Circontrol Post eVolve Smart Series User manual

POST EVOLVE SMART –SERVICE MANUAL
COPYRIGHT INF OR MA TI ON
This document is copyrighted, 2020 by Circontrol, S.A. All rights are reserved. Circontrol, S.A. reserves the right to make
improvements to the products described in this manual at any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted in any form or by any means without the prior written
permission of the original manufacturer. Information provided in this manual is intended to be accurate and reliable. However, the
original manufacturer assumes no responsibility for its use, or for any infringements upon the rights of third parties that may result
from its use.
All other product names or trademarks are properties of their respective owners.
V1.0, Feb Edition 2020

SERVICE MANUAL –Post eVolve Smart
1 - PREFACE
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
CONTENTS
1PREFACE ............................................................................................................................. 5
2RISKS PREVENTION ........................................................................................................... 6
3IMPORTANT SAFETY INSTRUCTIONS.............................................................................. 7
4DEVICE OVERVIEW............................................................................................................. 8
4.1 FEATURES ................................................................................................................... 8
4.2 PRODUCT EVOLUTION ............................................................................................... 9
4.3 DIMENSIONS................................................................................................................ 9
4.4 COMPONENTS OVERVIEW ...................................................................................... 10
4.4.1 PHASE I .............................................................................................................. 10
4.4.2 PHASE II ............................................................................................................. 11
5PERIPHERALS OVERVIEW .............................................................................................. 12
5.1 PERIPHERALS CONFIGURATION TABLE................................................................ 13
6CHARGE POINT MASTER DEVICES................................................................................ 14
6.1 CCL1-MINI INTEGRATED EMBEDDED DEVICE....................................................... 14
6.1.1 CCL1-MINI - IN & OUTS ..................................................................................... 15
6.1.2 TECHNICAL CHARACTERISTICS ..................................................................... 16
7CHARGE POINT SLAVE DEVICES ................................................................................... 17
7.1 MODE 3CHARGE CONTROLLER (13)...................................................................... 17
7.1.1 WIRING CONNECTION ...................................................................................... 17
7.1.2 DEVICE CONFIGURATION PROCEDURE........................................................ 18
7.1.3 TECHNICAL CHARACTERISTICS ..................................................................... 18
7.1.4 ADDITIONAL INFORMATION............................................................................. 18
7.2 ENERGY METER (17)................................................................................................. 19
7.2.1 SINGLE-PHASE CEM-C10 –PHASE I............................................................... 19
7.2.2 THREE-PHASE CEM-C20 METER –PHASE I .................................................. 21
7.2.3 SINGLE-PHASE YTL METER –PHASE II ......................................................... 25
7.2.4 THREE-PHASE YTL METER –PHASE II .......................................................... 26
7.3 LCD DISPLAY (26) ...................................................................................................... 29
7.3.1 TECHNICAL CHARACTERISTICS ..................................................................... 29
7.3.2 WIRING CONNECTION ...................................................................................... 30
7.3.3 DEVICE CONFIGURATION PROCEDURE........................................................ 30
7.3.4 ADDITIONAL INFORMATION............................................................................. 30
7.4 RFID READER (27) ..................................................................................................... 31
7.4.1 MIFARE RFID READER...................................................................................... 31
7.4.2 LEGIC RFID READER (OPTIONAL)................................................................... 33

