Cisco GSR12/60 - 12012 Router -AnyLAN Operator's manual

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Cisco 12012
Gigabit Switch Router
Installation and
Configuration Guide
Customer Order Number: DOC-12012GSR-ICG=
Text Part Number: 78-4331-04

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Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
Copyright © 1997–2004, Cisco Systems, Inc.
All rights reserved.


Table of Contents v
CONTENTS
About This Guide xix
Document Objectives xix
Audience xix
Document Organization xx
Document Conventions xxi
Obtaining Documentation xxiv
Cisco.com xxiv
Ordering Documentation xxv
Documentation Feedback xxv
Obtaining Technical Assistance xxv
Cisco Technical Support Website xxvi
Submitting a Service Request xxvi
Definitions of Service Request Severity xxvii
Obtaining Additional Publications and Information xxvii
Chapter 1 Product Overview 1-1
Physical and Functional Overviews 1-2
Gigabit Route Processor 1-4
GRP Memory Components 1-7
System Status LEDs 1-10
Soft Reset Switch 1-11
PCMCIA Slots 1-12
Asynchronous Serial Ports 1-12
Ethernet Port 1-12
Performance Route Processor 1-13
PRP Memory Components 1-17
System Status LEDs 1-20
Soft Reset Switch 1-21
Flash Disk Slots 1-21
Asynchronous Serial Ports 1-22

vi Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
Ethernet Ports 1-22
Line Cards 1-22
Alarm Card 1-23
Switch Fabric 1-25
Power Supplies 1-28
AC-Input Power Supply 1-29
DC-Input power Supply 1-30
Power Distribution 1-32
Blower Module 1-34
Air Filter 1-37
Cable-Management System 1-37
Maintenance Bus 1-39
System Specifications 1-40
Agency Approvals 1-42
Chapter 2 Preparing for Installation 2-1
Safety Recommendations 2-2
Lifting Guidelines 2-3
Safety with Electricity 2-4
Preventing Electrostatic Discharge Damage 2-5
Laser Safety 2-6
Site Requirement Guidelines 2-6
Rack-Mounting Guidelines 2-7
Airflow Guidelines 2-10
Temperature and Humidity Guidelines 2-10
Power Guidelines 2-11
AC-Powered Systems 2-12
DC-Powered Systems 2-14
System Grounding Connection Guidelines 2-15
Site Wiring Guidelines 2-15
SONET Connection Guidelines 2-16
Power Budget 2-17
Approximating the Line Card Power Margin 2-18
Multimode Power Budget Example with Sufficient Power for
Transmission 2-20

Table of Contents vii
Multimode Power Budget Example of Dispersion Limit 2-20
Single-Mode Transmission 2-21
SONET Single-Mode Power Budget Example 2-21
Using Statistics to Estimate the Power Budget 2-22
Tools for Installation 2-22
Unpacking the Cisco 12012 2-23
Checking the Shipping Packaging Contents 2-23
Site Log 2-24
Chapter 3 Installing a Cisco 12012 3-1
Installing the Brace Bar 3-3
Removing the Cisco 12012 Components before Installing the Frame 3-4
Removing the Blower Modules 3-5
Removing Cards from the Card Cage Assembly 3-7
Removing the Cards from the Upper Card Cage 3-8
Removing the Cards from the Lower Card Cage 3-10
Removing a DC-Input Power Supply 3-14
Removing an AC-Input Power Supply 3-16
Removing the Card Cage Assembly 3-18
Rack-Mounting the Frame 3-20
Reinstalling the Cisco 12012 Components after Installing the
Frame 3-23
Reinstalling the Card Cage Assembly 3-24
Reinstalling the Blower Modules 3-25
Reinstalling the Cards in the Upper Card Cage 3-26
Reinstalling the Cards in the Lower Card Cage 3-28
Connecting Line Card Cables 3-30
Connecting Route Processor Cables 3-33
GRP Console and Auxiliary Port Connection Equipment 3-33
GRP Console Port Signals 3-35
GRP Auxiliary Port Signals 3-35
GRP Ethernet Connection Equipment 3-36

