CITROEN C4 2004 User manual

CITROËN C4
2004
CITROËN C4
Mechanics’ handbook 050 0019
2004
AC/QCAV/MTD
Mechanics’ handbook
 «The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior
written authorisation from the manufacturer is forbidden».
«The technical information contained in this document is intended for the exclusive use of the trained personnel
of the motor vehicle repair trade. In some instances, this information could concern the security and safety of
the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they
alone would assume full responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each
model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for
further information and to obtain any possible updates».
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VERY IMPORTANT
As the booklet is constantly re-edited, this one only covers vehicles for this
particular model year.
It is therefore necessary to order a new booklet each year and RETAIN THE
OLD ONES.
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PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of the CITROEN C4.
The handbook is divided into nine groups representing the main functions :
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES,
SUSPENSION, STEERING - BRAKES - ELECTRICAL - AIR CONDITIONING
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GENERAL
1
IDENTIFICATION OF THE VEHICLE
E1AP0EWD
A: Manufacturer’s name plate
A1: Front RH chassis member = All versions except
CITROEN C4 Coupé EW10J4S (right hand drive)
A2: LH centre pillar = CITROEN C4 coupé EW10J4S (right
hand drive)
B: Cold stamp
(cold stamp engraved on the bodywork).
C: AS/RP No. and RP paint code
(on the front pillar on driver’s side).
D: Tyre pressures and tyre type
(on the front pillar on driver’s side).
E: Serial number on bodywork.
F: Gearbox ident. reference - Factory serial no.
G: Engine legislation type - Factory serial no.
GENERAL
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2
GENERAL
IDENTIFICATION OF THE VEHICLE
Trim level Version
Level 1X
Level 2SX - VTR
Level 3VTR PACK - SX PACK
Level 4EXCLUSIVE - VTS
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GENERAL
3
Emission standard Euro 4
Type code LA KFUC LA NFUC LA NFUF LA RFNC LA RFKC
Engine type KFU NFU RFN RFK
Cubic capacity (cc) 1360 1587 1997
Fiscal rating (hp)
Gearbox type MAL/5 MA5/N BE4/5 AL4 BE4/5
Gearbox ident. plate 20 CP 42 20 CP 43 20 DM 81 (*) 20 TS 12 20 DM 71 20 DM 74 (*) 20 DM 68
IDENTIFICATION OF THE VEHICLE
ET TU EW
35 10
J4 JP4 J4 J4S
1.4i 16V 1.6i 16V 2.0i 16V
Level 1-2 Level 1-2-3 Level 3-4 Level 4
(*) = Version for outside Western Europe.
C4 Coupé petrol 3-door
AUTO.
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4
GENERAL
Emission standard Euro 4 Euro 3 Euro 4
Type code LA 9HXC LA 9HYB LA 9HZC LA RHRH
Engine type 9HX 9HY 9HZ RHR
Cubic capacity (cc) 1560 1997
Fiscal rating (hp)
Gearbox type BE4/5 ML6C
Gearbox ident. plate 20 DM 75 (1) 20 DM 76 (*) 20 DM 69 (1) 20 DM 69 (2) 20 MB 01 (2)
IDENTIFICATION OF THE VEHICLE
DV DW
610
ATED4 TED4 BTED4
1.6 16V HDi 2.0 16V HDi
Level 1-2-3 Level 1-2-3-4 Level 3-4
(*) = Version for outside Western Europe.
(1) = Without FAP (particle filter).
(2) = With FAP (particle filter).
C4 Coupé diesel 3-door
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GENERAL GENERAL
Emission standard Euro 4
Type code LC KFUC LC NFUC LC NFUF LC RFNC LC RFJF
Engine type KFU NFU RFN RFJ
Cubic capacity (cc) 1360 1587 1997
Fiscal rating (hp)
Gearbox type MAL/5 MA5/N BE4/5 AL4 BE4/5 AL4
Gearbox ident. plate 20 CP 42 20 CP 43 20 DM 81 (*) 20 TS 12 20 DM 71 20 DM 74 (*) 20 TS 11
IDENTIFICATION OF THE VEHICLE
ET TU EW
35 10
J4 JP4 J4 A
1.4i 16V 1.6i 16V 2.0i 16V
Level 1-2 Level 1-2-3-4 Level 2-3-4 Level 2-3-4
(*) = Version for outside Western Europe.
C4 petrol 5-door
AUTO. AUTO.
