Clarke CTS800C Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0321
8”(200MM) TABLE SAW
MODEL NO: CTS800C
PART NO: 6500724

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INTRODUCTION
Thank you for purchasing this CLARKE product. This table saw has been
designed to perform the sawing operation of ripping, cross-cutting, bevelling
and mitering wood and wood products. This unit is designed for use with an 8”
(200mm) carbide tipped blade.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
This saw is NOT suitable for cutting:
• Timber greater than 40mm
• Metal, stone, rubber, plastic etc
•Logsorroundtimber
Model CTS800C
Voltage 230V - 50 Hz
Power input 500 W
No-load speed 2950 rpm
Ingress protection (IP) rating IP0X
Table size 505 mm x 373 mm
Dust Extractor connector 32 (internal) / 36 mm (external)
Blade size: Outside Diameter 200 mm
Bore Diameter 16 mm
Thickness 2.4 mm
Number of teeth 24 TCT
Maximum cut depth @ 90 Degrees 40 mm
Maximum cut depth @ 45 Degrees 22 mm
Machine weight: 10.8 kg
Machine size (L x W x H) 538 x 373 x 330mm
Sound pressure level LpA 87.2 dB (A)
Sound power level LWA: 100.2 dB (A)

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GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended. Faulty goods should be returned to their place of purchase, no
product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
By purchasing this product, the customer is taking on the obligation to
deal with its safe disposal in accordance with the Waste Electrical and
Electronic Equipment (WEEE).
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials. Metal
products should be taken to your local civic amenity site for recycling of metal
products.

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SAFETY SYMBOLS
The above safety symbols appear on the product.
SAFETY WARNINGS
PERMITTED USAGE
The table saw is constructed exclusively for the sawing of wood. The
appropriate saw blade should be fitted according to the wood type (solid
wood, chipboard or plywood).
• Read and understand the entire owner's manual before attempting
assembly or operation.
• Read and understand the warnings posted on the machine and in
this manual. Failure to comply with all of these warnings may cause
serious injury.
HEALTH
When sawing, dust particles will be produced. In some instances this dust can
be harmful (e.g. lead from old gloss paint, arsenic and chromium from
chemically treated lumber).
To reduce the risk you should:
Read instruction
manual before use
Wear dust mask
Wear safety glasses Wear ear defenders
Indoor Use Only
CAUTION: DO NOT LET FAMILIARITY WITH YOUR TABLE SAW MAKE YOU
CARELESS. REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO CAUSE SEVERE INJURY.

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• Work in a well-ventilated area.
• Work with approved safety equipment, such as dust masks that are
specially designed to filter microscopic particles.
• If possible use/connect to a suitable dust extractor.
GENERAL
1. DO NOT expose the saw to rain.
2. DO NOT use the saw in damp or wet conditions.
3. Keep the work area well lit.
4. DO NOT use the saw in the presence of flammable liquids and gases.
5. Remove loose items and unnecessary work pieces from the area before
starting the saw.
6. Clean out sawdust from the interior of the saw to prevent a potential fire
hazard. Attach a vacuum cleaner to the dust port for additional sawdust
removal.
7. Wear ear protectors (plugs or muffs) during extended periods of operation.
8. Wear safety glasses. Everyday eyeglasses are not suitable as safety glasses.
9. Wear a dust mask when sawing wood.
10. NEVER wear gloves during operation.
11. Before operating this table saw, remove any neck tie, rings, watches and
other jewellery and roll sleeves up past the elbows. Remove all loose
clothing and confine long hair. Non-slip footwear or anti-skid floor strips are
recommended.
12. Make sure that the machine stands stable on a firm surface.
13. Before use, carefully check the saw and mains cable for damage or any
other condition that may affect its operation. Do not use the saw if any
part is damaged or defective.
14. DO NOT use the saw if the switch does not turn it on and off.
15. Remove keys and wrenches. Ensure that keys and wrenches are removed
from the saw before turning it on following blade replacement.
16. Use the right tool for the task - DO NOT force small tools to do the job of a
heavy duty tool. It will do the job better and safer at the rate for which it
was intended. Do not use tools for purposes not intended; for example DO
NOT use table saws to cut tree limbs or logs.
17. The use of any accessory or attachment other than one recommended in
this instruction manual may present a risk of personal injury.
18. Connect table saws to a dust-collecting device when sawing wood.

