Clarke CMS 200 Installation and operation manual

0401

PLEASE READ THIS MANUAL THOROUGHLY
BEFORE USE.
If you have any problems using, or setting up
this machine,
ring this number...020 8988 7400
• Press 1 for Parts
• Press 2 for Technical Assistance
2
WARNING!
Due to the gearing arrangement, this machine generates
considerable noise. Do not be alarmed as this is quite normal for
this type of machine.
We strongly recommend that you wear ear defenders during use.
For Parts & Servicing, please contact your nearest dealer, or
CLARKE International, on one of the following numbers.
PARTS & SERVICE TEL: [phone]
PARTS & SERVICE FAX: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
PARTS & SERVICING

Thank you for purchasing this CLARKE 8 inch Compound Mitre Saw which
is designed for DIY/Hobby use only.
Before operating the Mitre Saw please read this leaflet thoroughly and
carefully follow all instructions. This will ensure the safety of yourself and
that of others around you, and you can also look forward to the machine
giving you long and satisfactory service.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof
of purchase. This guarantee is invalid if the product is found to have been
abused or tampered with in any way, or not used for the purpose for which
it was intended.
Faulty goods should be returned to their place of purchase, no product
can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
CONTENTS Page
Safety Precautions ............................................................... 4
Additional Precautions for Mitre Saws ............................... 6
Electrical Connections ......................................................... 7
Principle Parts ........................................................................ 8
Features ................................................................................. 9
Assembly.............................................................................. 10
Operation ...... Cross Cutting ............................................. 10
Mitre Cutting ............................................. 11
Bevel Cutting ............................................ 12
Compound Mitre Cutting ........................ 12
Maintenance ...................................................................... 13
Blade renewal........................................... 13
Adjustments ......................................................................... 15
Specifications ...................................................................... 15
Maximum Cutting Sizes ...................................................... 15
Parts Lists and Diagrams ............................................. 16 - 17
3

SAFETY PRECAUTIONS
GENERAL SAFETY RULES FOR OPERATING MACHINERY
WARNING:
As with all machinery, there are certain hazards involved with their
operation and use. Exercising respect and caution will considerably
lessen the risk of personal injury. However, if normal safety precautions
are overlooked or ignored, personal injury to the operator or damage to
property, may result.
1. READ and BECOME FAMILIAR with the entire operating manual. Learn
the machines’ applications and limitations as well as the specific
potential hazards peculiar to it.
2. EARTH ALL MACHINES. If the machine is equipped with three-pin plug,
it should be plugged into a three-pin electrical socket. Never remove
the earth pin.
3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum
intensity of 300 lux should be provided. Ensure that lighting is placed
so that you will not be working in your own shadow.
4. CHECK for DAMAGE. Before using the machine, any damaged part,
such as a guard etc., should be checked to ensure that it will operate
properly, and perform its intended function. Check for alignment of
moving parts, breakage of parts, mountings, and any other condition
that may affect the machines’ operation. Any damage should be
properly repaired or the part replaced. If in doubt, DO NOT USE the
machine. Consult your local dealer.
5. DISCONNECT the MACHINE from the power supply before servicing
and when changing accessories such as blades, etc.
6. KEEP GUARDS in place and in working order.
7. ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European
Safety Standards. Also use a face or dust mask if the cutting operation
is dusty. Everyday eyeglasses do not have impact resistant lenses, they
are NOT safety glasses.
8. KEEP WORK AREA CLEAN. Cluttered areas and benches invite
accidents.
9. ALWAYS WEAR EAR PROTECTORS/DEFENDERS.
10. DON’T FORCE the machine. It will do a better and safer job at the rate
for which it was designed.
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11. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking
to see that keys and adjusting wrenches are removed from the
machine before switching on.
12. DRUGS, ALCOHOL, MEDICATION. Do not operate machine while under
the influence of drugs, alcohol or any medication.
13. USE RECOMMENDED ACCESSORIES. The use of improper accessories
could be hazardous.
14. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do
not leave machine until it comes to a complete stop.
15. ALWAYS REMOVE PLUG from electrical outlet when adjusting, changing
parts, or working on machine.
16. AVOID DANGEROUS ENVIRONMENT. Don’t use power machines in
damp or wet locations or expose them to rain. Keep your work area
well illuminated. DO NOT USE in explosive atmosphere (around paint,
flammable liquids etc.).
17. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from
the work area, especially whilst operating the unit.
19. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean
for the best and safest performance. Follow maintenance instructions.
21. DON’T OVERREACH. Keep your proper footing and balance at all times.
For best footing, wear rubber soled footwear. Keep floor clear of oil,
scrap wood, etc.
22. WEAR PROPER APPAREL. Loose clothing or jewelry may get caught
in moving parts. Wear protective hair covering to contain long hair.
23. MAKE WORKSHOP CHILDPROOF. Cover the saw adequately when not
in use, to prevent children from damaging themselves by tampering
with it.
24. NEVER STAND ON THE MACHINE. Serious injury could occur if the
machine is tipped or if a cutting tool is accidentally contacted. Do
not store materials above or near a machine, such that it is necessary
to stand on the machine to reach them.
25. HANDLE WITH EXTREME CARE Whenever transporting or installing
machinery, and always use a lifting tool.
26. AVOID ACCIDENTAL STARTING. Ensure the switch is OFF before plugging
in to mains.
27. BE AWARE that accidents are caused by carelessness due to familiarity.
ALWAYS concentrate on the job in hand, no matter how trivial it may seem.
5

