Cisco NCS 5500 Series Manual

Hardware Installation Guide for Cisco NCS 5500 Series Modular Routers
First Published: 2015-12-23
Last Modified: 2019-07-14
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CONTENTS
NCS 5500 Series Modular Router Overview 1
CHAPTER 1
NCS 5500 Series Modular Routers 1
Line Card Overview 3
Modular Port Adapters 6
Route Processor Card Overview 8
Environmental and Physical Specifications 10
Weight, Quantity and Power Consumption 10
Airflow Direction 10
Maximum Power Available to the Router 10
Transceivers, Connectors, and Cables 12
Transceiver and Cable Specifications 12
RJ-45 Connectors 12
Pinouts 12
BITS Port Pinouts 12
Time-of-Day Port Pinouts 13
Management and PTP Ethernet Port Pinouts 13
USB Flash or MEM Port Pinouts 14
Power Supply Power Cord Specifications 14
Prepare for Installation 19
CHAPTER 2
Review Installation Roadmap 19
Review Safety Guidelines 19
Cautions and Regulatory Compliance Statements for NEBS 20
Review Installation Guidelines 21
Procure Tools and Equipment 21
Rack Mount and Accessory Kits 22
Hardware Installation Guide for Cisco NCS 5500 Series Modular Routers
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Prepare Your Location 24
Prepare Yourself 24
Prepare Rack for Chassis Installation 26
Clearance Requirements 27
Install the Chassis 31
CHAPTER 3
Unpack the Chassis 31
Install Bottom-Support Rails 32
Transfer Chassis to a Mechanical Lifting Device 34
(Only NCS 5504) Install the Rear Chassis Brackets 36
Mount Chassis Into the Rack 40
(Optional) Install Air Filter, Cable Management Bracket, or Door Kit on a Chassis 46
Attach Front Door to NCS 5504 and NCS 5008 Chassis 61
Attach Front Door to NCS 5516 Chassis 63
Replace Chassis Door Foam Air Filters on the NCS 5504 63
Replace Chassis Door Foam Air Filters on the NCS 5508 64
Replace Chassis Door Foam Air Filters on the NCS 5516 65
Ground the Front ID Door 67
Locate and Ground the Chassis 71
Connect AC Power Supply to AC Power Source 73
Connect 3kW DC Power Supply to DC Power Source 74
Connect HVAC/HVDC Power Supply to Power Source 76
Connect Router to the Network 79
CHAPTER 4
Port Connection Guidelines 79
Connecting a Console to the Router 80
Connect the Management Interface 81
Install and Remove Transceiver Modules 82
Install and Remove SFP Modules 82
Bale Clasp SFP or SFP+ Module 83
Install a Bale Clasp SFP or SFP+ Module 83
Remove a Bale Clasp SFP or SFP+ Module 84
Install and Remove QSFP+/QSFP28 Transceiver Modules 86
Required Tools and Equipment 86
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Contents

Installing the 40-Gigabit QSFP+ or 100-Gigabit Transceiver Module 86
Attach the Optical Network Cable 88
Removing the 40-Gigabit QSFP+ or 100-Gigabit QSFP28 Transceiver Module 89
Installing and Removing CFP2 Modules 90
Installing a CFP2 Module 90
Removing a CFP2 Module 91
Connect Interface Ports 92
Connect a Fiber-Optic Port to the Network 92
Disconnect Optical Ports from the Network 92
Maintain Transceivers and Optical Cables 92
Create Initial Configuration 93
CHAPTER 5
Create the Initial Router Configuration 93
Verify Chassis Installation 94
Replace Chassis Components 97
CHAPTER 6
Replace a Route Processor Card 97
Replace a System Controller Module 100
Replace a Line Card 102
Installing and Removing Modular Port Adapters 104
Handling Modular Port Adapters 104
Online Insertion and Removal 105
Modular Port Adapter Installation and Removal 106
Replace a Fan Tray 107
Remove Fan Tray 107
Install Fan Tray 108
Replace Fabric Card 110
Removing a Fabric Card 111
Install a Fabric Card 114
Replace Power Supplies 117
Replace AC Power Supply 117
Replace DC Power Supply 120
Replace HVAC/HCDC Power Supply 124
Hardware Installation Guide for Cisco NCS 5500 Series Modular Routers
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Contents

