Clam 100XT THERMAL User manual

SPECIFICATIONS
▪Part Number: 116609
▪Set Up Size: L 109 x W 42 x H 80
▪Packed Size: L 56 x W 42 x H 27 folded seats
▪Weight: 82 lbs.
▪Fishable Area: 14 sq.ft
▪Instructions: 106984
Please contact customer service directly at the E-mail or phone number listed below for any
quality issues. ONCE USED THIS PRODUCT CANNOT BE RETURNED TO STORE.
** Warranty cannot be honored without an original, dated receipt **
** REGISTER YOUR PURCHASE ONLINE AT CLAMOUTDOORS.COM **
IMPORTANT-PLEASE READ:
This product is warranted to the original retail purchaser (from an authorized dealer) and is non-transferable.
Clam Outdoors has a three year manufacturer’s defect warranty from the date of original purchase. Warranty
does not cover cracked or worn bases (if runner kits have not been installed as recommended), cracked
windows, tent tears or cuts, or broken or bent hoops due to high wind weather conditions or unattended use.
Defective parts will be replaced or repaired (at the manufacturer’s option) if found to be defective within three
years from the date of original purchase. Warranty will be void if product has been subject to neglect, misuse,
improper installation, misapplication, alteration, accident including but not limited to improper maintenance, or
use of unauthorized parts or attachments. Please read the entire owner’s manual to ensure proper installation,
use, storage and care of your Clam Shelter.
To submit a warranty claim request, please use one of the following methods:
▪ https://clamoutdoors.com/pages/warranty-form
▪ Email: [e-mail]
In your request, please include your full name, address, phone number, a copy of your receipt, a brief description
of the problem, and pictures to clearly show the area(s) of concern. Our Warranty Department will review your
request, and a Clam representative will contact you regarding your claim status. All returns must be shipped to
us postage pre-prepaid.
It is expressly understood that Clam Outdoors Inc., liability for its products, whether due to breach of
warranty, negligence, strict liability, or otherwise, is limited to the repair of the product as stated above. Clam is
not liable for any injury, loss, damage, or expense, whether direct or consequential, including but not limited to loss
of use, income, profit, or damage to material arising in connection with the sale, installation, use of, inability to
use, or the repair or replacement of Clam products. Clam reserves the right to make alterations or
modifications in its products at any time, which in its opinion, may improve the performance and efficiency of
the product. Clam shall not be obligated to make such alterations or modifications to products already in service
Clam contact information
Customer Service Hrs: 9am to 4pm, Monday –Friday Central Standard Time
Clam Outdoors
Attn: Customer Service
12135 Brockton Lane
Rogers, MN 55369
Phone: [phone]
MODEL 16609
WARRANTY INFORMATION
LIMITATION OF LIABILITY
CLAMOUTDOORS.COM

QTY.
PART NO.
DESCRIPTION
1
105039
BASE, X100 TRAP SHELTER
3
106919
HOOP, X100 XT
1
106920
HOOP, EXTENSION, X100 XT
1
106797
TENT, X100 THERMAL XT
1
105449
EXTRUSION, U-CHANNEL
1
101840
ASSY, REAR SPRDR POLE
1
106509
TUBE, SEAT RAIL SUPPORT, 38.03
1
102759
ASSY, DELUXE SEAT
1
106167
SEAT COVER, TRAP SHELTERS, BOTTOM
1
106166
SEAT COVER, TRAP SHELTERS, BACK
1
101095
ROPE, 3/8 DIA X 9 FT TOW
1
101466
HAMMOCK, ACCESSORY (PACKAGED WITH TENT)
1
106984
INSTRUCTIONS, X100 THERMAL XT
1
106926
INNERPACK, X100 XT (INCLUDES THE FOLLOWING)
2
101652
TUBE, 20.00 SEAT RAIL
2
106784
ASSY, CONNECTOR, HINGE CLAMP, 1.25 DIA TUBE
2
106922
ASSY, HOOP EXTENSION, HINGED, 35.00 LG
6
106508
CAP, TUBE, INSERT, RND
2
103605
ASSY, LARGE COLLAR
2
101146
CHANNEL, 8.78 ALUM EXT
1
103788
ASSY, RETAINER BRACKET
2
101048
BLOCK, SLIDE
4
101429
PLUG, 1.16 DIA TUBE
8
106507
SPACER, HOOP MOUNT
2
106506
PLATE, MOUNT, SWIVEL
2
104674
BLOCK, SLIDE
2
102083
BRKT, THRML-X HANGER
2
106505
BRACKET, FRONT
2
101430
CAP, TUBE 1 X 2 - 1/8 WALL
1
101420
BRKT, FRONT RETAINER
1
105478
SWIVEL, SEAT
1
106925
KIT, HRDWR, X100 XT (INCLUDES THE FOLLOWING)
24
106284
NUT, 1/4-20, FLANGE, NYLOCK
22
101938
SCREW, #8 X 0.50 PPH TYPE AB BZ
15
106286
SCREW, 1/4-20 X 0.75, BTN, HEX DRIVE
7
106456
SCREW, 1/ 4-20 X 1.75, BTN, HEX DRIVE
8
101082
NUT, 1/4-20 THIN NYLOCK YZ
5
101147
SCREW, #10 x 1.00 PPHTCHL YZ
3
106331
SCREW, 1/4-20 X 2.50, PT, BTN, HEX DRIVE
7
106510
SCREW, 1/4-20 x 1.812, BTN, HEX DRIVE
2
103835
WASHER, PLASTIC LARGE
5
101470
SCREW, 1/4-20 X 0.50 SER HXFLGHD GR5 YZ
1
106294
ALLEN WRENCH, 5/32 HEX DRIVE, L-SHAPE, 1/4 THREADS
PARTS LIST
THERE ARE EXTRA FASTENERS INCLUDED WITH THE HARDWARE KIT 106925

