Clarke Woodworker CTS14 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0314
10” TABLE SAW WITH EXTENDABLE TABLE
MODEL NO: CTS14
PART NO: 6500745

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INTRODUCTION
Thank you for purchasing this CLARKE product. The table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products. This unit is designed for use with a 250
mm carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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CONTENTS
The following items should be supplied in the carton. If any parts are missing,
do not operate your table saw until the missing parts are obtained.
SAFETY SYMBOLS
1 x Table Saw 1 x Fixings Pack
1 x R/H Extension Table Assembly 1 x Push Stick
1 x Parallel Guide Fence 1 x 250 mm TCT Blade (fitted)
1 x Parallel Guide Fence Mount &
Clamp Assembly
1 x Upper Blade Guard Assembly c/w
Fixings
1 x Mitre Guide Assembly 1 x 6 mm Hex Key
1 x Flange Key 1 x Extraction Hose Assembly
Read this instruction booklet carefully before positioning,
operating or adjusting the table saw.
Wear eye protection
Wear ear protection
Wear a dust mask that is specially designed to filter
microscopic particles.

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SAFETY WARNINGS
PERMITTED USAGE
The table saw is constructed
exclusively for the sawing of wood.
The appropriate saw blade should be
fitted according to the cut type and
the wood type (solid wood,
chipboard or plywood).
• Read and understand the entire
owner's manual before attempting
assembly or operation.
• Read and understand the
warnings posted on the machine
and in this manual. Failure to
comply with all of these warnings
may cause serious injury.
HEALTH
When drilling, sanding, sawing or
grinding, dust particles will be
produced. In some instances this dust
can be harmful (e.g. lead from old
gloss paint, arsenic and chromium
from chemically treated lumber).
To reduce the risk you should:
• Work in a well-ventilated area.
• Work with approved safety
equipment, such as dust masks
that are specially designed to filter
microscopic particles.
GENERAL
1. Do not expose the tool to rain.
2. Do not use the tool in damp or wet
conditions.
3. Keep the work area well lit.
4. Do not use the tool in the presence
of flammable liquids and gases.
5. Remove loose items and
unnecessary work pieces from the
area before starting the machine.
6. Clean out sawdust from the interior
of the saw to prevent a potential
fire hazard, attach a vacuum
cleaner to the dust port for
additional sawdust removal.
7. Wear ear protectors (plugs or
muffs) during extended periods of
operation.
8. Wear safety glasses. Everyday
eyeglasses are not suitable as
safety glasses.
9. Wear a dust mask when sawing
wood.
10. Never wear gloves during
operation.
11. Before operating this table saw,
remove neck tie, rings, watches
and other jewellery, and roll
sleeves up past the elbows.
Remove all loose clothing and
confine long hair. Non-slip
footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands
stable on firm ground.
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.

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13. Before use, carefully check the tool
and mains cable for damage or
any other condition that may
affect its operation. Do not use the
tool if any part is damaged or
defective.
14. Do not use the tool if the switch
does not turn it on and off.
15. Remove adjusting keys and
wrenches. Form the habit of
checking to see that keys and
adjusting wrenches are removed
from the tool before turning it on.
16. Use the right tool - Do not force
small tools to do the job of a heavy
duty tool. It will do the job better
and safer at the rate for which it
was intended. Do not use tools for
purposes not intended; for
example do not use table saws to
cut tree limbs or logs.
17. Do not overreach - Keep proper
footing and balance at all times.
18. Connect table saws to a dust-
collecting device when sawing
wood.
19. The use of any accessory or
attachment other than one
recommended in this instruction
manual may present a risk of
personal injury.
20. Guard against electric shock -
Avoid body contact with earthed
or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).
21. Extension cables - Before use,
inspect the extension cable and
replace if damaged. When using
the tool outdoors, only use
extension cables intended for
outdoor use and marked
accordingly.
22. Avoid unintentional starting. Make
sure the switch is in the OFF position
before connecting the machine to
the power supply.
23. Don't abuse the cable. Never yank
the cable to disconnect it from the
mains supply. Keep the cable
away from heat, oil, water and
sharp edges.
24. This table saw is designed and
intended for use by properly
trained and experienced
personnel only. If you are not
familiar with the proper and safe
operation of a table saw, do not
use until proper training and
knowledge have been obtained.
25. Stay alert, watch what you are
doing. Use common sense. Do not
operate the tool when you are
tired.
26. Do not operate this machine while
tired or under the influence of
drugs, alcohol or any medication.
27. Keep hands out of the line of saw
blade.
28. Maintain a balanced stance at all
times so that you do not fall on to
the blade or other moving parts.
Do not overreach or use excessive
force to perform any machine
operation.
29. Use push-sticks or push blocks to
feed the workpiece past the saw
blade. Keep your hands and
fingers well away from the blade.
30. The push-stick should always be
stored with the machine when not
in use.
31. Pay particular attention to
instructions on reducing risk of
kickback.

