance also requires proper
cable and cabling techniques.
Revision Description Date
1.0 Manual Released 2014/09/29
1.1 New OptionalAccessories Released 2015/01/13
Prefaces

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Compact Size Fanless Computer | User’s Manual
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Product Warranty Statement
Warranty
Cincoze products are warranted by Cincoze Co., Ltd. to be free from defect in materials and
workmanship for 2 years from the date of purchase by the original purchaser.
During the warranty period, we shall, at our option, either repair or replace any product that proves to
be defective under normal operation.
Defects, malfunctions, or failures of the warranted product caused by damage resulting from natural
disasters (such as by lightening, flood, earthquake, etc.), environmental and atmospheric disturbances,
other external forces such as power line disturbances, plugging the board in under power, or incorrect
cabling, and damage caused by misuse, abuse, and unauthorized alteration or repair, and the product
in question is either software, or an expendable item (such as a fuse, battery, etc.), are not warranted.
RMA
Before sending your product in, you will need to fill in Cincoze RMARequest form and obtain a RMA
number from us. Our staff is available at any time to provide you with the most friendly and immediate
service.
RMA Instruction
Customers must fill in Cincoze Return MerchandiseAuthorization (RMA) Request Form and
obtain a RMA number prior to returning a defective product to Cincoze for service.
Customers must collect all the information about the problems encountered and note anything
abnormal and describe the problems on the “Cincoze Service Form” for the RMA number apply
process.
Charges may be incurred for certain repairs. Cincoze will charge for repairs to products whose
warranty period has expired. Cincoze will also charge for repairs to products if the damage
resulted from acts of God, environmental or atmospheric disturbances, or other external forces
through misuse, abuse, or unauthorized alteration or repair. If charges will be incurred for a
repair, Cincoze lists all charges, and will wait for customer’s approval before performing the
repair.
Customers agree to insure the product or assume the risk of loss or damage during transit, to
prepay shipping charges, and to use the original shipping container or equivalent.
Customers can be seed back the faulty products with or without accessories (manuals, cable,
etc.) and any components from the card. If the components were suspected as part of the
problems, please not clearly which components are included. Otherwise, Cincoze is not
responsible for the devices/parts.
Repaired items will be shipped along with a "Repair Report" detailing the findings and actions
taken.
Limitation of Liability
Cincoze’ liability arising out of the manufacture, sale, or supplying of the product and its use, whether
based on warranty, contract, negligence, product liability, or otherwise, shall not exceed the original
selling price of the product. The remedies provided herein are the customer’s sole and exclusive
remedies. In no event shall Cincoze be liable for direct, indirect, special or consequential damages
whether based on contract of any other legal theory.
Prefaces

DC-1000
Compact Size Fanless Computer | User’s Manual
6
Technical Support and Assistance
1. Visit the Cincoze website at www.cincoze.com/support.php where you can find the latest
information about the product.
2. Contact your distributor or our technical support team or sales representative for technical support
if you need additional assistance. Please have following information ready before you call:
Product name and serial number
Description of your peripheral attachments
Description of your software (operating system, version, application software, etc.)
A complete description of the problem
The exact wording of any error messages
Conventions Used in this Manual
Prefaces
This indication alerts operators to an operation that, if not strictly
observed, may result in severe injury.
WARNING
This indication alerts operators to an operation that, if not strictly
observed, may result in safety hazards to personnel or damage to
equipment.
CAUTION
This indication provides additional information to complete a task easily.
NOTE

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Compact Size Fanless Computer | User’s Manual
7
Safety Precautions
Before installing and using this device, please note the following precautions:
1. Read these safety instructions carefully.
2. Keep this User’s Manual for future reference.
3. Disconnected this equipment from any AC outlet before cleaning.
4. For plug-in equipment, the power outlet socket must be located near the equipment and must be
easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or letting it fall may cause
damage.
7. Make sure the voltage of the power source is correct before connecting the equipment to the
power outlet.
8. Use a power cord that has been approved for use with the product and that it matches the voltage
and current marked on the product’s electrical range label. The voltage and current rating of the
cord must be greater than the voltage and current rating marked on the product.
9. Position the power cord so that people cannot step on it. Do not place anything over the power
cord.
10.All cautions and warnings on the equipment should be noted.
11.If the equipment is not used for a long time, disconnect it from the power source to avoid damage
by transient overvoltage.
12.Never pour any liquid into an opening. This may cause fire or electrical shock.
13.Never open the equipment. For safety reasons, the equipment should be opened only by qualified
service personnel.
If one of the following situations arises, get the equipment checked by service personnel:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to the user's manual.
The equipment has been dropped and damaged.
The equipment has obvious signs of breakage.
14. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or
equivalent type recommended by the manufacturer.
Prefaces