SERVICE MANUAL –Post eVolve Smart
1 - PREFACE
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
8OTHER DEVICES ............................................................................................................... 35
8.1 MODEM (3).................................................................................................................. 35
8.1.1 MODEM MODEL IDENTIFICATION ................................................................... 35
8.1.2 HARDWARE REPLACEMENT PROCEDURE (only for 4G series).................... 36
8.2 LOW TEMPERATURE KIT (6 +22)............................................................................. 39
8.2.1 TECHNICAL CHARACTERISTICS ..................................................................... 39
8.2.2 WIRING CONNECTION ...................................................................................... 40
8.2.3 DEVICE CONFIGURATION PROCEDURE........................................................ 40
8.3 POWER SUPPLY (9)................................................................................................... 41
8.3.1 MAIN POWER SUPPLY...................................................................................... 41
8.3.2 RFID LEGIC READER POWER SUPPLY (14) (OPTIONAL) ............................. 42
8.4 TAMPER SWITCH (18) ............................................................................................... 43
8.4.1 WIRING ............................................................................................................... 44
8.4.2 CCL1-MINI WIRING ............................................................................................ 44
8.5 INTERFACE RGB BEACON LED CONVERTER BOARDS (29)................................. 45
8.5.1 LED BOARD WIRING CONNECTION ................................................................ 45
8.5.2 LED BOARD WIRING CONNECTION TO CCL1-MINI....................................... 46
9OPTIONAL DEVICES ......................................................................................................... 47
9.1 LOCKING SYSTEM (4,5) ............................................................................................ 47
9.1.2 LOCKING SYSTEM WITH MONOSTABLE CONTROL ..................................... 49
9.1.3 LOOCKING SYSTEM WITH BISTABLE CONTROL .......................................... 49
9.2 PLUG SHUTTER (8,9)................................................................................................. 50
9.3 TYPE MIX 4PLUGS TM4 (11,12)................................................................................ 51
9.4 RCD TYPE B(20) ........................................................................................................ 51
9.4.1 TECHNICAL CHARACTERISTICS ..................................................................... 52
9.4.2 WIRING CONNECTION ...................................................................................... 52
9.5 RCD SELF-RECLOSING (19 +20) ............................................................................. 52
9.5.1 TYPE A ................................................................................................................ 52
9.5.2 TYPE B –PHASE I.............................................................................................. 54
9.5.3 TYPE B –PHASE II............................................................................................. 57
9.6 SURGE PROTECTION (21,23) ................................................................................... 58
9.6.1 SURGE PROTECTION DEVICE......................................................................... 58
9.6.2 FUSE AS A SPAREPART ................................................................................... 59
9.6.3 WIRING CONNECTION ...................................................................................... 59
9.6.4 CCL1-MINI WIRING ............................................................................................ 60
9.7 ANTI-VANDAL DOORS............................................................................................... 61
9.7.1 WIRING CONNECTION ...................................................................................... 63
9.7.2 CCL1-MINI WIRING ............................................................................................ 63
9.8 ANTI-VANDAL KEY (31) ............................................................................................. 64

SERVICE MANUAL –Post eVolve Smart
1 - PREFACE
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
9.8.1 HARDWARE REPLACEMENT PROCEDURE ................................................... 64
10 CHARGE POINT ADVANCED SETTINGS ........................................................................ 67
10.1 CHARGE POINT MAXIMUM CURRENT OUTPUT..................................................... 67
10.2 CHARGE POINT MAXIMUM CURRENT OUTPUT FOR EACH PLUG....................... 69
10.3 AUTHORIZATION MODE ........................................................................................... 71
11 REPLACEMENT PARTS .................................................................................................... 72
12 ERRORS AND TROUBLESHOOTING............................................................................... 72
12.1 LCD MESSAGE ERRORS .......................................................................................... 72
12.1.1 ERRORS VARS CFG.......................................................................................... 73
12.1.2 ERROR DRIVER COM........................................................................................ 74
12.1.3 ERROR TAMPER................................................................................................ 75
12.1.4 ERROR RCD ....................................................................................................... 75
12.1.5 ERROR MCB....................................................................................................... 75
12.2 OCPP 1.5 COMMON ERRORS................................................................................... 76
12.2.1 Connect failed in tcp_connect ............................................................................. 76
12.2.2 Notifying Boot - 200 ............................................................................................. 77
12.2.3 Notifying Boot - -1................................................................................................ 77
12.2.4 HTTP/1.1 404 Not Found .................................................................................... 77
12.2.5 Cannot get charge device name ......................................................................... 78
12.2.6 SSL/TLS error...................................................................................................... 78
12.2.7 'Detail: bind failed in soap_bind /' 'Error 28'......................................................... 78
12.2.8 Getting valid public ID timeout............................................................................. 79
12.2.9 No Data, get host by name failed in tcp_connect() ............................................. 79
12.3 OCPP 1.6 COMMON ERRORS................................................................................... 80
12.3.1 CS Connection FAILED. Fail reason: Underlying Transport Error ...................... 80
12.3.2 CS Connection FAILED. Fail reason: Timer Expired .......................................... 80
12.3.3 CS Connection FAILED. Fail reason: Invalid HTTP status ................................. 80
13 MAINTENANCE .................................................................................................................. 81
13.1 VERIFICATION DOCUMENTS ................................................................................... 82
14 TECHNICAL DATA............................................................................................................. 92
14.1 GENERAL ................................................................................................................... 92
14.2 MODEL T..................................................................................................................... 93
14.3 MODEL S..................................................................................................................... 93
14.4 MODEL SS .................................................................................................................. 94
14.5 MODEL TM.................................................................................................................. 94
14.6 MODEL T-ONE ............................................................................................................. 95
14.7 MODEL C63 ................................................................................................................ 95