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32. NEVER perform any operation
freehand, which means using only
your hands to support or guide the
workpiece. Always use either the
fence or the mitre gauge to
position and guide the work.
33. Give your work undivided
attention. Looking around,
carrying on a conversation and
“horse-play” are careless acts that
can result in serious injury.
34. Replace the warning labels if they
become obscured or removed.
35. When not in use, tools must be
stored in a dry place and locked
up securely, out of reach of
children.
36. Turn off and unplug the machine
before cleaning. Use a brush or
compressed air to remove chips or
debris — do not use your hands.
37. Disconnect the saw from the mains
supply before changing blades or
carrying out maintenance.
38. Keep cutting tools sharp and clean
for better and safer performance.
Inspect power cords periodically
and if damaged have them
repaired.
39. Repairs should only be carried out
by qualified persons using original
spare parts, otherwise this may
result in considerable danger to
the user.
40. Keep handles dry, clean and free
from oil and grease.
41. Unplug the tool - Switch off and
wait for the blade to come to a
complete standstill before leaving
it unattended.
42. Never use solvents to clean plastic
parts. Solvents could possibly
dissolve or otherwise damage the
material. A soft damp cloth should
be used to clean plastic parts.
ADDITIONAL SAFETY RULES FOR
TABLE SAWS
• The thickness of the saw blade
must be greater then the thickness
of the riving knife.
• Do not stand on top of the unit.
• During transportation make sure
that the upper part of the saw
blade is covered, e.g. by the
guard.
• Do not use the guard for handling
or transportation.
• Check that the workpiece is
properly supported. Always
provide additional support for long
workpieces.
• Do not exert side pressure on the
saw blade.
• Make sure that the blade rotates in
the correct direction and that the
teeth are pointing to the front of
the table saw.
• Do not attempt to operate on
anything but the designated
voltage.
• Do not apply lubricants to the
blade when it is running.
WARNING: FREEHAND CUTTING
IS THE MAJOR CAUSE OF
KICKBACK AND FINGER/HAND
AMPUTATIONS.