HARDWARE FASTENERS REFERENCE

STEP-1
1.INSTALL FRONT BRACKETS TO BOTH SIDES WITH FASTENERS AS SHOWN AND
SECURELY TIGHTEN.
*USING A DROP OF OIL ON ALL NUTS WILL EASE THE
ASSEMBLY PROCESS.
*IT IS BEST TO USE THE AID OF ANOTHER PERSON DURING
ASSEMBLY.
Visit Clam’s website (www.clamoutdoors.com) and or our YouTube
channel (Clam Outdoors) for shelter build how to videos
INSTALL ANY RUNNER KIT OPTIONS BEFORE ASSEMBLING
SHELTER. REFER TO RUNNER KIT INSTRUCTIONS
1.INSTALL BRACKETS TO BOTH SIDES WITH FASTENERS AS SHOWN AND SECURELY
TIGHTEN.
STEP-2

STEP-3
1 INSTALL SEAT RAIL SUPPORT TO BRACKETS WITH FASTENERS AS SHOWN.
TO BOTH SIDES AND SECURELY TIGHTEN.
INSTALL CAP AND ALIGN SLOT
WITH BOLT HOLE IN TUBE.

1. INSTALL P0LE CAPS INTO ALL HOOP POLES AS SHOWN.
ALIGN HOLES
DO NOT CUT ANY OF YOUR POLES
STEP-4

STEP-5
1. LAYOUT POLES TOGETHER ON FLOOR AND ASSEMBLE TO SWIVEL PLATES WITH
FASTENERS AS SHOWN
SLIDE CLIP ONTO POLE AND SNAP INTO THE TWO HOLES
LOCATED ON THE HOOP BEFORE ADDING FASTENERS.
INTO
DO NOT USE NUT
WITH THIS SCREW.
POLES SHOULD MOVE
EASILY, DO NOT OVERTIGHTEN
2. SCREW IN THE PROPER SCREWS INTO PLATE DO NOT OVERTIGHTEN.
3. WHILE HOLDING THE SCREW IN PLACE START TO THREAD THE NYLOCK NUT ONTO
THE SCREW AND TIGHTEN BY HAND UNTIL RESISTANCE IS FELT. THEN USING 7/16 SOCKET
OR WRENCH CONTINUE TO TIGHTEN NUT UNTIL IT IS EVEN WITH END OF SCREW. DO NOT
OVERTIGHTEN.

1. LAY ASSEMBLED HOOP POLES ON TOP OF BASE AND ATTACH BOTH SIDES AS
SHOWN.
1. FASTEN NUT TO SCREW WHILE
HOLDING SCREW IN PLACE SO
THAT IT DOES NOT ROTATE
NEED TO HAVE A SPACE BETWEEN
BRACKET AND NUTS.
POLES AND PLATES SHOULD MOVE
EASILY, DO NOT OVERTIGHTEN
STEP-6