viii Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
PRP Console and Auxiliary Port Connection Guidelines 3-40
PRP Console Port Signals 3-42
PRP Auxiliary Port Signals 3-42
PRP Ethernet Connection Equipment 3-43
PRP Ethernet Connections 3-44
Connecting Alarm Card Cables 3-48
Connecting System Grounding 3-50
Connecting Power 3-53
Reinstalling an AC-Input Power Supply 3-54
Reinstalling a DC-Input Power Supply 3-57
Chapter 4 Observing System Startup and Performing a Basic Configuration 4-1
Checking Connections in Preparation for System Startup 4-2
Starting the System and Observing Initial Conditions 4-3
Manually Booting the System 4-7
Configuring the Cisco 12012 4-8
Performing a Basic Manual Configuration Using the SetupFacility or the
setup Command 4-8
Configuring the Global Parameters 4-9
Configuring Interfaces 4-15
Performing a Basic Configuration Using Configuration Mode 4-20
Checking the Running Configuration Settings before Saving
Them 4-21
Saving the Running Configuration Settings and Reviewing Your
Configuration 4-21
Implementing Other Configuration Tasks 4-23
Configuring the Software Configuration Register 4-24
Boot Field Settings and the boot Command 4-26
Changing Configuration Register Settings 4-27
Configuration Register Bit Meanings 4-28
Recovering a Lost Password 4-31
Using Flash Memory Cards in the RP 4-34
Installing and Removing the Flash Memory Card in a RP 4-34

Table of Contents ix
Formatting a Flash Memory Card 4-37
Specifying the Cisco IOS Image Used to Boot the System 4-38
Software Commands Associated with Flash Memory 4-38
Enabling Booting from Flash Memory 4-40
Copying Files to Flash Memory 4-41
Copying a Cisco IOS Software Image into a Flash Memory
Card 4-42
Copying Cisco IOS Software Images between Flash Memory
Cards 4-44
CopyingSystemConfigurationFilesBetween RPMemoryand aFlash
Memory Card 4-46
Recovering from Locked Blocks in Flash Memory Cards 4-49
What To Do Next? 4-50
If You Need More Configuration Information 4-50
Chapter 5 Troubleshooting the Installation 5-1
Troubleshooting Overview 5-2
Problem Solving with Subsystems 5-2
Identifying Startup Problems 5-4
Troubleshooting the Power Subsystem 5-7
Troubleshooting the Processor Subsystem 5-9
Troubleshooting the RP 5-10
Troubleshooting the Line Cards 5-12
Troubleshooting Using the Alarm Card 5-14
Troubleshooting the Cooling Subsystem 5-15
Additional Reference Information for Troubleshooting 5-17
Chapter 6 Running Diagnostics on the Cisco 12012 6-1
Diagnostic Test Overview 6-1
Using the diag Command 6-3
Diagnostic Testing Sequence 6-4
Loading and Running Diagnostics 6-4

xCisco 12012 Gigabit Switch Router Installation and Configuration Guide
Diagnostic Examples 6-6
Without verbose Option 6-6
With verbose Option 6-7
Failed Diagnostic 6-9
Chapter 7 Maintaining the Cisco 12012 7-1
Cleaning and Replacing the Air Filter Assembly 7-2
Removing the Air Filter 7-3
Cleaning the Air Filter 7-7
Replacing the Air Filter Assembly 7-7
Removing the Old Air Filter Assembly 7-7
Installing A New Air Filter Assembly 7-9
Removing and Replacing an AC-Input Power Supply 7-12
Removing an AC-Input Power Supply 7-12
Installing a New or Replacement AC-Input Power Supply 7-15
Checking the Replacement of an AC-Input Power Supply 7-17
Removing and Replacing a DC-Input Power Supply 7-19
Removing a DC-Input Power Supply 7-19
Installing a New or Replacement DC-Input Power Supply 7-25
Checking the Replacement of a DC-Input Power Supply 7-30
Removing and Replacing a Blower Module 7-32
Removing and Replacing the Card Cage Assembly 7-33
Powering Down the Cisco 12012 7-34
Removing the Power Supplies 7-34
Removing the Cards from the Upper Card Cage 7-34
Removing a Line Card from the Upper Card Cage 7-35
Removing a RP from the Upper Card Cage 7-37
Removing an Alarm Card from the Upper Card Cage 7-37
Removing the Cards from the Lower Card Cage 7-38
Removing the System Grounding 7-38
Removing the Card Cage Assembly 7-39
Installing a New Card Cage Assembly 7-39
Replacing the Cards in the Lower Card Cage 7-40
Replacing the Cards in the Upper Card Cage 7-40
Reattaching the System Grounding 7-41