SERVICE MANUAL –Post eVolve Smart
1 - PREFACE
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
14.8 MODEL C63-ONE ......................................................................................................... 96
14.9 MODEL TM4................................................................................................................ 97
15 WIRING DIAGRAMS PHASE II .......................................................................................... 98
15.1 MODEL T..................................................................................................................... 98
15.2 MODEL TRECLOSING V1 ....................................................................................... 105
15.3 MODEL TRECLOSING V.2 ...................................................................................... 112
15.4 MODEL S................................................................................................................... 119
15.5 MODEL SS ............................................................................................................... 126
15.6 MODEL TM................................................................................................................ 131
15.7 MODEL TM4 ............................................................................................................. 137
15.7 MODEL C63-ONE ..................................................................................................... 144
16 NEED HELP?.................................................................................................................... 149

SERVICE MANUAL –Post eVolve Smart
1 - PREFACE
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
1PREFACE
This manual provides service and maintenance information for Circontrol Charge Point,
which has been designed and tested to allow electric vehicle charging, specified in
IEC-61851.
This document has different sections describing electrical components inside the
Charge Point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to ensure
safe and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage and
danger of death. CIRCONTROL is not responsible for events arising from such breach.
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INSTRUCTIONS IN THIS DOCUMENT
Before performing any maintenance, repair or manipulation of any
equipment connections, disconnect the device from any power source.
Pay attention to the instructions before performing any action to avoid
any error, device failure or any detail that can be overlooked.
Do not modify the unit. If modified, Circontrol will reject all responsibility
and the warranty will be void.
All technical data contains all the necessary information to identify and make the
replacement of the damaged part and make the commissioning for proper operation.
Certification
•Complies with IEC 61851, Electric vehicle conductive charging system (IEC 61851-1 and
IEC 61851-22).
•Complies with IEC 62196, Plugs, socket-outlets, vehicle couplers and vehicle inlets (IEC
62196-1 and IEC 62196-2).
•Standards: 2014/35/UE, LVD;2014/30/UE, EMC.
•RFID complies with ISO 14443A/B.
•Modem 4G complies with CE/RED

SERVICE MANUAL –Post eVolve Smart
2 - RISKS PREVENTION
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
2RISKS PREVENTION
A safe work environment is not always enough to control all potential electrical hazards.
You must be very cautious and work safely. Safety rules help you control your and others
risk of injury or death from workplace hazards
1. Avoid contact with energized electrical circuits.
2. Disconnect the power source before servicing or repairing electrical equipment.
3. Use only tools and equipment with non-conducting handles when working on
electrical devices.
4. Never use metallic pencils or rulers, or wear rings or metal watchbands when
working with electrical equipment.
5. When it is necessary to handle equipment that is plugged in, be sure hands are dry
and, when possible, wear nonconductive gloves, protective clothes and shoes with
insulated soles.
6. If it is safe to do so, work with only one hand, keeping the other hand at your side or
in your pocket, away from all conductive material. This precaution reduces the
likelihood of accidents that result in current passing through the chest cavity.
7. Enclose all electric contacts and conductors so that no one can accidentally come
into contact.
8. Never handle electrical equipment when hands, feet, or body are wet or perspiring,
or when standing on a wet floor.