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• NEVER reach around or over the
saw blade. NEVER reach for a
workpiece until the saw blade has
completely stopped.
• Make sure that the blade and
flanges are clean and the
recessed sides of the collar are
against the blade. Tighten the
arbor nut securely.
• Keep the saw blade sharp and
properly set.
• Make sure that the riving knife is
adjusted to the correct distance
from the blade.
• Never operate the saw without the
guards in place.
• Do not use abrasive discs or
diamond cutting wheels.
• Rebating, slotting or grooving is not
allowed.
• Do not use a moulding head cutter
with this saw.
• Remove the rip fence when
crosscutting. Never use the rip
fence as a cut-off gauge when
crosscutting.
• Knock out any loose knots from the
workpiece before you begin to
cut.
• Provide adequate support to the
rear and the sides of the saw table
for long or wide workpieces.
• Never leave the machine running
unattended. Turn the power off
and do not leave the machine
until it comes to a complete stop.
• Before using the tool on an actual
workpiece, let it run for a while.
Watch for vibration or wobbling
that could indicate poor
installation or a poorly balanced
blade.
• Always hold work firmly against the
mitre gauge or rip fence.
• NEVER stand or have any part of
your body in line with the path of
the saw blade. keep your hands
out of the saw blade path.
• Feed work into the blade against
the direction of rotation only.
• NEVER attempt to free a stalled
saw blade without first turning the
saw off. Turn the power switch off
immediately to prevent motor
damage.
• Avoid awkward operations and
hand positions where a sudden slip
could cause your hand to move
into the saw blade.
• Avoid abrupt, fast feeding. Feed as
slowly as possible when cutting
hard workpieces. Do not bend or
twist the workpiece while feeding.
If you stall or jam the blade in the
workpiece, turn the table saw off
immediately. Unplug the table
saw. Then clear the jam.
• NEVER remove cut-off pieces near
the blade or touch the blade
guard while the blade is running.
SAW BLADES
1. The maximum speed of the saw
blade must always be equal to or
greater than the no-load speed of
the table saw as specified on the
rating plate.
2. Do not use saw blades which are
damaged or deformed.

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3. Only use saw blades
recommended by the
manufacturer and which are the
exact bore and diameter required
for this machine. Do not use any
spacers to make a blade fit onto
the spindle. Use only the blades
specified in this manual, which
comply with EN 847-1.
4. Clean the spindle, flanges
(especially the installing surface)
and hex nut before installing the
blade. Poor installation may cause
vibration/wobbling or slippage of
the blade.
5. Take care that the selection of the
saw blade is suitable for the
material to be cut.
6. Make sure the blade is not
contacting the riving knife or
workpiece before the switch is
turned on.
7. Wear gloves when handling saw
blades and rough material. Saw
blades shall be carried in a holder
whenever practicable.
KICKBACK
Kickback is a sudden reaction to a
pinched, bound or misaligned saw
blade, it causes the workpiece to be
ejected from the tool back towards
the operator. Kickbacks can lead to
serious personal injury.
You can avoid kickbacks by:
a. keeping the blade sharp,
b. keeping the rip fence parallel to
the blade,
c. keeping the riving knife and
blade guard in place and
operating properly,
d. by not releasing the workpiece
until you have pushed it all the
way past the blade,
e. not ripping a workpiece that is
twisted or warped or does not
have a straight edge to guide
along the fence.
If you do not have a clear
understanding of kickback and how it
occurs, DO NOT operate this table
saw!
REMAINING HAZARDS
The machine has been built in
accordance with recognized safety
rules. Some remaining hazards may still
exist.
• The rotating saw blade can cause
injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to
injury if the work piece is not
properly secured or fed, such as
working without a limit stop.
• Noise can be a health hazard. The
permitted noise level is exceeded
when working. Be sure to wear
personal protective equipment
such as ear protection.
• Defective saw blades can cause
injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged
mains cables can lead to injuries
caused by electricity.
• Remaining hazards can be
minimized by following the
instructions in the operating
manual.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. Connecting it to any
other power source may cause damage.
If it is necessary to change the fuse in the plug, the fuse cover must be refitted.
If the fuse cover becomes lost or damaged, the plug must not be used until a
suitable replacement is obtained.
If the plug has to be changed due to damage, a replacement should be
fitted, following the wiring instructions shown below. The old plug must be
disposed of as insertion into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
• The wire which is
coloured Blue must be
connected to the
terminal which is
marked Nor coloured
Black.
• The wire which is
coloured Brown must
be connected to the
terminal which is
marked Lor coloured
Red.
We strongly recommend that this machine is connected to the mains supply via
a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
This symbol indicates that this is a Class II product, and does not require
an earth connection.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue) Live
(Brown)
a 13 Amp
the cable is firmly held by the clamp
fuse.