STEP-7
1. INSTALL TWO COLLARS TO SHORTEST HOOP POLE AS SHOWN
ALIGN COLLAR WITH
THE HOLES IN HOOP
AS SHOWN
1. ATTACH THE HINGED EXTENSION POLES TO CLIP WITH SUPPLIED FASTENERS AS
SHOWN TO BOTH SIDES.
POLE MUST ROTATE FREELY
AFTER TIGHTENING FASTENERS.
SLOT MUST FACE
INWARD
STEP-8
COLLAR TAB IS PLACED
INSIDE OF TUBE

STEP-9
INSTALL ROPE
AND TIE OFF ENDS
INSIDE OF BASE.
COMPLETED HOOP POLE ASSEMBLY AT THIS POINT SHOULD MOVE
FREELY AND LOOK LIKE THE FOLLOWING PICTURE.
DO NOT INSTALL FRONT
HOOP POLE AT THIS TIME
1. SLIDE HOOP POLES INTO
PLACE AS SHOWN.

STEP-10
1. ROTATE SWIVEL AND ASSEMBLE SEAT COMPONENTS WITH FASTENERS AS SHOWN
AND SECURELY TIGHTEN.
2. ASSEMBLE THE BLOCK WITH FASTENERS AS SHOWN AND SECURELY TIGHTEN.
ROTATE SWIVEL 45 DEGREES
TO ASSEMBLY COMPONENTS
SAME BLOCK STYLE
MUST BE ALIGNED TO
EACH OTHER

3. ATTACH SWIVEL ASSEMBLY TO BOTTOM OF SEAT WITH FASTENERS AS SHOWN AND
SECURELY TIGHTEN.
4. ASSEMBLE THE 20” SEAT RAIL TO FRONT BRACKET WITH COMPONETS, HAMMOCK
AND FASTENERS AS SHOWN AND SECURELY TIGHTEN.
THE FABRIC
HAMMOCK IS
PACKAGED
WITH THE TENT

5. SLIDE THE SEAT RAIL THRU THE SEAT BLOCKS AS SHOWN WHILE LIFTING HAMMOCK
OVER SEAT BLOCKS.
6. ASSEMBLE THE REAR BRACKET WITH COMPONETS AND FASTENERS AS SHOWN AND
SECURELY TIGHTEN.

1. DRAPE THE TENT OVER THE HOOP POLES. ATTACH THE TENT TO THE POLES ON THE
INSIDE WITH THE VELCRO STRAPS.
2. SLIDE THE REMAINING HOOP POLE THROUGH THE SLEEVE IN THE FRONT OF THE
TENT.
3. ATTACH THE LAST HOOP POLE TO THE FRONT BRACKET AS SHOWN, DO NOT
TIGHTEN MUST MOVE FREELY
STEP-11
USE LATCH TO SECURE SEAT
ASSEMBLY
STEP-12
SLIDE HOOP POLE THRU SLEEVE
IN FRONT OF TENT
DO NOT OVERTIGHTEN POLES MUST
MOVE FREELY ONCE INSTALLED

HEAT THE MOLDING (102814) WITH A BLOW DRYER, HEAT GUN OR SOAK IN HOT WATER MAKING ITPLIABLE.
STEP-13
8”
Approx.
BOTH
SIDES
TIPS
•For best results, set tent in a warm environment
•Use of a cordless drill is advised for installing U-channel screws
•Before installing tent, place a heavy weight in the center of the base to ensure proper tent installation
•Do not leave spreader poles attached while installing tent. Only use them for placing tent over the shelter’s
frame during the assembly process
1) After connecting the Velcro tent loops to the frame, pull tent material over the back of the base and
temporarily attach using clamps.
2) Walk around the shelter to verify the tent is fitted to the frame properly and adjust as needed before
continuing.
3) To properly set the tent, pull down on the rear corners of the tent to adjust the front hoop pole position.
When set correctly, the front hoop pole should touch the floor and the tent material should have some
slack. Once satisfied with how the tent is sitting, re-clamp rear corners to maintain proper position of the
tent.
4) Before installing U-Channel, PN 102814, place in hot water for a minimum of two minutes or until molding
is pliable.
5) Find rear midpoint of the shelter and center of U-Channel. Press the middle of the molding over tent
material and base lip (see Detail “A”). Insert one #6 phillips screw into the center of the U-Channel
molding. Next, press the molding in around the base and cut 8” from the rear of the pole mounting bracket
(see Detail “B”).
6) Install remaining screws through U-Channel until it is fully secured to the base and is holding the tent tight
to the tub.
THE FRONT HOOP POLE SHOULD
TOUCH THE FLOOR WHEN THE TENT IS
SET CORRECTLY WITH SOME SLACK IN
THE FRONT PART OF THE TENT
DETAIL-B
DETAIL-A
Visit Clam’s website (www.clamoutdoors.com) and or our YouTube channel (ClamOutdoors) for shelter build how to videos
REMOVE HOOP
SUPPORTS WHILE
INSTALLING CHANNEL

