CITROEN C2 2003 User manual

2003
2003
CAR 050016
AC.QCAV/MTD
Méthodes Techniques Documentation
 ’’The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without
prior written authorisation from the manufacturer is forbidden.‘‘
PRIVATE CARS
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the
motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The
information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full
responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each model in the
range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and
to obtain any possible updates».

PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of the CITROEN C2.
The handbook is divided into nine groups representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - ELECTRICAL
AIR CONDITIONING.

GENERAL
1
IDENTIFICATION OF VEHICLES
E1AP0C3D
A:Cold stamp
(Cold stamp engraved on the bodywork).
B : Manufacturer’s name plate
(On the LH centre pillar)
C : AS/RP No. and RP paint code.
(On the LH centre pillar)
D : Tyre pressures and tyre type.
(On the LH centre pillar)
E : Serial number on bodywork.
F : Gearbox ident. reference – Factory serial no.
G : Engine legislation type– Factory serial no.
GENERAL

2
GENERAL
Emission standard L4 IFL5 L4 IFL5
Type code JM HFXB JM JM JM JM KFVC/IF (*) JM NFUC/IF (*)
HFXC/IF (*) KFVC/P KFVC/PIF (**)
Engine type HFX KFV NFU
Cubic capacity (cc) 1124 1360 1585
Fiscal rating (hp) 456
Gearbox type MA5 MA5 MA5 MA5 MA5 MA5 MA5 MA5
Gearbox ident. plate 20 CF 20 (mp) (3) 20 CF 21 (m) (4) 20 CF 25 20 CF 16 20 CN 48 20 CN 50
(1) (m) (4) (2) (m) (4) (mp) (3) (mp) (3)
IDENTIFICATION OF VEHICLES
Petrol
TU
135
JP4JP
1.1i 1.4i 1.6i 16 V
A - X - SX - SX Pack SX - SX Pack - VTR VTR
(1) = Europe
(2) = Export
(3) mp = Piloted manual gearbox
(4) m = Manual gearbox
(*) = IF : Fiscal incentive
(**) = PIF: Power fiscal incentive

3
GENERAL
IDENTIFICATION OF VEHICLES
Diesel
DV
4
TD
1.4 HDi
X - SX – SX Pack - VTR
Emission standard L4 IFL5
Type code JM 8HXB JM 8HXC/IF (*) JM 8HXC/PIF (**)
Engine type 8HX
Cubic capacity (cc) 1398
Fiscal rating (hp) 4
Gearbox type MA5 MA5 MA5 MA5 MA5
Gearbox ident. plate 20 CN 51 (1) (m) (4) 20 CN 33 (2) (m) (4) 20 CN 51 (1) (m) (4) 20 CN 33 (2) (m) (4) 20 CN 49 (mp) (3)
(1) = Europe
(2) = Export
(3) mp = Piloted manual gearbox
(4) m = Manual gearbox
(*) = IF : Fiscal incentive
(**) = PIF: Power fiscal incentive

4
GENERAL
IDENTIFICATION OF VEHICLES
Manufacturer’s plate.
E1AP09JC
The manufacturer’s plate carries the following information :
(a) Type approval number (*).
(b) Type serial number (VIN).
(c) Gross vehicle weight (*).
(d) Gross vehicle weight (*).
(e) Maximum weight on front axle (*).
(f) Maximum weight on rear axle (*).
(g) Manufacturer identification.
(*) = according to marketing country.

5
GENERAL
IDENTIFICATION OF VEHICLES
Factory code.
Structure
The factory code is composed of 6 figures or letters.
J = Vehicle family. HFX = Engine.
M= Body shape. C= Version.
Body shape
Ref. Body shape
3-door saloon (4-seater)
M
Version (Gearbox and emission standard)
Ref. Gearbox
Manual
5-speed gearbox
Emissions
EURO/3
IF EURO/4
B
C
Example : JM HFXC
Family
Ref.
J
Engine
Ref.
HFX
KFV
NFU
8HX
Capacity
1124
1360
1587
1398
Engine type
TU1JP/EURO/3/IF EURO /4
TU3JP/ EURO /3/IF EURO /4
TU5JP4/IF EURO /4
DV4TD EURO/3
EURO/4
Family
CITROËN C2