SERVICE MANUAL –Post eVolve Smart
3 - IMPORTANT SAFETY INSTRUCTIONS
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
3IMPORTANT SAFETY INSTRUCTIONS
•Read all the instructions before using and installing this product.
•Do not use cables that are not in perfect conditions.
•Do not use this unit for anything other than electric vehicle charging modes
contemplated in IEC 61851-1.
•Do not modify this unit. If modified, CIRCONTROL will reject all responsibility and
the warranty will be void.
•Comply strictly with current safety regulations according to your country rules.
•Do not make repairs or manipulations with the unit energised.
•Only trained and qualified personnel should have access to low-voltage electrical
parts inside the device.
•Check the installation annually by a qualified technician.
•Remove from service any item that has a fault that could be dangerous for users
(broken plugs, caps that don’t close...).
•Use only spare parts supplied by Circontrol.
•Do not use this product if the enclosure or the EV connector is broken, cracked,
open, or shows any other indication of damage.

SERVICE MANUAL –Post eVolve Smart
4 - DEVICE OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
4DEVICE OVERVIEW
4.1 FEATURES
•Display: Information about the status of the connectors and detailed data as
energy (kWh) and charge duration.
•Connector Lock: Type 2 connector has a lock system to avoid disconnection of
EV meanwhile is charging.
•Light beacon: Three colour LED indicates the status of the connectors.
•RFID: User identification.
•Ethernet: TCP/IP communication for remote supervision and configuration.
•3G Modem (optional): For those places where wired communications are not
enough.
•Energy metering: Integrated meter that measures power and energy consumed
by the EV during a charge transaction.
•Remote access: For supervision and control from everywhere.
•Charge transaction history: Charge Point can store information about the
charge transactions.
•OCPP: Open standard communication protocol, allows communication between
the Charge Point and the Central System.

SERVICE MANUAL –Post eVolve Smart
4 - DEVICE OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
4.2 PRODUCT EVOLUTION
Post eVolve Smart is a Smart Charge Point created in 2016 and it has been evolving to
these days. For this reason, the Charge Point has different versions of its internal
components’ distribution called phase I and phase II.
The main purpose of these changes is to upgrade the components and optimise the inner
space distribution.
Other minor changes such as software, firmware, communication between components,
etc., provide more features to the Charge Points.
Some components are incompatible between the two phases. These incompatibilities
are indicated for each device in this manual in their own section.
4.3 DIMENSIONS
1.547
438
234446
341
1206
86
60
607
607
150
934
80
126
125
170
112
219
379 288

SERVICE MANUAL –Post eVolve Smart
4 - DEVICE OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
4.4 COMPONENTS OVERVIEW
4.4.1 PHASE I
1Hat
2Door closure fasteners
3CCL1-MINI
4Locking system Plug A
5Locking system Plug B
6 N/A
7Socket type 2 Plug A
8 Socket type 2 Plug B
9N/A
10 control MCB
11 N/A
12 N/A
13 Mode 3 DIN Rail
14 Control power supply
15 N/A
16 Current plug contactors
17 Energy meters
18 Tamper
19 MCB plug protections
20 RCD plug protections
21 Input terminals
22 N/A
23 N/A
24 Input power supply
cables
25 Base
26 LCD
27 RFID reader
28 Door
29 RGB light state
indicator
30 Identification product
labels
31 Door closure
29
30
31
8
31
31
1
4
7
20
17
13
14
21
24
2
2
18
16
10
19
2
3
26
2
2
27
28
25
8
5