TIPS FOR USE
Folding and transporting your Clam Ice Fishing shelter is easy:
▪Unsnap the spreader poles and lay them in the bottom of the base.
▪
Push the Rapid Pole Slide push buttons and retract each hoop, starting with the rear hoop and
working towards the front. Rotate all retracted hoops to the resting position. Tuck the tent into the
base and between the hoops so that no material is left hanging on the ground for transport.
▪
Cover with the Travel Cover to help prolong the life of the unit.
▪
We recommend the optional Runner Kit be mounted to the base of your shelter
(NOTE: Pulling behind an ATV or snowmobile may result in premature wear of the base).
▪
In windy conditions it is advised to secure your shelter to the ice using Clam’s Ice Anchor Kit
(PN
108064) and Ice Anchor Installation Tool (PN 108348).
Make sure your Ice Shelter is completely dried out after each use. Store your Ice Shelter in a cool,
dry place. Keep away from rodents.
Q: What is the proper way to set up and take down my Fish Trap?
Set-Up:
• Face the seats. Grab the floor hoop pole and pull on it until you feel and hear the RPSX collar
pins engaging in the fully open position. Grab the next hoop and do the same until all the
hoops are fully open. When finished, you should be inside the shelter.
• Install the roof spreaders, then front spreader, and finally the rear spreader. (Spreader count
varies with shelter style/configuration –some smaller shelters use only a rear spreader).
Take-Down:
• Remove all spreaders - snug the tension knobs after compacting so they don’t vibrate out during
transit.
• From inside the shelter, start with the rear wall hoop. Compress both collars and retract
hoop, then the same with next inward hoop, etc. Continueuntil all upright hoops are
collapsed.
• Step out of the shelter, disengage the porch hoop collars and swing the porch hoop onto the
previouslyretracted hoops. Make sure the tent does not catch on the mount brackets while
collapsing the porch hoop.
• Go around the shelter and tuck the tent material in between the rested hoops the best you
can to keep the tent material from dragging during transit –a travel cover works great to
help hold everything together.
***Note: Make sure tent material is clear of the canopy brackets to minimize rubbing or possible
tearing.

SAFETY INSTRUCTIONS
Please fully understand and follow all safety
instructions as outlined. Failure to do so
could result in severe injury or death.
▪
DO NOT USE OPEN FLAME HEATERS IN YOUR ICE SHELTER. INJURY OR DEATH MAY
RESULT FROM FIRE IF TENT FABRIC IS EXPOSED TO OPEN FLAME. THE TENT IS NOT
FIREPROOF, BUT THE FABRIC IS TREATED WITH A FIRE RETARDANT THAT MEETS
CPAI-84 SPECIFICATIONS. APPLICATION OF ANY FOREIGN SUBSTANCE MAY RENDER
THE FLAME RETARDANT PROPERTIES INEFFECTIVE. TENT FABRIC WILL MELT WHEN
CONTACT IS MADE WITH HOT SURFACES (I.E., HEATERS).
▪
DEATH FROM ASPHYXIATION MAY RESULT FROM USE OF OXYGEN DEPLETING
HEATERS. OPEN ALL VENTS FOR FRESH AIR VENTILATION.
▪
NEVER LEAVE SHELTER UNATTENDED WHEN SET UP.
▪
DUE TO THE INCREASE IN TRAFFIC (SNOWMOBILES, AUTOS, ETC.) ON AREA LAKES,
ICE FISHING CAN BE HAZARDOUS AT NIGHT. IF YOU CHOOSE TO FISH AT NIGHT OR
IN POOR VISIBILITY CONDITIONS, BE SURE TO TAKE PRECAUTIONS WITH LIGHTS OR
REFLECTORS TO SHOW DRIVERS YOUR WHEREABOUTS. NIGHTTIME: EXTERIOR
REFLECTORS MUST BE VISIBLE TO REDUCE RISK OF COLLISIONS.