LEDs 129
APPENDIX A
Chassis LEDs 129
System Controller LEDs 130
Route Processor Card LEDs 132
Fan Tray LEDs 134
Fabric Card LEDs 135
Line Card LEDs 136
MPA LEDs 137
Power Supply LEDs 138
Port Status LEDs 140
Hardware Installation Guide for Cisco NCS 5500 Series Modular Routers
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Contents

CHAPTER 1
NCS 5500 Series Modular Router Overview
•NCS 5500 Series Modular Routers, on page 1
•Line Card Overview, on page 3
•Modular Port Adapters, on page 6
•Route Processor Card Overview, on page 8
•Environmental and Physical Specifications, on page 10
•Weight, Quantity and Power Consumption, on page 10
•Airflow Direction, on page 10
•Maximum Power Available to the Router, on page 10
•Transceivers, Connectors, and Cables, on page 12
•Pinouts, on page 12
•Power Supply Power Cord Specifications, on page 14
NCS 5500 Series Modular Routers
The following table describes the NCS 5500 series modular routers, components and the supported quantity.
NCS 5516NCS 5508NCS 5504Component
1684Line cards – see Line Card
Overview, on page 3
1 or 2 – NC55-RP or NC55-RP-ERoute Processors
1 or 2 – NC55-SCSystem Controllers
Hardware Installation Guide for Cisco NCS 5500 Series Modular Routers
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NCS 5516NCS 5508NCS 5504Component
3 to 6
NC55-5516-FC
Use only with
NC55-5516-FAN.
Caution
3 to 6
NC55-5508-FC
Use only with
NC55-5508-FAN.
Caution
3 to 6
NC55-5504-FC
Fabric Cards
3 to 6
NC55-5516-FC2
Use only with
NC55-5516-FAN2.
Caution
3 to 6
NC55-5508-FC2
Use only with
NC55-5508-FAN2.
Caution
During a system
upgrade from
Release 7.0.1 or
Release 7.0.2 to any
future release, the
NC55-5508-FC2
card reloads twice.
The reboot history
can be verified using
the show
reboot-history card
location <node-id>
command, in the
System Admin
Config mode.
Note
3
NC55-5516-FAN
Use only with
NC55-5516-FC.
Caution
3
NC55-5508-FAN
Use only with
NC55-5508-FC.
Caution
3
NC55-5504-FAN
Fan trays
3
NC55-5516-FAN2
Use only with
NC55-5516-FC2.
Caution
3
NC55-5508-FAN2
Use only with
NC55-5508-FC2.
Caution
108
4Power supplies:
• NC55-PWR-3KW-AC
• NC55-PWR-3KW-DC
• NC55-PWR-3KW-2HV
(3.15-kW HVAC/HVDC
dual-input)
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NCS 5500 Series Modular Router Overview
NCS 5500 Series Modular Routers

The system does not support a mix of 1st generation fans and fabric cards (NC55-55xx-FAN/NC55-55xx-FC)
and 2nd generation fans and fabric cards (NC55-55xx-FAN2 and NC55-55xx-FC2). Attempting to mix 1st
generation and 2nd generation components could result in equipment damage.
Caution
Line Card Overview
The following table describes the line cards supported on the NCS 5500 series modular routers:
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NCS 5500 Series Modular Router Overview
Line Card Overview

TransceiversPorts/AdaptersLine Card
QSFP28/QSFP+• 24 x 100GE–100GE, 40GE, or 4x10GE via
breakout cable
• QSFP-to-SFP adapter (QSA) with 1GE SFP
(GLC-SX-MMD, GLC-LH-SMD) and 10 GE
SFP+ (ER, ER-S, ZR, ZR-S, DWDM
fixed-wavelengths)
NC55-24X100-SE
• 36 x 100GE–100GE, 40GE, or 4x10GE via
breakout cable
• QSFP-to-SFP adapter (QSA) with 1GE SFP
(GLC-SX-MMD, GLC-LH-SMD) and 10 GE
SFP+ (ER, ER-S, ZR, ZR-S, DWDM
fixed-wavelengths)
NC55-36X100G
• 36 x 100GE–100GE, 40GE, 4x25GE via
breakout cable, or 4x10GE via breakout cable.
NC55-36X100G-S
Supports MACsec and offers 3.6 Tbps Ethernet
traffic on the front panel to Fabric that support 5.4
Tbps.
• 36 x 100GE–100GE, 40GE, 4x25GE via
breakout cable, or 4x10GE via breakout cable
•QSFP-to-SFP adapter (QSA) with 10 GE SFP+
(ER, ER-S, ZR, ZR-S, DWDM
fixed-wavelengths)
NC55-36X100G-A-SE
Has external TCAM for supporting expanded
Forwarding Information Base (FIB), network access
control lists (ACLs), and QoS for scale-enhanced
configuration needs.
• 18 x 100GE–100GE, 40GE, or 4x10GE via
breakout.
• 18 x 40GE–40GE or 4x10GE via breakout.
NC55-18H18F
• 24 x 100GE–100GE, 40GE, or 4x10GE via
breakout
• 12 x 40GE–40GE or 4x10GE via breakout
• QSFP-to-SFP adapter (QSA) with 1GE SFP
(GLC-TE, GLC-SX-MMD, GLC-LH-SMD)
and 10 GE SFP+ (ER, ER-S, ZR, ZR-S,
DWDM fixed-wavelengths)
NCS55-24H12F-SE
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NCS 5500 Series Modular Router Overview
Line Card Overview