DC-1000
Compact Size Fanless Computer | User’s Manual
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Package Contents
Before installation, please ensure all the items listed in the following table are included in the package.
Item Description Q’ty
1 DC-1000 Embedded System 1
2 Utility DVD Driver 1
3 Quick Installation Guide 1
4 DIO Terminal Block Connector (Female) 1
5 Power Terminal Block Connector (Female) 1
6 DVI-I To VGAAdapter 1
7 Screw Pack 1
8 Wall Mount Kit 1
Note: Notify your sales representative if any of the above items are missing or damaged.
Ordering Information
Model No. Product Description
DC-1000 Intel® Atom™ D525 Compact Size Fanless Computer and 2x Mini-PCIe
Expansion
Prefaces

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Compact Size Fanless Computer | User’s Manual
9
Optional Accessories
Prefaces
Model Name
Description
GSM60A12
-CIN Adapter AC/DC 12V 5A 60W with 3pin Terminal Block Plug 5.0mm Pitch,
GSM60A12-P1J
SL2
-SL3 US 2 heads power cord, US B type to IEC C13, SVT 18AWG/3C Black 1.8M
SL-2+SL-3
SL6
-SL3 EU 2 heads power cord, EU G type to IEC C13,H05VV-F 0.75mm2/3G Black
1.8M SL-6+SL-3
QP026
-SL3 UK 2 heads power cord, UK I type to IEC C13, H05VV-F 0.75mm2/3G Black
1.8M QP026+SL-3
VESA
-DC DC series VESA Mount Kit
SIDE
-DC DC series SIDE Mount Kit
DIN RAIL
Diamond series DIN-RAIL Mount Kit
59381560000E
MINI-DIN(M) (PS/2 KB+MS) TO MINI-DIN(F) (PS/2 KB)+MINI-DIN(F) (PS/2
MS) L:10CM, 59381560000E
N0307
-140507-01 DVI-I(M) TO DVI-D(F) + VGA(F) Cable, L=200mm, N0307-140507-01

Product Introduction
Chapter 1

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Compact Size Fanless Computer | User’s Manual
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Front
Rear
1.1.1 Key Features
• Onboard Intel® Atom™ D525 processor, 1.8GHz
•1x DDR3 SO-DIMM max. up to 2GB
•Dual Independent Display from 1x DVI-I to 1x VGA / 1x DVI-D (w/ optional split cable)
•2x Intel® GbE port, support Wake-on-Lan and PXE
•4x USB 2.0
•4x RS232 port with 5V/12V power
•4x Isolated DI, 4x Isolated DO
• 1x 2.5” SATA SSD/HDD bay, 1x mSATA shared by Mini-PCIe socket, 1x CF card and 1x SIM
card socket
•12V DC power input, support AT/ATX Mode
•2x Mini-PCIe Slots for Wi-Fi, GSM, or I/O Expansion
•Universal I/O bracket for Mini-PCIe Expansion
1.1 Overview
DC-1000 is a compact size (185mm (W) x 131mm (D) x 54mm (H)) system designed with
onboard Intel® Atom™ D525 processor, 1.8GHz and Intel® ICH8M chipset, rich I/O, and
unique expansion capability.
With features including completely cable-less designed, special heat dissipation, anti-vibration,
and industrial components selection, DC-1000 is a ruggedized system that can operate in
harsh environment.
Building in voltage protection, reliable DC power input, and reverse power protection makes
DC-1000 a safety system for industrial application.
Chapter 1: Product Introduction
Rear