ADDITIONAL SAFETY INSTRUCTIONS
for MITRE SAWS
1. Wear safety goggles as protection against flying wood chips and saw
dust. In many cases, a full face shield is even better protection. A dust
mask is also recommended to keep saw dust out of your lungs.
2. Use a solid wood workbench which will not move under load.
3. This saw is for indoor, domestic use only.
4. Clear the work table of all objects except the workpiece (tools, scraps,
rulers etc.) before switching on the saw.
5. Keep your fingers well away from the blade.
6. Switch off the saw, and make sure the blade has come to a complete
stop before clearing sawdust or off-cuts from the table.
7. Make sure there are no nails or foreign objects in the part of the
workpiece to be sawn.
8. Set up the machine and make all adjustments with the power OFF,
and disconnected from the supply.
9. DO NOT operate the machine with the guards removed. They must all
be in place and securely fastened when performing any operation
10. Use ONLY approved replacement saw blades. Contact your local
CLARKE dealer for advice. The use of inferior blades may increase the
risk of injury.
11. DO NOT saw any material that does not have a flat surface on which
to bear.
12. This machine is designed for cutting wood. DO NOT use for cutting
metal, plastics or masonry.
13. Do Not force the blade, lower it gently into the work.
14. Ensure you have complete control of the Cutting Head at all times.
When a cut is completed, return it to its uppermost position gently. DO
NOT allow it to snap back heavily under spring pressure.
15. Always clamp the work to the table...DO NOT perform freehand
operations.
16. Ensure that the portion of the workpiece being cut bears firmly against
the back fence.
17. Provide adequate support for long workpieces.
18. Never use solvents for cleaning plastic parts as this could cause
damage to the material. A soft damp cloth only is required.
6

ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator
switch.
WARNING! THIS APPLIANCE IS DOUBLE INSULATED
IMPORTANT: The wires in the mains lead are coloured in accordance with
the following code:
Blue - Neutral
Brown - Live
As the colours of the flexible lead of this appliance may not correspond
with the coloured markings identifying terminals in your plug proceed as
follows:
Connect BROWN cord to terminal marked with “L” or coloured RED.
Connect BLUE cord to the terminal marked with “N” or coloured BLACK.
If this appliance is fitted with a plug which is moulded onto the electric
cable (i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There
is a danger of electric shock if it is subsequently inserted into a socket
outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the
correct replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or
most electrical stockists.
Fuse Rating
The fuse in the plug must be replaced with one of the same rating -13amps
and this replacement must be ASTA approved to BS1362.
Cable Extension
If a cable extension is needed, it is essential to ensure that the size of the
conductors is at least the same size as those of the power cable supplied.
7

PRINCIPAL PARTS OF THE SAW
8
Fig.1
Fig.2

FEATURES (Ref. Fig. 3)
As its’ name implies, the machine is a Bevel/Mitre Saw, capable of straight
cross cutting, and cutting bevels and mitres, or a combination of the two.
The main arm, or Cutting Head, carries the motor and the tungsten carbide
saw blade. It is allowed to swivel to produce mitre cuts and tilt to the left
to produce bevel cuts.
The maximum sizes of wood that may be cut in any of these processes is
given under Specifications on page 15.
A dust extraction outlet (E) is provided at the rear of the machine. If required
it can be connected to a vacuum cleaner which will provide fast and
efficient removal of sawdust. The vacuum cleaner may be used
continuously or intermittently depending upon your requirements.
Saw blades with a bore of 18mm or 20mm may be used.
This saw is not designed for cutting metal, plastics or masonry.
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Fig.3

ASSEMBLY and INSTALLATION. Ref: Fig. 3
The saw is fully assembled and adjusted at the factory. On receipt inspect
the machine to ensure that all parts are accounted for and that no
damage was incurred during transit.
Loose items are: 1x Peg spanner, and 1x Box spanner
Any deficiency or damage should be reported to your CLARKE dealer
immediately.
Mount the machine on a firm solid base that will not move under load.
Ensure there is an appropriate electrical supply, and adequate lighting,
so that you will not be working in your own shadow.
Four holes are provided, one at each corner of the base, so that the
machine may be bolted permanently to a workbench for added stability,
using 8mm bolts (not provided). Alternatively it may be bolted to a piece
of plywood with a thickness of 16mm (5/8”).
The Cutting Head is locked in its lower position for transit purposes. To release
it, pull out the Head Locking Knob (B), (It may be necessary to apply slight
downward pressure to the head in order to do so), and allow the head to
rise to its upper position gently, under control.
The head will lock in its upper position, and is prevented from being lowered
until the Head Release Button (A) is pressed
OPERATION. (Ref Fig.4)
A. Cross Cutting. (at 90°)
First, set the work in place with one end firmly clamped against the table
and back fence.
It is important to ensure that one end of the workpiece is completely free
to move i.e. NOT clamped or held in any way. This will normally be the off-
cut or shorter end.
NOTE: If the workpiece is not entirely straight, ensure that the portion at
either side of the intended cut rests firmly against the table and back
fence.
When satisfied, make a final check to ensure that all safety precautions
are being complied with, then pull and hold the starter switch (G, Fig.1),
and allow the blade to reach full speed. If any unusual sounds or vibrations
occur, release the starter switch immediately and investigate the cause.
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