TransceiversPorts/AdaptersLine Card
Second-generation
Coherent Transceiver
Pluggable (CTP2) optics
modules (in CFP2
form-factor).
6 x 100GE–Supports 100 Gbps (DWDM QPSK),
150 Gbps (DWDM 8 QAM), or 200 Gbps (DWDM
16 QAM) WDM signals with full line-rate MACsec
capability.
NC55-6X200-DWDM-S
Adds DWDM capabilities to the NCS 5500 series
modular chassis.
Along with the ONS-CFP2-WDM long-haul optics,
this line card eliminates the need to connect
short-range grey optics to a dedicated optical
platform between NCS 5500 series modular chassis,
reducing operating expenses and capital costs.
SFP/SFP+
QSFP+
• 12 x 1GE/10GE
• 2 x 40GE
• 2 modular port adapters (MPAs). See the
Modular Port Adapters section for port details.
NC55-MOD-A-S
NC55-MOD-A-SE-S— has external TCAM for
supporting expanded Forwarding Information Base
(FIB), network access control lists (ACLs), and QoS
for scale-enhanced configuration needs.
QSFP+
QSFP28
QSFP-DD
• 24 ports x 400GE
• 40GE (4x10GE) and 100GE (4x25GE) with
QSFP28 optics
•400GE (4x100GE) and 200GE (2x100GE) with
QSFPDD optics
NC57-24DD—Supported in the NCS 5508 and NCS
5516 chassis with second generation fabric cards
(NC55-5508-FC2/NC55-5516-FC2) and fan trays
(NC55-5508-FAN2/NC55-5516-FAN2). Requires
Cisco IOS XR 7.0.2 or later.
QSFP+
QSFP28
QSFP-DD
• 18 x 400GE (12 ports unused)
or
30 x 200GE – 200GE, 100GE
• 40GE (4x10GE) and 100GE (4x25GE) with
QSFP28 optics
•400GE (4x100GE) and 200GE (2x100GE) with
QSFPDD optics
NC57-18DD-SE—Supported in the NCS 5508 and
NCS 5516 chassis with second generation fabric
cards (NC55-5508-FC2/NC55-5516-FC2) and fan
trays (NC55-5508-FAN2/NC55-5516-FAN2).
Requires Cisco IOS XR 7.0.2 or later.
For NC57-18DD-SE line card, there are eighteen 400GE ports which are the even numbered ports between
Port 0 and Port 29, Port 19, Port 21 and Port 23. The 400GE ports are marked on the front panel with blue
indicator (see Figure 1: NC57-18DD-SE Line Card, on page 6).
In 400GE configuration, the odd numbered ports (except Port 19, Port 21, and Port 23) marked in orange at
the bottom row (see Figure 1: NC57-18DD-SE Line Card, on page 6) are not used.
The NC57-18DD-SE supports 200GE optics or 100GE optics in all 30 ports.
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NCS 5500 Series Modular Router Overview
Line Card Overview