SERVICE MANUAL –Post eVolve Smart
4 - DEVICE OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
4.4.2 PHASE II
1Hat
2Door closure fasteners
3CCL1-MINI
4Locking system Plug A
5Locking system Plug B
6Thermostat LTK
7Socket type 2 Plug A
8Socket type 2 Plug B
9Control power supply
10 Control MCB
11 Socket CEE 7/3 Plug A
12 Socket CEE 7/3 B
13 Mode 3 DIN rail
14 Control power supply
15 MCB CEE 7/3
16 Contactor CEE 7/3
17 Energy meters
18 Tamper
19 MCB plug protections
20 Contactor Socket
21 Input terminals
22 Heater
23 Surge protection
24 Input power supply
cables
25 Base
26 LCD
27 RFID reader
28 Door
29 RGB light state
indicator
30 Identification product
labels
31 Door closure
1
4
7
14
10
17
19
20
24
2
2
15
21
2
6
3
18
8
13
16
5
22
23
9
29
30
31
8
12
31
31
2
25
26
27
2
28
2
12
11

SERVICE MANUAL –Post eVolve Smart
5 - PERIPHERALS OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
5PERIPHERALS OVERVIEW
This section describes all the devices that have communication in the Charge Point and
describes, step by step, how to setup any of its components if are replaced.
All devices are interconnected via RS-485 with the master: CCL1-MINI (3). In this
configuration, the master device CCL1-MINI is centrally located along the set of RS-485
wires, there are some slave devices located at the end of the wires that would provide
parameters and data to master device in real time.
Schematic below details the physical connections RS-485 for all the devices.
COMPONENTS
DESCRIPTION
26
LCD Display
27
RFID reader
17 A
Meter (Plug A)
17 B
Meter (Plug B)
13 A
Mode 3 Charge Controller (Plug A)
13 B
Mode 3 Charge Controller (Plug B)

SERVICE MANUAL –Post eVolve Smart
5 - PERIPHERALS OVERVIEW
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
5.1 PERIPHERALS CONFIGURATION TABLE
The table below shows all devices with its setup parameters to communicate slave
devices with CCL1-MINI master controller with RS-485 protocol.
- Setup: Peripheral number.
- Setup: Baud rate
RS-485 PORT A/1
RS-485 PORT B/2
Device
Meter
(Plug A)
Mode 3
Rail DIN
(Plug A)
LCD
display
RFID
card
reader
Mode 3
Rail DIN
(Plug B)
Meter
(Plug B)
17 A
13 A
26
27
13 B
17 B
Peripheral
number
7
8
9
1
96
8
Baud rate
phase I
19200
19200
phase II
9600
9600
- It is important to respect the connection position of the devices shown
in the electrical schemes.
- Do not modify the peripheral number of the devices other than the
one specified in the table above.
- Do not modify the baud rate of the devices to one that is not specified
in table above. It can cause loss of communication between devices.

SERVICE MANUAL –Post eVolve Smart
6 - CHARGE POINT MASTER DEVICES
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
6CHARGE POINT MASTER DEVICES
6.1 CCL1-MINI INTEGRATED EMBEDDED DEVICE
CCL1-MINI device is the master controller device of the Charge Point and the most
important element because it is specially designed to manage the Charge Point and all
the scenarios of charge transaction.
There are two different models of CCL1-MINI device:
•CCL1-MINI
•CCL1-MINI with integrated 3G/4G modem.
Embbeded Modem
The communication protocol of CCL1-MINI is RS-485, used for communications with
slave devices as RFID reader, energy meters or other devices using MODBUS RTU
protocol.
The ethernet port integrated on the device is used for communication between computer
and CCL1-MINI to extract the data stored.

SERVICE MANUAL –Post eVolve Smart
6 - CHARGE POINT MASTER DEVICES
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
6.1.1 CCL1-MINI - IN & OUTS
CCL1-MINI device has several ports of communication, digital outputs, relays, ethernet
port, LTHTTL port, debug port and GPRS antenna communication.
Digital outputs and inputs
The digital outputs are intended for different functions: control the LED beacon lights and
the antivandal doors.
The digital inputs are intended for different functions:
•Digital inputs 1: Digital inputs to detect the status of the CEE 3/7 sockets.
•Digital inputs 2: Digital inputs to detect the status of the surge protection (tamper).
Relays
They are used to control the contactors that energize the CEE 7/3 sockets.
LHTTL port
CCL1-MINI has a LHTTL port to communicate with different devices such as the Legic
RFID reader.
I2C port
Communication port intended to perform the debugging work.
LHTTL port
Digital inputs 1
Digital inputs 2
RS485 port A
LED lights
Digital outputs
Relays
Power Supply 12V
I2C port
RS485 port B
Embbeded
Modem
Ethernet port
GPRS
antenna