Table of Contents xi
Replacing the Power Supplies 7-41
Removing and Replacing a Route Processor 7-42
Removing and Replacing an Alarm Card 7-43
Removing and Replacing a Clock and Scheduler Card or Switch Fabric
Card 7-45
Upgrading RP and Line Card Memory 7-45
Appendix A Repackaging the Cisco 12012 A-1
Tools Required A-2
Safety Recommendations A-2
Removing the Cisco 12012 from a Rack A-3
Powering Down the Cisco 12012 A-3
Removing the Blower Modules A-3
Removing the Card Cage Assembly A-3
Removing the Frame from the Rack A-4
Replacing Components in the Cisco 12012 A-6
Replacing the Blower Modules A-6
Replacing the Card Cage Assembly A-6
Completing the Repackaging A-7
Repackaging the Redundant AC-Input Power Supplies A-7
Repackaging the Accessories Box A-8
Installing the Side Panels, End Panels, and Top of the Shipping
Container A-8

xii Cisco 12012 Gigabit Switch Router Installation and Configuration Guide

List of Figures xiii
FIGURES
Figure 1-1 Cisco 12012 (Front View, AC-Input Power Supplies Shown) 1-3
Figure 1-2 Gigabit Route Processor (Front Panel View, Horizontal Orientation Shown) 1-5
Figure 1-3 GRP (Horizontal Orientation Shown) 1-8
Figure 1-4 Performance Route Processor (Front Panel View, Horizontal Orientation
Shown) 1-14
Figure 1-5 PRP (Horizontal Orientation) 1-16
Figure 1-6 Alarm Card Faceplate LEDs, Switches, and Connectors 1-25
Figure 1-7 Lower Card Cage 1-26
Figure 1-8 AC-Input Power Supply 1-30
Figure 1-9 DC-Input Power Supply 1-32
Figure 1-10 Cisco 12012 Power Distribution 1-33
Figure 1-11 Blower Module (Shown without the Blower Module Front Cover) 1-34
Figure 1-12 Internal Air Flow (Side View) 1-35
Figure 1-13 Cable-Management System 1-38
Figure 2-1 Cisco 12012 Frame Outer Dimensions (Top View) 2-9
Figure 2-2 AC Power Cords 2-13
Figure 2-3 DC Power Cable Lug 2-14
Figure 3-1 Installing the Brace Bar 3-4
Figure 3-2 Removing the Blower Module Front Cover 3-5
Figure 3-3 Removing the Blower Module 3-6
Figure 3-4 Cisco 12012 Card Cage Assembly 3-7
Figure 3-5 Removing a Card from the Upper Card Cage (GRP Shown) 3-9
Figure 3-6 Opening the Air Filter Tray 3-11
Figure 3-7 Latching the Lower Card Cage Air Deflector 3-12