5
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6
GENERAL
Emission standard Euro 4 Euro 3 Euro 4
Type code LC 9HXC LC 9HYB LC 9HZC LC RHRH
Engine type 9HX 9HY 9HZ RHR
Cubic capacity (cc) 1560 1997
Fiscal rating (hp)
Gearbox type BE4/5R ML6C
Gearbox ident. plate 20 DM 75 (1) 20 DM 76 (*) 20 DM 69 (1) 20 DM 69 (2) 20 MB 01 (2)
IDENTIFICATION OF THE VEHICLE
DV DW
610
ATED4 TED4 BTED4
1.6 16V HDi 2.0 16V HDi
(*) = Version for outside Western Europe.
(1) = Without FAP (particle filter).
(2) = With FAP (particle filter).
C4 diesel 5-door
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7
GENERAL
E1AP09JC
IDENTIFICATION OF THE VEHICLE
The manufacturer’s plate carries the following information:
(a) Type approval number (*)
(b) Type serial number (VIN)
(c) Gross vehicle weight (*)
(d) Gross vehicle weight (*)
(e) Maximum weight on front axle (*)
(f) Maximum weight on rear axle (*)
(g) Manufacturer identification
(*) = according to marketing country.
Manufacturer’s plate
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8
GENERAL
IF Fiscal incentives
Variants (5) T Entreprise capable of conversion
PPiloted gearbox
IDENTIFICATION OF THE VEHICLE
Structure
(1) (2) (3) (4) / (5)
Family (1) L CITROËN C4
Body shape (2) A3-door saloon
C5-door saloons
KFU 1360 ET3J4
NFU 1587 TU5JP4
RFN EW10J4
RFJ 1997 EW10A
Engine (3) RFK EW10J4S
9HX DV6ATED4 without FAP
9HY 1560 DV6TED4 without FAP
9HZ DV6TED4 with FAP
RHR 1997 DW10BTED4 with FAP
B5-speed E3
Cgearbox E4
E4-speed E3
Fgearbox E4
G6-speed E3
Hgearbox E4
Version
(Gearbox
and emission
standard)
(4)
Example : LC KFUC/IF
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9
GENERAL
GENERAL SPECIFICATION: DIMENSIONS
E1AP0EXD
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10
GENERAL
GENERAL SPECIFICATION: DIMENSIONS
* = Vehicle in running order (vehicle empty, levels topped up).
Exterior dimensions (mm)
Vehicles 3-door saloons 5-door saloons
Wheelbase A 2608
Length overall B 4273 4260
Front overhang C 730 717
Rear overhang D 935
Rear track at ground level E 1510
Front track at ground level F 1505
Width overall G 1769 1773
Height overall * H 1456 à 1471 (depending on tyres)
Hieght with roof bars
Interior dimensions and volumes (mm)
(*) = Boot floor with adjustable configuration.
Vehicles 3-door saloons 5-door saloons
Elbow width, front 1440
Elbow width, rear 1420
Height of boot below parcel shelf (between boot carpet and parcel shelf) 492 513
Minimum floor width 1040
Volume of boot below parcel shelf (dm3)385 390
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GENERAL
(*) Maximum nose weight = Vertical load at the towbar.
GENERAL SPECIFICATION: WEIGHTS
Petrol 3-door Diesel 3-door
1.4i 16V 1.6i 16V 2.0i 16V 1.6 16V HDi 2.0 16V
HDi
Engine type KFU NFU RFN RFK 9HX 9HY 9HZ RHR
Gearbox type MA/5 AL4 BE4/5 ML6C
Payload 520 532 520 456 431 520 521 520 456
Weight empty in running order 1181 1200 1278 1279 1337 1255 1269 1279 1379
Gross Vehicle weight 1701 1720 1798 1735 1768 1775 1790 1799 1835
Gross Train weight 2901 2920 2998 3035 2868 3075 3090 3099 3335
Max. trailer weight without brakes 628 637 628 677 686 665 672 677 727
Max. trailer weight with brakes
Incline 12% 1200 1300 1100
Incline 10% 1500
Incline 8% 1500 1400 1500 1800
Maximum nose weight (*) 63 61 63 65 57 66 73
Maximum weight on roof bars (*) 75
1300 1500
1200 1300
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12
GENERAL
(*) Maximum nose weight = Vertical load at the towbar.
