Clarke Hunter 54 Instruction Manual

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OPERATION & MAINTENANCE
INSTRUCTIONS ©
HUNTER 54
AIR COMPRESSOR
0311
HUNTER 54
AIR COMPRESSOR

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Thank you for purchasing this air compressor which is fitted with a 50 litre air
reservoir.
Please read this leaflet thoroughly and carefully follow all instructions. In doing
so you will ensure the safety of yourself and that of others around you, and you
can look forward to the compressor giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months
from the date of purchase. Please keep your receipt as proof of purchase. This
guarantee is invalid if the product is found to have been abused or tampered
with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned without prior permission. This guarantee does not effect your statutory
rights.
CONTENTS PAGE
SafetyPrecautions ........................................................................... 3
Warning Symbols ............................................................................. 8
Electrical Connections...................................................................... 9
Parts Identification............................................................................ 10
Assembly.......................................................................................... 11
Preparation for use........................................................................... 13
Operating Instructions ...................................................................... 14
RoutineMaintenance ....................................................................... 17
Troubleshooting ............................................................................... 19
Specifications ................................................................................... 20
Parts Diagram .................................................................................. 21
Parts List .......................................................................................... 22
Declaration of Conformity................................................................. 23

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WARNING!
As with all machinery, there are certain hazards involved with their operation
and use. Exercising respect and caution will considerably lessen the risk of
personal injury. However, if normal safety precautions are overlooked, or
ignored, personal injury to the operator, or damage to property may result. It
is in your own interest to read and pay attention to the following rules:
WARNING!
When using the air compressor, you should follow basic safety precautions
including the following to reduce the risk of personal injury. Make sure that
you have read all of the instructions before using the air compressor. Keep
this booklet with the compressor for future reference by the operator. Persons
who have not read this booklet should not use the air compressor.
WARNING!
Compressed air can be dangerous. Death or serious injury could result from
improper or unsafe use of this compressor. To avoid these risks, use your
common sense and follow these basic safety instructions. Compressed air
should never be inhaled as it may contain toxic vapours or solid particles.
Always work in good ventilation, especially when spraying paints or other
toxic substances and always use a suitable face mask. Do not spray near
sources of possible ignition.
WARNING!
Attachments, hoses and accessories must meet or exceed the maximum
pressure rating of this compressor.
If low pressure parts are used, the air pressure could cause them to explode
or fly apart, resulting in serious injury. Always take great care when releasing
the pressure and connecting/disconnecting tools.
WARNING!
This compressor must be connected to a power socket that is safeguarded
by a suitable circuit breaker or fuse.
SAFETY PRECAUTIONS

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TRAINING: Before use, you should be familiar with the instructions in this
booklet. In particular, you should pay attention to the procedure for stopping
the compressor in an emergency.
OPERATE THE AIR COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the
mains supply voltage is the same as the voltage shown on the rating plate.
PROTECT YOUR SELF AGAINST ELECTRIC SHOCK: Never operate the air
compressor in wet or damp locations.
DRESS PROPERLY: Loose clothing or jewellery may be caught in moving parts.
Always tie long hair back.
ALWAYS USE EYE PROTECTION: When operating the compressor, always use eye
protection, that protects both from the front and from the side.
PROTECT YOUR HEARING: Ear protection should be worn when operating this
compressor.
KEEP THE WORK AREA CLEAN: Clear the work area of all unnecessary tools,
debris and furniture.
KEEP VISITORS/CHILDREN AWAY: Do not allow visitors/children to handle the air
compressor or attachments and ensure that all people in the work area are
suitably dressed.
DO NOT ABUSE THE CABLE: Never pull on the cable when removing the plug
from the mains socket.
BREATHING QUALITY AIR: This compressor should not be used to supply
breathing quality air.
DO NOT ABUSE THE COMPRESSOR: Do not stand or place heavy objects on the
compressor.
SAFETY VALVE: Never remove or adjust the safety valve. Keep the safety valve
free from paint and dirt.
EXTENSION LEAD: Only use extension leads that are suitable for the work
environment. Extension leads must have an earth connection. Inspect the
extension lead regularly and replace if damaged.
SAFETY PRECAUTIONS