xiv Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
Figure 3-8 Removing Cards from the Lower Card Cage 3-13
Figure 3-9 Removing a DC-Input Power Supply 3-15
Figure 3-10 Removing the Card Cage Assembly from the Frame 3-19
Figure 3-11 Frame Mounting Hole Groups 3-20
Figure 3-12 Installing the Frame in the Rack 3-22
Figure 3-13 Attaching an Interface Cable to a Line Card 3-32
Figure 3-14 Console and Auxiliary Port Connections 3-33
Figure 3-15 RJ-45 and MII Ethernet Connections 3-37
Figure 3-16 Ethernet MII Receptacle 3-38
Figure 3-17 Ethernet RJ-45 Receptacle 3-39
Figure 3-18 PRP Console and Auxiliary Port Connections 3-41
Figure 3-19 Using the Ethernet Port on the PRP 3-44
Figure 3-20 RJ-45 Receptacle and Plug (Horizontal Orientation) 3-45
Figure 3-21 Straight-Through Cable Pinout (Connecting MDI Ethernet Port to MDI-X
Wiring) 3-46
Figure 3-22 Crossover Cable Pinout (for Connecting Two PRPs) 3-46
Figure 3-23 Alarm Card Connectors 3-48
Figure 3-24 System Grounding Receptacles 3-51
Figure 3-25 Attaching a Grounding Lug to the Grounding Receptacles 3-52
Figure 3-26 Connecting Source AC to the AC-Input Power Supply 3-55
Figure 3-27 DC Power Cable Lug 3-57
Figure 3-28 Removing the DC-Input Power Supply Front Cover and Cable Bracket 3-59
Figure 3-29 Connecting the Source DC Power Cable Leads to the DC-Input Power Supply 3-61
Figure 3-30 Reinstalling the DC-Input Power Supply 3-63
Figure 4-1 RP Alphanumeric LED Displays (Partial Front Panel View) 4-3

List of Figures xv
Figure 4-2 Installing and Removing a Flash Memory Card 4-36
Figure 7-1 Connecting an ESD-Preventive Strap to the Cisco 12012 7-4
Figure 7-2 Removing the Air Filter 7-6
Figure 7-3 Removing the Screws from the Old Air Filter Tray 7-8
Figure 7-4 New Air Filter Hinge Holes and Chassis Holes Alignment 7-10
Figure 7-5 Installing the New Air Filter in the New Air Filter Tray 7-11
Figure 7-6 Disconnecting an AC-Input Power Supply 7-13
Figure 7-7 Removing an AC-Input Power Supply 7-14
Figure 7-8 Removing a DC-Input Power Supply 7-21
Figure 7-9 Removing the DC-Input Power Supply Front Cover 7-22
Figure 7-10 Removing the Power Cable Bracket 7-23
Figure 7-11 Disconnecting the DC-Input Power Supply 7-24
Figure 7-12 DC Power Cable Lug 7-26
Figure 7-13 Installing a DC-Input Power Supply 7-29
Figure 7-14 Removing the Interface Cables from a Line Card 7-36
Figure 7-15 Removing an Alarm Card 7-44
Figure A-1 Removing the Frame from the Rack A-5
Figure A-2 Cisco 12012 Shipping Packaging A-9

xvi Cisco 12012 Gigabit Switch Router Installation and Configuration Guide

List of Tables xvii
TABLES
Table 1-1 GRP Memory Components 1-7
Table 1-2 DRAM Configurations 1-9
Table 1-3 PRP Memory Components 1-17
Table 1-4 Supported Flash Disk Sizes and Product Numbers 1-19
Table 1-5 Switch Fabric Configurations 1-27
Table 1-6 Cisco 12012 Physical Specifications 1-40
Table 1-7 Cisco 12012 Electrical Specifications 1-41
Table 1-8 Cisco 12012 Environmental Specifications 1-41
Table 1-9 Agency Approvals 1-42
Table 2-1 Site Environment Requirements 2-11
Table 2-2 Source AC Power Specifications 2-12
Table 2-3 AC Power Cord International Options 2-13
Table 2-4 Source DC Power Specifications 2-14
Table 2-5 SONET Maximum Fiber-Optic Transmission Distances 2-17
Table 2-6 Typical Fiber-Optic Link Attenuation and Dispersion Limits 2-18
Table 2-7 Estimating Link Loss 2-19
Table 2-8 Line Card SONET Signal Requirements 2-19
Table 2-9 Site Log Example 2-25
Table 3-1 GRP Console Port Signals 3-35
Table 3-2 Auxiliary Port Signals 3-35
Table 3-3 Ethernet MII Pinout 3-38
Table 3-4 Ethernet RJ-45 Pinout 3-39
Table 3-5 PRP Console Port Signals 3-42
Table 3-6 PRP Auxiliary Port Signals 3-42