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19. Guard against electric shock - Avoid body contact with earthed or
grounded surfaces..
20. Extension cables - Before use, inspect the extension cable and replace if
damaged. When using the tool outdoors, only use extension cables
intended for outdoor use and marked accordingly.
21. Avoid unintentional starting. Make sure the switch is in the OFF position
before connecting the machine to the power supply.
22. DO NOT abuse the cable. Never yank the cable to disconnect it from the
mains supply. Keep the cable away from heat, oil, water and sharp edges.
23. This table saw is designed and intended for use by properly trained and
experienced personnel only. If you are not familiar with the proper and
safe operation of a table saw, DO NOT use until proper training and
knowledge have been obtained.
24. Stay alert, watch what you are doing. Use common sense. DO NOT
operate the saw when you are tired.
25. DO NOT operate this saw while tired or under the influence of drugs,
alcohol or any medication.
26. Keep hands clear of the saw blade.
27. Maintain a balanced stance at all times so that you do not fall on to the
blade. DO NOT overreach or use excessive force to perform any
operation.
28. Use push-sticks or push blocks to feed the workpiece past the saw blade.
Keep your hands and fingers well away from the blade.
29. The push-stick should always be stored with the machine when not in use.
30. Pay particular attention to instructions on reducing risk of kickback.
31. NEVER perform any operation freehand, which means using only your
hands to support or guide the workpiece. Always use either the fence or
the mitre fence to position and guide the work.
32. Give your work undivided attention. Looking around, carrying on a
conversation and “horse-play” are careless acts that can result in serious
injury.
33. When not in use, store the saw in a dry place out of reach of children.
34. Replace the warning labels if they become obscured or removed.
WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND
FINGER AMPUTATIONS.

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35. Turn off and unplug the saw before cleaning. Use a brush or compressed
air to remove chips or debris — DO NOT use your hands.
36. Disconnect the saw from the mains supply before changing blades or
carrying out maintenance.
37. Keep blades sharp and clean for better and safer performance. Inspect
power cables periodically and if damaged have them repaired.
38. Repairs should only be carried out by qualified persons using original spare
parts, otherwise this may result in considerable danger to the user.
39. Keep handles dry, clean and free from oil and grease.
40. Unplug the saw - switch off and wait for the blade to come to a complete
standstill before leaving it unattended.
ADDITIONAL SAFETY RULES FOR TABLE SAWS
1. The thickness of the saw blade must be greater than the thickness of the
riving knife.
2. DO NOT stand on the table saw.
3. During transportation make sure that the upper part of the saw blade is
covered by the guard.
4. DO NOT use the guard for handling or transportation.
5. Check that the workpiece is properly supported. Always provide additional
support for long workpieces.
6. DO NOT exert side pressure on the saw blade.
7. Make sure that the blade rotates in the correct direction and that the teeth
are pointing to the front of the saw.
8. DO NOT apply lubricants to the blade when it is running.
9. NEVER reach around or over the saw blade. NEVER reach for a workpiece
until the saw blade has completely stopped.
10. Make sure that the blade and retaining discs are clean. Tighten the
retaining screw securely.
11. Keep the saw blade sharp.
12. Make sure that the riving knife is adjusted to the correct distance from the
blade.
13. NEVER operate the saw without the guard in place.
14. DO NOT use abrasive discs or diamond cutting wheels.
15. Rebating, slotting or grooving is not allowed.
16. DO NOT use a moulding head cutter with this saw.

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17. Remove the rip fence when crosscutting. Never use the rip fence as a cut-
off gauge when crosscutting.
18. Knock out any loose knots from the workpiece before you begin to cut.
19. Provide adequate support to the rear and the sides of the saw table for
long or wide workpieces.
20. NEVER leave the saw running unattended. Turn the power off and do not
leave the saw until it comes to a complete stop.
21. Before using the saw on an actual workpiece, let it run for a few moments.
Watch for vibration or wobbling that could indicate poor installation or a
poorly balanced blade.
22. Always hold work firmly against the mitre gauge or rip fence.
23. NEVER stand or have any part of your body in line with the path of the saw
blade. keep your hands out of the saw blade path.
24. Feed work into the blade against the direction of rotation only.
25. NEVER attempt to free a stalled saw blade without first turning the saw off.
Turn the power switch off immediately to prevent motor damage.
26. Avoid awkward operations and hand positions where a sudden slip could
cause your hand to move into the saw blade.
27. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard
workpieces. Do not bend or twist the workpiece while feeding. If you stall or
jam the blade in the workpiece, turn the table saw off immediately. Unplug
the saw, then clear the jam.
28. NEVER remove cut-off pieces near the blade or touch the blade guard
while the blade is running.
SAW BLADES
1. The maximum speed of the saw blade must always be equal to or greater
than the no-load speed of the table saw as specified on the rating plate.
2. Only use saw blades recommended by the manufacturer and which are
the exact bore and diameter required for this machine. Do not use any
spacers to make a blade fit onto the spindle. Use only the blades specified
in this manual, which are manufactured in accordance with EN 847-1
standards.
3. Clean the spindle, retaining discs (especially the installing surface) and
retaining bolt before installing the blade. Poor installation may cause
vibration/wobbling or slippage of the blade.
4. DO NOT use saw blades which are damaged or deformed.
5. Take care that the selection of the saw blade is suitable for the material to
be cut.