Fish Trap FAQ’s
Q: Should I install a runner kit/hyfax to the base of my shelter?
A: The warranty on our shelters does not cover cracked or worn bases if a runner kit has not been
installed. Additionally, bases will wear much quicker without a runner kit installed.
Q: The zipper on my shelter freezes up and/or sticks. Is there anything I can use to help prevent
this from happening?
A: There are lubricants available that can work well, including various silicone sprays, ChapStick and other
zipper lubricant sticks and brushes.
Q: The sliding seat poles, frame poles, or spreader poles of my shelter are sticking. Is there
anything to put on these poles to help them slide better?
A: Silicone spray lubricants can help prevent poles from sticking. When poles slide against each other
sometimes burrs are created. If this happens separate the affected poles and use a fine file or sandpaper
to deburr the pole(s) and then apply a thin coat of lubricant before rejoining the poles.
Q: Do you have a replacement tent, base, poles, quick connects or other parts for my Fish Trap?
A: Retailers typically don’t carry replacement parts, but we have replacement parts available for purchase
direct at www.clamoutdoors.com. We are limited on parts for older model shelters.
Q: The poles to my Fish Trap have bent out of place. Should I try to bend them back?
A: It might be possible to bend the poles back into their proper place. If your bent pole is not creased lay it
on a flat surface and bend it back into shape. Replacement poles can be ordered online from our website if
needed.
Q: Should I put screws through the U-channel molding and tent of my shelter?
A: Putting screws through the U-channel will help to securely fasten the tent of your shelter to the base.
This is a necessary step for proper installation and failure to do so will void the warranty.
Q: I am trying to attach the U-channel molding to my shelter, but am having difficulty getting it
started, as it seems too stiff and will not stay attached to the edge of the sled. What can be done to
help?
A: It is difficult to attach the U-channel in cold conditions. Assembly of the shelter should be done indoors
with the U-channel warmed in a bucket of hot water for several minutes so it’s more pliable.
Q: I can see pinholes of light through the fabric of my tent. Is my shelter waterproof and will my
fish house leak?
A: Pinholes may be seen along seams or where the tent fabric is bonded to the thermal material on an
insulated shelter. In either case, this has no effect on the function of the fabric or performance of the unit.
While the fabric of the tent is water resistant it is not waterproof, so some water from rain or melting snow
may come through your tent. A waterproofing spray such as Kiwi Camp Dry can be applied to the tent
fabric to make the shelter more water repellent.
FREQUENTLY ASK QUESTIONS

Q: There are cracks on the inside finish of the fabric of my shelter. Is this normal? Can anything be
done to fix this?
A: It is normal for some of the dark colored coating to come off the inside of the tent, particularity on a non-
thermal tent. Over time, as you set up and take down the shelter, the dark coating can begin to flake off,
especially along the folds in the fabric when the shelter is collapsed. This does not affect the function of
the fabric. If you feel that too much light is now entering your shelter in the places where some of the
coating has come off, you may wish to apply a new layer of rubberized coating. A thin layer of Loctite Color
Guard (black), found online or at home improvement stores, works well.
Q: Would it be best to completely dry out my shelter after every time it gets used?
A: It is recommended your tent be dried out completely after each use. If it is not dried out, moisture may
cause some damage to the shelter. This is especially important if the shelter is being stored for a long
period of time.
Q: What will help keep mice or rodents from eating the tent of my Fish Trap?
A: We recommend keeping your tent in a sealed plastic tote with laundry dryer sheets or moth balls. If the
shelter is stored in a barn or shed, take the tent off and store it in a more rodent-free environment.
Q: How do I wash the tent of my ice fishing shelter?
A: We recommend using a mild bleach and water solution (1 part bleach to 10 parts water), or a mild soap
detergent and water solution to help get rid of mildew and odor in your tent. Be sure to dry the tent
thoroughly. We do not recommend using a washing machine to clean the tent as it may causedamage.
Q: Will using a heater help to eliminate or reduce water vapor and condensation in my shelter?
A: No. A byproduct of burning propane is water. A bigger heater will produce more water vapor. Also, the
colder the temperature outside the more condensation there will be inside the unit.
Q: Are patch kits available and how do I apply them to my shelter?
A: Yes, patch kits are available for purchase on our website. When applying a patch, it works best to spray
adhesive (we recommend using 3M #77 or 3M #90 spray adhesive) on to both surfaces - the part of the
tent where the patch is going to be applied and the patch itself. Wait until the adhesive begins to dry and
becomes tacky, then place the patch on the tent. Make sure to apply the patch evenly and smoothly since
wrinkles or uneven areas will be very difficult to correct once the two surfaces with the adhesive come into
contact with each other.
Q : Do you ship outside of the United States?
A:WecanshiptoCanada,butnotethatallpricesonourwebsitearelistedinUSdollars.Canadianorderswill
includethecostoftheitemplusshipping,taxes&duties.