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Compact Size Fanless Computer | User’s Manual
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Processor System
• Onboard Intel® Atom™ Processor D525 Dual Core,
1.8 GHz with AMI 16Mbit SPI BIOS
•Intel® ICH8M chipsets
Memory
•1x 204-Pin SO-DIMM DDR3-800MHz (un-buffered
and non-ECC), max. up to 2GB
Display
Dual Display
•1x DVI-D and 1x VGA (w/ Optional Split Cable)
Expansion
•2x Full-size Mini PCIe Sockets for Wi-Fi / GSM
/ Expansion Module
•1x Universal I/O Bracket
Ethernet
•2 x Intel® 82583V GbE LAN Port, Support Wake-
on-LAN and PXE
Audio
•CODEC: Realtek ALC888S
•1x Mic-in and 1x Speak-out
Watchdog Timer
•Software Programmable Supports 1~255 sec.
System Reset
Storage
•1x 2.5" SATA SSD/HDD Bay
•1x Internal mSATA Slot (Shared by Mini-PCIe
socket)
•1x External CompactFlash Socket
•1x External SIM Card Socket
I/O Ports
•4x USB 2.0 Port
•1x PS/2 Port
•4 x DB9 for COM1~4, Support RS232
•2x Antenna Hole
•1x Power Switch
•1x AT/ATX Switch
Digital Input & Output
•4 x Digital Input (Source Type)
- Input Voltage (Dry Contact):
Logic 0: Close to GND
Logic 1: Open
- Input Voltage:
Logic 0: 3V max.
Logic 1: 5V min. (DI to COM-)
•4 x Digital Output
- Supply Voltage: 5~30VDC
- Sink Current: 200 mA Max. Per Channel
Power
•Support AT, ATX Mode
•1x 3-pin Terminal Block Connector with 12V DC
Power Input
•1x Optional AC/DC 12V/5A, 60W Power Adapter
Environment
•Operating Temperature: Ambient with Air Flow:
-20°C to 60°C (with Industrial Grade Peripherals)
•Storage Temperature: -20°C to 80°C
•Relative humidity: 10%~95% (non-condensing)
Physical
•Dimension (W x D x H): 185 x 131 x 54 mm
•Weight: 1.58kg
•Construction: Extruded Aluminum with Heavy Duty
Metal
•Mounting: Wall, Optional Side/VESA/DIN-Rail
Mounting
Operating System
•Windows® Embedded Standard 7
•Windows® 7
•Windows® XP Professional
•Windows® XP Embedded
Certifications
•CE
•FCC Class A
Chapter 1: Product Introduction
1.2 Hardware Specification

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Compact Size Fanless Computer | User’s Manual
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Chapter 1: Product Introduction
1.3 System I/O
1.3.1 Front Panel
ATX power on/off switch
Press to power-on or power-off the system
Power LED
Indicates the power status of the system
HDD LED
Indicates the status of the hard drive
USB 2.0 port
Used to connect USB 2.0/1.1 device
AT/ATX mode select switch
Used to select AT or ATX power mode
CompactFlash and SIM card
Used to insert a CompactFlash card and SIM card
COM port
COM 1 and COM 2 support RS232 serial device
Universal I/O bracket
Used to customized I/O output
1.3.2 Rear Panel
DC IN
Used to plug a DC power input with terminal block
DVI-I port
Used to connect a DVI monitor or connect optional
split cable for dual display mode
LAN port
Used to connect the system to a local area network
PS/2 port
Used to connect the PS/2 device
USB 2.0 port
Used to connect USB 2.0/1.1 devices
Antenna hole
Used to connect an antenna for optional Mini-PCIe
WiFi module
COM ports
COM 3 and COM 4 support RS232 serial device
Mic-in
Used to connect a microphone
Speaker-out
Used to connect a speaker
Digital I/O Terminal Block
The Digital I/O terminal block supports 4 digital input
and 4 digital output

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Compact Size Fanless Computer | User’s Manual
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Chapter 1: Product Introduction
1.4 Mechanical Dimensions
Unit: mm