SERVICE MANUAL –Post eVolve Smart
6 - CHARGE POINT MASTER DEVICES
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
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LED beacon lights
It is a connector entirely dedicated to control the LED beacon lights.
RS-485 communications
As seen in the previous sections of this service manual, CCL1-MINI device has two RS-
485 serial ports in order to communicate with slave devices. The following image allows
identifying the two serial ports available on CCL1-MINI:
RS485 port A
Pin + (A) brown
Pin - (B) White
RS485 port B
Pin + (A) brown
Pin - (B) White
Ethernet port and embedded modem and GPRS antenna
They are dedicated to access the setup web page of the Charge Point and used as a
method to link the Charge Point with the internet, allowing the access and the control,
either manually or by a Central System (OCPP protocol).
6.1.2 TECHNICAL CHARACTERISTICS
POWER SUPPLY
Input voltage
12V DC
Working temperature
-10…+60ºC
SERIAL COMMUNICATIONS
Type
2xRS-485, TTL
Baud rate supported
4800, 9600, 19200, 38400, 57600, 115200bps
CONNECTIVITY
Ethernet
10/100 Base-T
Mobile
2G, 3G, 4G
TIME SETUP
Clock
RTC. Synchronization with an internet time server

SERVICE MANUAL –Post eVolve Smart
7 - CHARGE POINT SLAVE DEVICES
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
Web: www.circontrol.com –E-mail: [email protected]
7CHARGE POINT SLAVE DEVICES
This section describes in detail how to setup and replace quickly any device that can be
found inside the Charge Point:
•MODE 3 (13)
•Energy meter (17)
•LCD DISPLAY (26)
•RFID READER (27)
7.1 MODE 3 CHARGE CONTROLLER (13)
Mode 3 DIN rail is the gateway of mode 3 communications and allows charging an
electrical vehicle as defined in IEC 61851-1.
7.1.1 WIRING CONNECTION
BUS RS-485
1: Terminal (+)
2: Terminal (-)
LED INDICATORS
Ready
Electrical vehicle detected
VE connection
3: Proximity (PP)
4: Control Pilot (CP)
Charge
Power Contactor connected
and electric vehicle
charging
Contactor
5: Contactor coil
Error
Proximity error or E status
request
Power Supply
6: L1
7: Neutral
8: Ground
CPU
Device powered ON
RX/TX
RS-485 Communications
activity

SERVICE MANUAL –Post eVolve Smart
7 - CHARGE POINT SLAVE DEVICES
CIRCONTROL, S.A. –Innovació, 3 –08232 –Viladecavalls (Barcelona)
Tel.: [phone] –Fax: [phone]
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7.1.2 DEVICE CONFIGURATION PROCEDURE
No additional configuration is required to operate with Mode 3 DIN rail device.
7.1.3 TECHNICAL CHARACTERISTICS
POWER SUPPLY
Voltage
85-290VAC / 120-410VDC
Frequency
47…63Hz
Working temperature
-10…+60ºC
MECHANICAL CHARACTERISTICS
Material
UL94-V0. Self-extinguishing
Protection
IP20
Dimensions
35 x 73 x 84.68mm
SERIAL
Type
RS-485
Baud rate supported
4800, 9600, 19200, 34800, 57600bps
Default peripheral number
96
Default baud rate
9600bps
7.1.4 ADDITIONAL INFORMATION
Communication with the device is only possible via RS-485 communications through
inputs 1 and 2.
The device integrates an Ethernet port, which does not allow connectivity to TCP/IP
networks. It is used for internal use as digital inputs and outputs.
Default factory Modbus address is set at 96 and baud rate is set to 19200bps at phase I
and 9600 at phase II.
There is a label on the right side of the device with the specifications as shown below.
Please consider this information when it is replaced.