Figure 1: NC57-18DD-SE Line Card
Port 0 to 17 and Port 24 to 29 can only be used in pairs (one top port and its respective bottom port make a
pair), with the following restrictions:
• If the top port has 400GE optic, then the bottom ports cannot be used.
• If the top port has 200GE, 100GE, or 40GE optic, the respective bottom port in the pair should also be
200GE, 100GE, or 40GE optic.
Modular Port Adapters
The modular port adapters (MPAs) are supported in the NC55-MOD-A-S and NC55-MOD-A-SE-S line card.
Each MPA has a STATUS and ATTN (attention) LED, and each port on the MPA has an adjacent A/L
(Active/Link) LED.
To determine which transceivers and cables are supported by these MPAs, see Cisco Transceiver Modules
Compatibility Information.
Note
4-Port 40GE/100GE MPA with QSFP+/QSFP28
The 4-port 40GE/100GE MPA (NC55-MPA-4H-S/NC55-MPA-4H-HD-S/NC55-MPA-4H-HX-S) provides
4 ports for 4x25GE (via cable breakout), QSFP+ (40Gbps) or QSFP28 (100Gbps) transceivers.
The temperature-hardened NC55-MPA-4H-HD-S MPA operates within industrial temperature range when
installed in the temperature-hardened routers.
Note
The temperature-hardened conformal-coated NC55-MPA-4H-HX-S MPA operates within industrial temperature
range when installed in the temperature-hardened routers.
Note
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NCS 5500 Series Modular Router Overview
Modular Port Adapters

QSFP port and
Active/Link LED
3STATUS LED1
ATTN LED4QSFP port and
Active/Link LED
2
2-Port 100GE/200GE with CFP2-DCO
The 2-port 100GE/200GE MPA (NC55-MPA-2TH-S/NC55-MPA-2TH-HX-S) provides 2 ports for CFP2-DCO
transceivers.
The temperature-hardened conformal-coated NC55-MPA-2TH-HX-S MPA operates within industrial
temperature range when installed in the temperature-hardened routers.
Note
CFP2-DCO port and
Active/Link LED
3STATUS LED1
ATTN LED4CFP2-DCO port and
Active/Link LED
2
1-port 100GE/200GE with CFP2-DCO + 2-Port 40GE or 100GE with QSFP+/QSFP28
The 1-port 100GE/200GE + 2-Port 40GE/100GE combination MPA (NC55-MPA-1TH2H-S) provides 1 port
for CFP2-DCO transceivers and 2 ports for 4x25GE (via cable breakout), QSFP+ (40Gbps) or QSFP28
(100Gbps) transceivers.
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NCS 5500 Series Modular Router Overview
Modular Port Adapters

CFP2-DCO port and
Active/Link LED
3STATUS LED1
ATTN LED4QSFP port and
Active/Link LED
2
12-Port 10GE with SFP+
The 12-port 10GE MPA (NC55-MPA-12T-S) provides 12 ports for SFP+ transceivers.
ATTN LED3STATUS LED1
SFP+ ports and LEDs2
Route Processor Card Overview
Route processor cards manage all routing operations on the Cisco NCS 5500 Series modular chassis.
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NCS 5500 Series Modular Router Overview
Route Processor Card Overview

NC55-RP
Management Ethernet3Console1
Mini coax connector for 1
PPS input and output
4USB (2)2
NC55-RP-E
Shielded RJ-45 connector
for Time-of-Day (TOD)
interface, input and output
5Console1
Mini coax connector for
10 MHz, input and output
6USB (2)2
Mini coax connector for 1
PPS, input and output
7Management Ethernet3
RJ-48 connector for BITS
interface, input and output
810/100/1000-Mbps
Ethernet RJ-45 (Copper)
port, supports 1588
Precision Time Protocol
(PTP)
4
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NCS 5500 Series Modular Router Overview
Route Processor Card Overview

Environmental and Physical Specifications
For environmental and physical specifications, refer to the Environmental Properties table in the Cisco Network
Convergence System 5500 Series Data Sheet.
Weight, Quantity and Power Consumption
For environmental and physical specifications, refer to the Weight and Power Consumption table and the
Cisco NCS 5500 Series Line Cards table in the Cisco Network Convergence System 5500 Series Data Sheet.
Airflow Direction
The airflow through the fan trays and power supplies on the Cisco NCS 5500 series modular router is from
the port side intake (front-to-back cooling). To ensure proper airflow, you must make sure that when you
install the router its air intake is positioned in a cold aisle and the air exhaust is positioned in a hot aisle.
Maximum Power Available to the Router
The maximum power available for operations depends on the input power from your power source, the number
and output capabilities of your power supplies, and the power redundancy mode that you use.
The following table lists the amount of power available for 3-kW power supplies depending on power inputs,
numbers of power supplies, and the mode used.
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NCS 5500 Series Modular Router Overview
Environmental and Physical Specifications