6
GENERAL
GENERAL SPECIFICATION : DIMENSIONS
E1AP0C4D
Exterior dimensions

Exterior dimensions (mm)
7
GENERAL
GENERAL SPECIFICATION : DIMENSIONS
Interior dimensions and volumes (mm)
Vehicles All types
Wheelbase A 2315
Length overall B 3666
Front overhang C 760
Rear overhang D 591
Rear track * E 1435
Front track * F 1438
Width overall G 1660
Height overall * H 1462
(*) = Vehicle in running order (vehicle empty, levels topped up).
(*) = Boot floor with adjustable configuration.
Elbow width, front 1406
Elbow width, rear 1402
Height of boot below parcel shelf 585
Minimum floor width 1040
Depth of bootspace at floor level 660
Volume of boot below parcel shelf (dm3)305
Volume in dm3 of boot below Moduboard (*) 282

8
GENERAL
Versions 1.1i 1 4i 1.6i 16V 1.4 HDi
Engine type HFX KFV NFU 8HX
Gearbox type MA
Payload 485 465 467 479
Weight empty Without options 1053 1080 1133 1097
in running order With all options 1138 1147 1200 1177
Gross vehicle weight 1463 1470 1525 1501
Gross train weight 2113 2370 2425 2401
Maximum trailer weight without brakes 926 1174 1176 1175
Maximum trailer weight with brakes 526 540 566 548
Incline 12% 38 47 48 47
Maximum nose weight 60 60 60 60
GENERAL SPECIFICATION : WEIGHTS
Petrol Diesel

9
GENERAL
OPERATIONS TO BE CARRIED OUT AFTER A REPAIR
IMPERATIVE : All these operations are to be performed following a reconnection of the battery.
Antiscanning function.
It is necessary to wait 1 minute after the battery has been disconnected in order to be able to start the vehicle.
Tailgate.
The opening of the tailgate is deactivated on reconnection of the battery.
Perform locking/unlocking to activate the opening of the tailgate.
Overspeed check.
The vehicle’s overspeed values have to be re-initialised.
The button on the wiper stalk (multifunction display B or C ) or the button on the dashboard (multifunction display A or clock) operates the following
functions:
- Activation of the vehicle’s overspeed function.
- Programming of the overspeed alert.
Electric windows
It may be necessary to re-initialise the sequential and anti-pinch functions.
NOTE : If the window is open at the time the battery is reconnected, action the window switch several times to close it, then re-initialise.
Open the window fully.
Action and release the window switch until the window is completely closed.
This operation has to be carried out on each electric window.

10
GENERAL
OPERATIONS TO BE CARRIED OUT AFTER A REPAIR
Sun roof.
The anti-pinch function has to be re-initialised.
Place the sun roof switch in the maximum tilt position.
Keep the sun roof switch pressed until the sun roof ceases its movement.
Release the sun roof switch within 5 seconds.
Keep the sun roof switch pressed until the end of the sun roof opening sequence.
Multifunction screen.
It is necessary to adjust the date, time and outside temperature.
Adjust the display language of the multifunction screen if necessary.
NOTE : The default display language of the multifunction screen is French.
Navigation.
Warning, the vehicle has to be in the open air (on switching on the ignition, the ECU searches for satellites).
Vehicle location is only effective after some ten minutes.
Reprogramme the customer parameters.
Radio.
Reprogramme the radio stations.
Radiotelephone RT3.
Reprogramme the radio stations.

11
GENERAL
GENERAL SPECIFICATION : TOWING THE VEHICLE
Front towing
Rear towing
WARNING : When the engine is not running,
steering and braking are no longer power-assisted.
Towing eye
(1) Towing eye
The towing eye (1) is to be found in the vehicle
toolkit located under one of the front seats.
E2AP029C E2AP02AC E2AP02BC

12
GENERAL
GENERAL SPECIFICATION : TOWING THE VEHICLE
Vehicle towing : Precautions to be taken
Manual gearbox Piloted manual gearbox
ESSENTIAL : Never tow the vehicles with wheels hanging
(towing by the wheels).
IMPERATIVE : It is necessary to lift the front of the vehicle in
order to tow it, after having positioned the gear lever in neutral.
WARNING : Whether the ignition is switched on or not, an action on
the gear selector will move the clutch fork and the gear engagement
lever.
If a gear is engaged, there is more than one way to free it :
- Engage «N», with the aid of a diagnostic tool
- Engage «N», without the diagnostic tool
Essential : Never swap two gearbox ECUs between two vehicles.
IMPERATIVE : If a gear is engaged and it is not possible to free it,
The vehicle must be towed with the front wheels raised.