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6. Make sure the blade is not contacting the riving knife or workpiece before
the switch is turned on.
7. Wear gloves when handling saw blades and rough material. Saw blades
shall be carried in a holder whenever practicable.
KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
it causes the workpiece to be ejected from the tool back towards the
operator. Kickbacks can lead to serious personal injury.
You can avoid kickbacks by:
a. Keeping the blade sharp,
b. Keeping the rip fence parallel to the blade,
c. Keeping the riving knife and blade guard in place and operating properly,
d. Not releasing the workpiece until you have pushed it all the way past the
blade,
e. Not ripping a workpiece that is twisted or warped or does not have a
straight edge to guide along the fence.
If you do not have a clear understanding of kickback and how it occurs, DO
NOT use this table saw.
REMAINING HAZARDS
The machine has been built in accordance with recognized safety standards.
Some remaining hazards may still exist.
• The rotating saw blade can cause injuries to fingers and hands if the
work piece is incorrectly fed.
• Thrown work pieces can lead to injury if the work piece is not
properly secured or fed, such as working without a limit stop.
• Noise can be a health hazard. The permitted noise level is
exceeded when working. Be sure to wear personal protective
equipment such as ear protection.
• Defective saw blades can cause injuries. Regularly inspect the
structural integrity of saw blades.
• The use of incorrect or damaged mains cables can lead to injuries
caused by electricity.
Residual hazards can be minimized by following the instructions in the
operating manual.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal marked Nor
coloured Black.
•TheBrown wire must be connected to the terminal marked Lor
coloured Red.
•TheYellow and Green wire must be connected to the terminal
marked E or or coloured Green.
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD). If in any doubt, consult a qualified
electrician. DO NOT attempt any repairs yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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COMPONENT OVERVIEW
1 Mitre guide/cross cut fence 8 Blade removal wrenches
2 Work table 9 Push stick
3 Blade 10 Tilt angle scale
4 Blade Guard 11 Fence securing knob with clamp
5 Fence assembly 12 Tilt adjusting lever
6 Dust extract duct 13 Start/stop switch
7 Lower blade guard 14 Mitre square assembly

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ASSEMBLY
The following items should be supplied in the carton. If any parts are missing,
do not use your table saw until the missing parts are obtained.
FITTING THE PARALLEL FENCE
The parrallel fence is essential to
ensure straight line cutting and
should always be used when rip
sawing.
The fence is secured to the table with
two knob head screws, acting on a
pair of clamp plates, one at the front
and one at the rear of the table.
The fence may be placed at any
suitable position on the table, and
either left or right of the saw blade. Do not over-tighten the securing knobs.
Measurement scales (in mm) are provided at the front and back of the table.
These may be used to position the rip fence for rough cutting. If precision is
required, use a ruler between the rip fence and the front and back of the
blade.
FITTING THE MITRE ASSEMBLY
1. Fit the fence to the mitre angle
attachment. Slide the heads of
the bolts into the channel in the
fence and attach the thumb nuts.
Drop the bolts/thumb nuts into the
grooves in the mitre gauge and
tighten to secure.
2. Slide the mitre attachment into
the groove in the table top.
1 x Table Saw 1 x Fixings Pack
1 x Parallel Guide Fence 1 x Push Stick
1 x Mitre Guide 1 x 8” TCT Blade (fitted)
1 x Guide fence 1 x Upper Blade Guard Assembly
2 x Wrenches (1 slotted/1 x Hex)

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CONNECTING THE DUST EXTRACTION
This table saw is equipped with a dust
extraction port under the machine.
For safe operation, we recommend
that a suitable dust extraction device
or vacuum cleaner is connected
during operation.
The machine is fitted with a dust
extract point for anr extractor hose.
(see specification).
.
BEFORE STARTING WORK
All covers including the blade cover
guard and side cover have to be
properly fitted before switching on.
When working with wood that has
been used before, remove all foreign
bodies such as nails or screws etc
before cutting.
Before you switch on, check that the
saw blade is correctly fitted as shown
on page 18 and turns smoothly.
Before connecting the saw to the power supply, en sure the data on the
product label is the same as that for your mains supply.
Always stand the table saw on a flat and firm surface.
WARNING: EXCESSIVE SAWDUST BUILD UP AROUND THE MOTOR COULD
POSSIBLY IGNITE AND CAUSE DAMAGE TO EITHER THE MOTOR, TABLE
SAW OR YOUR WORKSHOP.