Jumpers and Connectors
Chapter 2

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Compact Size Fanless Computer | User’s Manual
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2.1 Jumpers Settings
When setting the jumpers, ensure that the jumper caps are placed on the correct pins. When
the jumper cap is placed on both pins, the jumper is short. If you remove the jumper cap, or
place the jumper cap on just one pin, the jumper is open. Refer to below for examples of the 2-
pin and 3-pin jumpers when they are short (on) and open (off).
Chapter 2: Jumpers and Connectors
1 2
Open
1 2
Short
Two-Pin Jumpers
1 2 3
Pins 1 and 2 are short
1 2 3
All pins are open 1 2 3
Pins 2 and 3 are short
Three-Pin Jumpers
2.2 Locations of the Jumpers and Connectors
2.2.1 Top View

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Compact Size Fanless Computer | User’s Manual
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Chapter 2: Jumpers and Connectors
2.2.2 Bottom View
2.2.3 Daughter board Top View

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Compact Size Fanless Computer | User’s Manual
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Chapter 2: Jumpers and Connectors
2.3 List of Jumpers and Connectors
List of Jumpers
Jumper Location
Definition
COM12_SEL1
COM1~COM2 +5 / +
12V / RI Select
COM34_SEL1
COM3~COM4 +
5 / +12V / RI Select
List of Connectors
Connector Location
Definition
AT_ATX
1
AT
/ ATX Power Mode Switch
CF
1
CompactFlash Connector
CLR_CMOS1
Clear BIOS Switch
CN1
Mini PCI
-Express / mSATASocket
COM1_1
, COM2_1, COM3_1, COM4_1
RS232
Connector
DC_IN
1
3
-pin DC 12V Power Connector
DIO1
4DI / 4DO Connector
DVI_I
1
DVI
-I Connector
LAN
1、LAN2
RJ45 with LED Connector
LED
1
Power / HDD Access LED Status
LINE_OUT
1
Speaker
-out Jack
MIC
1
Mic
-in Jack
MINIPCIE
1
Mini PCI
-Express Socket
POWER1
Power Connector
PS2_1
PS/2 Keyboard / Mouse Connector
PWR_SW
1
Power Switch
SATA
1
SATA Connector
SIM
1
SIM Card Socket
USB1
, USB2, USB3, USB4
USB 2.0 Connector

DC-1000
Compact Size Fanless Computer | User’s Manual
Switch Definition
Left
ATX Power Mode
(Default)
Right
AT Power Mode
19
Chapter 2: Jumpers and Connectors
2.4 Jumpers Definitions
COM12_SEL1 : COM1 / COM2 RI Pin Header
Connector type:2X5 10-pin Header, 2.0mm pitch
COM1 COM2
Pin RI1 Definition
Pin RI2 Definition
1-3 On +5V 2-4 On +5V
3-5 On +12V 4-6 On +12V
7-9 On
(Default) RI1 8-10 On
(Default) RI2
COM34_SEL1 : COM3 / COM4 RI Pin Header
Connector type:2X5 10-pin Header, 2.0mm pitch
2.5 Connectors Definitions
AT_ATX1:AT / ATX Power Mode Switch
COM3 COM4
Pin RI3 Definition
Pin RI4 Definition
1-3 On +5V 2-4 On +5V
3-5 On +12V 4-6 On +12V
7-9 On
(Default) RI3 8-10 On
(Default) RI4

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Chapter 2: Jumpers and Connectors
CF1:CompactFlash Connector
Connector type:CompactFlash Type 2
CLR_CMOS1:Clear BIOS Switch
Switch Definition
ON
Clear BIOS
OFF
Normal Status (Default)
Pin
Definition Pin
Definition
Pin
Definition
1 GND 18 SA2 35
IOW #
2 Data 3 19 SA1 36
VCC
3 Data 4 20 SA0 37
Interrupt
4 Data 5 21 Data 0 38
VCC
5 Data 6 22 Data 1 39
N.C
6 Data 7 23 Data 2 40
GND
7 HDC CS0 # 24 N.C 41
Reset #
8 GND 25 N.C 42
IOCHRDY
9 GND 26 N.C 43
N.C
10 GND 27 Data 11 44
N.C
11 GND 28 Data 12 45
HDD Active #
12 GND 29 Data 13 46
N.C
13 VCC 30 Data 14 47
Data 8
14 GND 31 Data 15 48
Data 9
15 GND 32 HDC CSI #
49
Data 10
16 GND 33 GND 50
GND
17 GND 34 IOR #
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