Table 1: Maximum Power Available for a Router with 3-kW Power Supplies
n + n Redundancy Mode n +1 Redundancy
Mode
Combined ModePower
Supplies
Power Inputs
——3000 W11 input (220 V)
3000 W3000 W6000 W2
3000 W6000 W9000 W3
6000 W9000 W12000 W4
6000 W12000 W15000 W5
9000 W15000 W18000 W6
9000 W18000 W21000 W7
12000 W21000 W24000 W8
12000W24000W27000W9
15000W27000W30000W10
Table 2: Maximum Power Available for a Router with 3.15-kW HVAC/HVDC Power Supplies
n + n Redundancy
Mode
n +1 Redundancy
Mode
Combined ModePower SuppliesPower Inputs
——3150 W11 or 2 inputs (220 V)
3150 W3150 W6300 W2
3150 W6300 W9450 W3
6300 W9450 W12600 W4
6300 W12600 W15750 W5
9450 W15750 W18900 W6
9450 W18900 W22050 W7
12600 W22050 W25200 W8
12600 W25200 W28350 W9
15750 W28350 W31500 W10
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NCS 5500 Series Modular Router Overview
Maximum Power Available to the Router

Transceivers, Connectors, and Cables
Transceiver and Cable Specifications
To determine which transceivers and cables are supported by this router, refer to the Transceiver Module
Group (TMG) Compatibility Matrix Tool:
https://tmgmatrix.cisco.com/home
To see the transceiver specifications and installation information, see Cisco Transceiver Modules Install and
Upgrade Guides.
RJ-45 Connectors
The RJ-45 connector connects Category 3, Category 5, Category 5e, Category 6, or Category 6A foil twisted-pair
or unshielded twisted-pair cable from the external network to the following module interface connectors:
• Router chassis
• CONSOLE port
• MGMT ETH port
To comply with GR-1089 intrabuilding, lightning immunity requirements, you must use a foil twisted-pair
(FTP) cable that is properly grounded at both ends.
Caution
The following figure shows the RJ-45 connector.
Figure 2: RJ-45 Connector
Pin 22Pin 11
Pinouts
The following sections describe the pinouts for the Cisco NCS 5500 RP-E (NC55-RP-E) interfaces:
BITS Port Pinouts
The table below summarizes the BITS port pinouts.
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NCS 5500 Series Modular Router Overview
Transceivers, Connectors, and Cables

Table 3: BITS Port Pinouts
DescriptionDirectionSignal NamePin
Receive RingInputRX Ring1
Receive TipInputRX Tip2
Not used––3
TX RingOutputTX Ring4
TX TipOutputTX Tip5
Not used––6
Not used––7
Not used––8
Time-of-Day Port Pinouts
The table below summarizes the ToD/1-PPS port pinouts.
Table 4: RJ-45 ToD/1-PPS Port Pinouts
DescriptionDirectionSignal NamePin
–––1
–––2
1PPS RS422 signalOutput or Input1PPS_N3
––GND4
––GND5
1PPS RS422 signalOutput or Input1PPS_P6
Time-of-Day characterOutput or InputTOD_N7
Time-of-Day characterOutput or InputTOD_P8
Management and PTP Ethernet Port Pinouts
The table below summarizes the Management and Precision Time Protocol (PTP) Ethernet port pinouts.
Table 5: Management and PTP Ethernet Port Pinouts
Signal NamePin
TRP0+1
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NCS 5500 Series Modular Router Overview
Time-of-Day Port Pinouts

Signal NamePin
TRP0-2
TRP1+3
TRP1-4
TRP2+5
TRP2-6
TRP3+7
TRP3-8
USB Flash or MEM Port Pinouts
The table below summarizes the USB flash or MEM port pinouts.
Table 6: USB Flash or MEM Port Pinouts
DescriptionSignal NamePin
+5 VDCVccA1
Data -D-A2
Data +D+A3
GroundGndA4
Power Supply Power Cord Specifications
Standard AC Power Cords
Power Cord IllustrationCord Set RatingPart NumberLocale
16A, 250 VACCAB-AC-16A-AUSAustralia and New Zealand
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NCS 5500 Series Modular Router Overview
USB Flash or MEM Port Pinouts