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PART IDENTIFICATION
1 Blade Guard 12 Overload Protection Indicator
2 Parallel Fence 13 Push Stick
3 Table Insert 14 Right Side Extension Table
4 Blade Height Adjusting Handle 15 Left Hand Sliding Table
5 Bevel Lock 16 Left Side Table Lock
6 Blade Angle Scale 17 Riving Knife
7 On/Off Switch 18 Extractor Hose
8 Scale For Parallel Fence 19 Hose Adaptor
9 Mitre Fence 20 Hexagonal Key
10 Blade Angle Adjustment Handle 21 Blade Flange Key
11 Dust Extraction Connection Socket

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ASSEMBLY
• Unpack and check for damage which may have occurred in transit.
• Place the saw on a flat and firm surface.
FIT THE RIGHT EXTENSION TABLE
1. Remove the screws from the end
of the slide bars.
2. Push the slide bars into the holes
under the table.
3. Replace the screws on the end of
the slide bars.
• Adjust the right extension table
as required then tighten the
extension locking screw under
the table to lock the right
extension table in place.

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ADJUST THE LEFT HAND SLIDING TABLE
1. The left hand sliding table can
slide back and forth by pushing
the table release inwards to
release and adjusting the table as
required.
FITTING THE BLADE GUARD
1. Mount the blade guard on the
riving knife as shown.
2. Use the securing bolt to secure
the blade guard.
• Do not tighten the blade guard
securing handle too far - the
blade guard must be able to
rise and fall freely.
3. To remove the saw blade guard,
proceed in reverse order.
The guard must always be lowered over the workpiece before you begin to
cut.
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE

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DUST EXTRACTION
Always use an extracting device or vacuum cleaner, or ensure that the
workplace is well ventilated.
The machine is fitted with a connecting socket for a 30mm diameter extractor
hose.
1. Insert the hose adapter with the
grooved end into the connection
port and lock in place by turning
slightly to the right.
2. Fit the other end to the blade
guard.
CHANGING THE BLADE
1. Remove the table insert by
undoing the countersunk screws.
2. Undo the blade retaining nut
using the flange key and
hexagonal key together.
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE

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3. Take off the outer flange and
remove the old saw blade.
• Replacement blades are
available from our parts
department (part number
NHECTS14115).
4. Clean the blade flanges
thoroughly before fitting the new
blade.
5. Mount and fasten the new blade
in reverse order.
IMPORTANT: Note the running direction. The cutting angle of the teeth must
point in the running direction, i.e. forwards (see the arrow on the blade
guard).
6. Loosen the bolts that hold the
riving knife and adjust the riving
knife position until the distance
between the blade and the riving
knife is between 3-5 mm.
7. Retighten the bolts.
8. Replace the table insert.
9. Replace the saw blade guard.
10. Check to make sure that all
components are properly
mounted and in good working
condition before you begin
working with the saw again.
WARNING: RESET THE RIVING KNIFE EACH TIME THE SAW BLADE IS
REPLACED.

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BEFORE STARTING WORK
• All covers and safety devices have to be properly fitted before the
machine is switched on.
• When working with wood that has been used before, remove all
foreign bodies such as nails or screws etc before cutting.
• Before you switch on, make sure that the saw blade is correctly fitted
and that the machine's moving parts run smoothly.
• Before you connect the machine to the power supply, make sure
the data on the rating plate is the same as that for your mains
supply.
ADJUSTMENTS
After every new adjustment, we recommend you to make a trial cut in order
to check the new settings.
PARALLEL FENCE
CUTTING WIDTH
The parallel fence can be mounted on either side of the saw table. If you
change the side, you will need to move the parallel fence to the other side of
the holder.
1. Slide the parallel fence into the
guide rail of the saw table.
2. Use the scale on the guide rail to
set the parallel fence to the
required distance from the blade.
3. Lock the parallel fence in the
required position by pressing
down on the lever.