13
GENERAL SPECIFICATION : TOWING THE VEHICLE
GENERAL
Vehicle towing : Precautions to be taken
Piloted manual gearbox
Engagement of «N», using a diagnostic tool.
Preliminary operation :
- Battery voltage higher than 12 Volts.
- Ignition switched on.
- Connect the diagnostic tool to the vehicle’s diagnostic socket.
Using the menus of the diagnostic tool, select :
- «DIAGNOSIS»
- MA piloted manual gearbox.
- Actuator tests.
- Gearbox actuator test.
- Gear engagement test.
- N (Neutral).
NOTE : The letter «N» should appear on the instrument panel. If this
does not happen, see the following solution:
- Engagement of «N», without using a diagnostic tool.
Engagement of «N», without a diagnostic tool.
In this configuration, the gearbox actuator is blocked, gear engaged.
IMPERATIVE : This recovery solution is to be used solely in a case
where the methods for setting the gearbox actuators using the
diagnostic tool have failed (destruction of the gearbox actuator)

14
GENERAL
GENERAL SPECIFICATION : TOWING THE VEHICLE
Vehicle towing : Precautions to be taken
Piloted manual gearbox
Preliminary operations:
- Disconnect the battery negative terminal.
- Remove the air filter.
- Position a 22 mm flat spanner.
- Lift the gear engagement lever as far as possible (in the direction of
the arrow); use a screwdriver to hold it in this position.
- Turn the spanner until the axis of the gear engagement lever (A) is at
right angles to the axis (B).
- When this position is attained, position «N» is engaged.
Moving the vehicle.
IMPERATIVE : Never be towed with the ignition switched on.
Never attempt to push-start the vehicle (impossible with a piloted manual
gearbox).
B2CP3L8D

15
GENERAL
Lifting and supporting the vehicle Side liftingFront lifting
Front of the vehicle.
The authorised lifting points at the front of the vehicle are on the rear fixing bolts of
the subframe at «a».
For front lifting, take weight at the two lifting points at «a», using a crossbeam equipped
with blocks.
For front lifting from the side, take weight at the lifting point at «a».
ESSENTIAL : Never attempt to lift by the front
panel mountings.
Side lifting
Always ensure the jack is correctly positioned at the
lifting points.
Do not place the axle stands under the jack contact
lugs.
Lifting from the rear.
IMPERATIVE : Do not lift the vehicle by the rear.
Position of the axle stand.
B3CP07KC E2AP016C E2AP00GCE2AP018CE2AP017C
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE

16
GENERAL
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE
Lifting and supporting the vehicle (continued)
Lifting with the handle jack at the front
Lifting with the handle jack at the rear
Lifting on a two-column lift using the jack supports
Lift accessory with blocks on the jack supports
E2AP026C E2AP028D
E2AP025C E2AP027D
NOTE : The handle jack is specific to the vehicle, do not use
it for any other purposes.

17
GENERAL
CAPACITIES (in litres)
Draining method.
The oil capacities are defined according to the following methods.
1/ Vehicle on level surface (in high position, if equipped with hydropneumatic suspension).
2/ Engine warm (oil temperature 80°C).
3/ Draining of the oil sump + removal of the cartridge (duration of draining + dripping = 15 min).
4/ Refit plug + cartridge.
5/ Engine filling.
6/ Engine starting (allowing the cartridge to be filled).
7/ Engine stopped (stationary for 5 min).
ESSENTIAL : Systematically check the oil level using the oil dipstick.

18
GENERAL
1.1i 1.4i 1.6i 16V 1.4 HDi
Engine type HFX KFV NFU 8HX
Drain by gravity : engine with filter change 3 3.25 3.75
Between Min. and Max. 1.5 1.8 9 RPO 9844)
1.5 (RPO 9845 9)
MA5 5-speed gearbox 2
MA5 piloted 5-speed gearbox 2 ± 0.15
Braking circuit 0.7 Litre version with front calipers Ø 48 / rear drums
0.8 Litre version with front calipers Ø 54 / rear discs
Cooling system 7 5.6
Fuel tank capacity 40 45
CAPACITIES (in litres)
Petrol
C2
Diesel
ESSENTIAL : Systematically check the oil level using the oil dipstick.