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AVOID UNINTENTIONAL STARTING: When connecting to the mains, make sure
the red button on top of the air compressor is in the off position.
MOVING THE COMPRESSOR: Always move the compressor using the
appropriate grips or handles.
ADEQUATE VENTILATION: The compressor should only be used in areas with
adequate ventilation and should not be exposed to heat, or used near
inflammable substances.
NEVER USE A DEFECTIVE AIR COMPRESSOR: If the compressor operates
unusually or makes strange noises, switch off immediately and purge the air
tank. Have the air compressor repaired by an authorised service centre.
NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air
compressor produces sparks during operation.
ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE: This
compressor should only be used at a temperature of between 0OC and 25OC.
NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all
guards or safety features in place and in proper working order.
HANDLE THE AIR COMPRESSOR CAREFULLY: Operate the air compressor
according to the instructions contained within this instruction booklet. Children
or individuals unfamiliar with its operation should never operate this air
compressor.
DO NOT TOUCH HOT SURFACES: During operation, the motor, connections,
compressor body, cylinder head and tubes may get hot..
DISCONNECT THE AIR COMPRESSOR: Always disconnect the air compressor
from the mains power supply and decompress before performing
maintenance, changing any parts and when not in use.
DO NOT DIRECT THE AIR STREAM AT THE BODY: Do not direct the air stream at
people or animals. Compressed air can cause soft tissue damage and propel
dirt and other particles at high speed.
ONLY USE PARTS AND ACCESSORIES RECOMMENDED IN THIS MANUAL: The use
of unauthorised accessories or attachments is not permitted.
SAFETY PRECAUTIONS

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DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:
Items such as children’s toys or footballs can explode if over-inflated.
ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses with a
rated pressure of 8 bar, or more should be used. Never attempt to repair faulty
hoses.
AVOID KINKING OR TRAPPING THE AIR HOSE: Always replace faulty hoses -
never attempt a repair if a leak is detected.
STAY ALERT: Watch what you are doing, use common sense, and do not
operate the air compressor when you are tired. The air compressor should not
be used if you are under the influence of alcohol, drugs or any medication
that makes you drowsy.
KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE: Check the screws and
covers periodically.
STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor
should be stored in a secure, dry place out of the reach of children.
KEEP THE AIR VENTS CLEAR: Keep the air vents clear and free from dust, wipe
regularly to maintain an adequate supply of clean air to the air compressor.
DO NOT CLEANING SOLVENTS: Do not use solvents or thinners such as petrol,
benzene, carbon tetrachloride or alcohol to clean the air compressor.
DO NOT MODIFY THE AIR COMPRESSOR: Do not attempt to modify the air
compressor, tank, fittings or attachments in any way. Doing so will invalidate
the guarantee and could result in personal injury.
DO NOT MODIFY THE TANK: Do not modify the tank or operate at pressures or
temperatures outside the limits stated in this booklet.
DRAIN TANK: Drain the tank after each use.
CLEANING THE COMPRESSOR: Keep the external surfaces of the tank clean.
Avoid impact damage and do not allow the tank to come into contact with
abrasive or corrosive materials.
SAFETY PRECAUTIONS

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USING THE COMPRESSOR FOR PAINTING:
• Do not work in enclosed areas or near naked flames.
• Make sure that the area in which you are working has good ventilation.
• Protect your nose and mouth with a suitable face mask.
• Always check the safety data sheets for substances being sprayed &
ensure manufacturers instructions are followed.
MOTOR HOUSING: Do not insert your fingers or other objects inside the motor
housing to avoid physical damage or damage to the compressor.
SAFETY PRECAUTIONS

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WARNING SYMBOLS
READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE
POSITIONING, OPERATING OR ADJUSTING THE
COMPRESSOR.
Risk of electric shock. The compressor must be disconnected
from the mains supply before removing any covers. Do not
use in a damp environment.
Risk of accidental start-up. The compressor could start
automatically in the event of a power cut and subsequent
reset. Do not carry the compressor while it is connected to the
power source, or when the tank is filled with compressed air.
This compressor contains surfaces which may reach a high
temperature during operation. Never operate with the motor
housing removed.
Air and condensation water can burst from the compressor
when the drain plug is removed.
Wear a safety goggles and ear protectors when using this
compressor
This compressor produces a high sound level during
operation. Ear protection should be worn.

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ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through
an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
WARNING! THIS APPLIANCE MUST BE EARTHED
IMPORTANT: The wires in the mains lead are coloured in accordance with
the following code:
Green & Yellow - Earth
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond with the
coloured markings identifying terminals in your plug proceed as follows:
• Connect GREEN & YELLOW cord to terminal marked with a letter “E”
or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.
• Connect BROWN cord to terminal marked with a letter “L” or
coloured RED.
• Connect BLUE cord to terminal marked with a letter “N” or coloured
BLACK.
If this appliance is fitted with a plug which is moulded onto the electric cable
(i.e. non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable.
There is a danger of electric shock if it is subsequently inserted into a
socket outlet.
2. Never use the plug without the fuse cover fitted.
3. When replacing a detachable fuse carrier, ensure the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer
or most electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps)
and this replacement must be ASTA approved to BS1362.
We strongly recommend that this machine is connected to the mains supply via
a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.

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PARTS IDENTIFICATION
1
7
8
9
10
11
12
6
1 Air Filter
2 On/Off switch (red button)
3 Main reservoir pressure gauge
4 Output pressure regulator
5 Output pressure gauge
6 Handle
7 Support foot
8 Drain valve
9 Compressed air reservoir
10 Transportation wheel
11 Motor housing
12 Pressure regulator and cut-out
13 Oil dipstick
14 Outlet tap
15 Oil drain bolt
13
2
4
3
5
14
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