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MITRE GAUGE
1. Insert the guide bar into one end
of the groove on the table.
2. Loosen the handle by twisting it
counterclockwise.
3. Rotate the gauge until the arrow
points to the angle on the scale
you want.
4. Retighten the handle.
NOTE: If required you can remove
the fence from the parallel fence assembly and attach it to the mitre
gauge using the 2 locking knobs from the parallel fence.
SETTING BLADE HEIGHT
Turn the blade height adjusting
handle to set the blade to the
required height.
• Anti-clockwise to raise the
blade.
• Clockwise to lower the blade.
SETTING THE BLADE ANGLE
1. Release the bevel lock
2. Turn the bevel adjustment until the
saw blade is at the desired angle.
3. Tighten the bevel lock to lock the
blade at the required angle
shown on the scale.

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OPERATION
ON/OFF SWITCH
1. To turn the saw on, press the
green button “I”.
• Wait for the blade to reach its
maximum speed before
commencing with the cut.
2. To turn the machine off again,
press the red button “0”.
NOTE: The blade will spin for several
seconds after the machine is
switched off.
MOTOR BRAKE
The motor is fitted with a brake which should stop the saw blade in under 10
seconds.
If this time is exceeded, the brake must be repaired by an authorised service
centre.
A saw with a defective brake must not be used.
CAUTION: BEFORE STARTING UP THE SAW ALWAYS CHECK THE
FOLLOWING POINTS:
1. Is the saw blade firmly tightened?
2. Are all the locking levers firmly locked?
3. Is the riving knife aligned with the saw blade?
4. Is the saw blade guard fitted?
5. Make sure that the fences are not touching the saw blade.
6. Can the saw blade rotate freely?
7. Are there any wood pieces jammed between the saw blade and
the table insert?
8. Have all loose workpieces been removed from the table saw?
9. Have all the setting tools been removed?
10. Wear protective goggles, ear protection and dust mask.

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OVERLOAD RESET BUTTON
This table saw has a thermal overload
protection device.
If the saw gets too hot, the thermal
overload device cuts the power
which prevents damage to the
motor.
If the thermal overload device
operates, let the motor cool down for
5 minutes and push the reset button
located just below the ON (I) button
If you start the saw and the overload cutout operates again, disconnect from
the power supply and have your table saw examined by a qualified service
agent.
CUTTING TIPS
RIPPING CUTS
Ripping is when you use the saw to cut along the grain of the wood.
The parallel fence must always be used when making ripping cuts.
1. Press one edge of the workpiece
against the parallel fence while
the flat side lies on the saw table.
• The blade guard must always
be lowered over the workpiece
and blade.
• When you make a ripping cut,
never stand in line with the
blade.
2. Set the parallel fence in
accordance with the workpiece height and the desired width.
3. Switch on the saw.
4. Place your hands (with fingers closed) flat on the workpiece and push the
workpiece along the parallel fence towards the blade.
5. Guide at the side with your left or right hand (depending on the position of
the parallel fence) only as far as the front edge of the guard hood.

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6. Always push the workpiece through to the end of the riving knife using a
push stick.
7. Do not remove the offcut piece until the blade has stopped spinning.
8. Secure long workpieces against falling off at the end of the cut (e.g. with a
roller stand etc.).
CUTTING NARROW WORKPIECES
Always use a push stick when the
workpiece is smaller then 120 mm in
width.
When not in use, place the push stick
in its storage clip on the side of the
saw.
Replace a worn or damaged push
stick immediately.
BEVEL CUTS
Bevel cuts must always be made using the parallel fence.
1. Undo the bevel lock.
2. Turn the bevel adjustment to set
the desired angle on the scale.
3. Tighten the bevel lock to lock the
blade at the selected angle.
4. Set the parallel fence.
5. Perform the cut as you would for
a ripping cut.

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CROSS CUTS
1. Slide the mitre gauge into one of
the grooves in the table.
2. Adjust the mitre gauge to the
required angle.
3. Press the workpiece firmly against
the mitre gauge.
4. Switch on the saw.
5. Push the mitre gauge and the
workpiece toward the blade to
make the cut.
IMPORTANT: Always hold the guided part of the workpiece. Never hold the
part which is to be cut off.
6. Push the mitre gauge forward until the workpiece is cut all the way
through.
7. Switch off the saw. Do not remove the offcut until the blade has stopped
rotating.