GENERAL SPECIFICATION: WEIGHTS
Petrol 5-door Diesel 5-door
1.4i 16V 1.6i 16V 2.0i 16V 1.6 16V HDi 2.0 16V
HDi
Engine type KFU NFU RFN RFJ 9HX 9HY 9HZ RHR
Gearbox type MA/5 AL4 BE4/5 AL4 BE4/5 ML6C
Payload 520 532 520 530 520 468
Weight empty in running order 1182 1200 1274 1262 1292 1257 1270 1280 1381
Gross Vehicle weight 1702 1732 1794 1782 1812 1777 1800 1849
Gross Train weight 2902 2932 2994 3082 3112 3077 3110 3349
Max. trailer weight without brakes 628 637 674 668 683 666 672 677 728
Max. trailer weight with brakes
Incline 12% 1200 1300 1500
Incline 10%
Incline 8% 1500 1400 1500 1300 1900
Maximum nose weight (*) 63 61 62 66 73
Maximum weight on roof bars (*) 75
1300 1500
1200
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13
GENERAL
OPERATIONS TO BE CARRIED OUT AFTER A REPAIR
IMPERATIVE: All these operations are to be performed following a reconnection of the battery.
Antiscanning function.
It is necessary to wait 1 minute after the battery has been disconnected in order to be able to start the vehicle.
Electric windows.
It may be necessary to re-initialise the sequential and anti-pinch functions.
NOTE: If the window is open at the time the battery is reconnected, action the window switch several times to close it, then re-initialise.
Open the window fully.
Action and release the window switch until the window is completely closed.
NOTE: This operation has to be carried out on each electric window.
Multifunction screen.
It is necessary to adjust the date, time and outside temperature.
Reconfigure the personalisation menu of the multifunction screen.
Radio.
Reprogramme the radio stations.
Telematic control unit (RT3 radiotelephone).
Reprogramme the radio stations.
Navigation.
Warning: the vehicle has to be out in the open (when you switch on the ignition, the navigation ECU searches for satellites).
Reprogramme the customer parameters.
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14
GENERAL
GENERAL SPECIFICATION: TOWING THE VEHICLE
Vehicle towing: Precautions to be taken
Manual gearbox AL4 automatic gearbox
ESSENTIAL: Never tow the vehicles with wheels hanging
(towing by the wheels).
ESSENTIAL: Never tow the vehicles with wheels hanging
(towing by the wheels).
AL4 autoactive gearbox.
Towing.
If it not possible to lift the front of the vehicle:
- It is imperative to place the selection lever in position «N».
- Do not add any oil.
- Do not exceed a speed of 50 km/h (30 mph) over a distance of 50 km
(30 miles).
Driving.
- Never drive with the ignition switched off.
- Never push the vehicle to try to start it.
NOTE: The automatic gearbox is only lubricated when the engine is
running.
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GENERAL
GENERAL SPECIFICATION: TOWING THE VEHICLE
WARNING: When the engine is not running, steering and braking
are no longer power-assisted.
Towing eye.
(1) Towing eye.
The towing eye is stowed in the jack protection box in the spare
wheel.
Towing.
Vehicles with manual and automatic gearboxes.
IMPERATIVE: Never tow the vehicles with wheels hanging
(towing by the wheels).
Towing.
If it not possible to lift the front of the vehicle:
- It is imperative to place the selection lever in position «N».
- Do not add any oil.
- Do not exceed a speed of 50 km/h (30 mph) over a distance of
50 km (30 miles).
Driving.
- Never drive with the ignition switched off.
- Never push the vehicle to try to start it.
NOTE: The automatic gearbox is only lubricated when the engine is
running.
E2AP021D
E2AP02EC
E2AP01JC
Front towing
Rear towing
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16
GENERAL
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE
Front of the vehicle.
The authorised lifting points at the front of the vehicle are on the rear fixing bolts of the
subframe at «a».
For front lifting, take weight at the two lifting points at «a», using a crossbeam equipped
with blocks.
For front lifting from the side, take weight at the lifting point at «a».
ESSENTIAL: Never attempt to lift by the front panel mountings.
Side lifting.
Always ensure the jack is correctly positioned
at the lifting points.
Do not place the axle stands under the jack
contact lugs.
Positioning of the axle stand.
E2AP016C
E2AP00GC
E2AP017C
Side lifting
Front lifting
C4AP1GWC
Lifting and supporting the vehicle
E2AP018C
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GENERAL
GENERAL SPECIFICATION: LIFTING AND SUPPORTING THE VEHICLE
Lifting and supporting the vehicle (continued)
E2AP02HD
Side lifting crossmember (-).0010
Positioning of the crossmember.
Take weight on the sill rebate with the crossmember as close as possible to the mating edge.
Position the axle stand at the point provided for lifting the vehicle with the jack.
NOTE: To have 2 wheels hanging, repeat the operation on the other side.
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