xviii Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
Table 3-7 PRP RJ-45 Ethernet Receptacle Pinout 3-45
Table 3-8 Specifications and Connection Limits for 100-Mbps Transmission 3-47
Table 3-9 IEEE 802.3u Physical Characteristics 3-47
Table 3-10 Alarm 1 and Alarm 2 Connector Pinout 3-49
Table 4-1 RP Alphanumeric LED Display Sequences 4-4
Table 4-2 Line Card Alphanumeric LED Display Sequences 4-4
Table 4-3 Software Configuration Register Bit Meanings 4-25
Table 4-4 Explanation of Boot Field (Configuration Register Bits 00 to 03) 4-25
Table 4-5 Default Boot Filenames 4-29
Table 4-6 Configuration Register Settings for Broadcast Address Destination 4-30
Table 4-7 System Console Terminal Transmission Rate Settings 4-30
Table 5-1 RP Alphanumeric LED Display Messages 5-10
Table 5-2 Line Card Alphanumeric LED Display Messages 5-13

About This Guide xix
About This Guide
This section explains the objectives, intended audience, and organization of this installation
and configuration guide. Also included are the conventions used to convey instructions and
information.
Cisco documentation and additional literature are available in a CD-ROM package, which
ships with your product. The DocumentationCD-ROM, a member of the Cisco Connection
Family, is updated monthly. Therefore, it might be more up to date than printed
documentation. To order additional copies of the Documentation CD-ROM, contact your
local sales representative or call customer service. The CD-ROM package is available as a
single package or as an annual subscription. You can also access Cisco documentation on
the World Wide Web at http://www.cisco.com, http://www-china.cisco.com, or
http://www-europe.cisco.com.
Document Objectives
This installation and configuration guide explains the hardware installation and basic
configuration procedures for a Cisco 12012 Gigabit Switch Router (GSR). It contains
procedures for installing the hardware, creating a basic configuration file, and starting up
the router. After completing the installation and basic configuration procedures covered in
this guide, you will then use the appropriate companion publications to configure your
system more completely.
AudienceTo use this publication, you should be familiar with Cisco or equivalent router hardware and
cabling, electronic circuitry and wiring practices, and preferably have experience as an
electronic or electromechanical technician.

xx Cisco 12012 Gigabit Switch Router Installation and Configuration Guide
Document Organization
Document Organization
This installation and configuration guide is organized into the following chapters and
appendixes:
•Chapter 1, “Product Overview,” provides an introduction to the Cisco 12012 with a
description of the system’s components.
•Chapter 2, “Preparing for Installation,” is a preparatory chapter that describes safety
considerations, tools required, an overview of the installation, and procedures you
should perform before the actual installation.
•Chapter 3, “Installing a Cisco 12012,” provides instructions for installing the hardware
and connecting the external network interface cables.
•Chapter 4, “Observing System Startup and Performing a Basic Configuration,”
provides simple procedures for completing a basic system configuration and for
checking and saving this configuration to system memory.
•Chapter 5, “Troubleshooting the Installation,” provides guidelines for troubleshooting
the Cisco 12012 hardware installation.
•Chapter 6, “Running Diagnostics on the Cisco 12012,” describes how to load and run
the Cisco 12012 field diagnostics.
•Chapter 7, “Maintaining the Cisco 12012,” provides simple maintenance procedures
that you might need to perform after you have installed the Cisco 12012. Also included
are removal and replacement procedures for the field replaceable units.
•Appendix A, “Repackaging the Cisco 12012,” provides instructions on repacking the
Cisco 12012 if you need to transport it to another site.
This manual suits for next models
1
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