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OPERATION
ON/OFF SWITCH
1. To turn the saw on, press the
green button “I”.
• Wait for the blade to reach its
maximum speed before
making the cut.
2. To turn the saw off again, press
the red button “0”.
NOTE: The blade will spin for several
seconds after the machine is
switched off.
IMPORTANT: The guard must always be lowered over the workpiece before
you begin to cut.
CAUTION: BEFORE STARTING UP THE SAW ALWAYS CHECK THE
FOLLOWING POINTS:
1. Is the saw blade firmly tightened?
2. Are all the locking levers firmly locked?
3. Is the riving knife aligned with the saw blade? (see page 19)
4. Is the saw blade guard fitted?
5. Make sure that the fences are not touching the saw blade.
6. Can the saw blade rotate freely?
7. Are there any wood pieces jammed between the saw blade and
the table?
8. Have all loose workpieces been removed from the table saw?
9. Have all the setting tools been removed?
10. Wear protective goggles, ear protection and dust mask.

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ADJUSTMENTS
After every new adjustment, we recommend you to make a trial cut in order
to check the new settings.
PARALLEL FENCE
The parallel fence can be mounted on either side of the table. If you change
the side, you will need to fit the fence the other way round.
1. Engage the parallel fence over
the ends of the table.
2. Use the scale on the table to set
the parallel fence to the required
distance from the blade.
3. Lock the parallel fence in the
required position by tightening the
knob at each end.
MITRE GAUGE
1. Insert the guide bar into the
groove in the table top.
2. Loosen the knob to set the angle
required.
3. Rotate until the pointer points to
the angle on the scale you want.
4. Retighten the knob.
• If required you can remove the
fence from the mitre assembly using the 2 locking knobs, or slide it in
either direction to suit the task before re-tightening.
SETTING THE BLADE ANGLE
1. Release the bevel locking handle.
2. Tilt the saw blade and motor
assembly until the saw blade is at
the desired angle.
3. Tighten the bevel lock to lock the
blade at the required angle
shown on the scale.

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CUTTING TIPS
RIPPING CUTS & CROSS CUTS
Ripping is when you use the saw to cut along the grain of the wood.
The parallel fence must always be used when making ripping cuts.
1. Press one edge of the workpiece
against the parallel fence while
the flat side lies on the saw table.
• The blade guard must always
be lowered over the workpiece
and blade.
• When you make a ripping cut,
never stand in line with the
blade.
2. Set the parallel fence in
accordance with the desired width.
3. Switch on the saw.
4. Place your hands (with fingers closed) flat on the workpiece and push the
workpiece along the parallel fence towards the blade.
5. Guide at the side with your left or right hand (depending on the position of
the parallel fence) only as far as the front edge of the guard hood.
6. Always push the workpiece through to the end of the riving knife using a
push stick.
7. Do not remove the offcut piece until the blade has stopped spinning.
8. Secure long workpieces against falling off at the end of the cut (e.g. with a
roller stand etc).
CUTTING NARROW WORKPIECES
Always use a push stick when the
workpiece is narrow and for holding
the workpiece flat on the table.
IMPORTANT: Take extra care to keep
you thumbs away from the saw
blade when feeding the workpiece
past the blade.

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When not in use, place the push stick
in its storage clip on the side of the
saw.
Replace a damaged push stick
immediately.
MITRE CUTS
1. Slide the mitre gauge into the
groove in the table.
2. Adjust the mitre gauge to the
required angle.
3. Press the workpiece firmly against
the mitre gauge.
4. Switch on the saw.
5. Push the mitre gauge and the
workpiece toward the blade to
make the cut.
IMPORTANT: Always hold the guided part of the workpiece. Never hold the
part which is to be cut off.
6. Push the mitre gauge forward until the workpiece is cut all the way
through.
7. Switch off and do not remove the offcut until the blade has stopped
turning.
BEVEL CUTS
Bevel cuts must always be made using the parallel fence.
1. Undo the bevel lock levers at
each end of the saw.
2. Set the saw to the desired angle
on the scale.
3. Tighten the bevel locks to lock the
blade at the selected angle.
4. Set the parallel fence.
5. Perform the cut as you would for
a ripping cut.
NOTE: If precision is required, use a protractor between the blade and table.

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MAINTENANCE
1. Remove dust regularly from the machine. Cleaning is best carried out with
a fine brush.
2. Use a half-round file where necessary to keep the teeth sharp. A blade that
is badly dulled or with damaged teeth should be replaced immediately.
• Never use caustic agents to clean plastic parts.
CHANGING THE BLADE
1. Remove the side cover by
unscrewing the two securing
screws.
2. Using the two wrenches provided,
hold the spindle to prevent the
motor from turning and undo the
the saw blade securing nut -
normal right hand thread.
3. Remove the outer retaining disc
followed by the saw blade by
angling it outwards at the bottom so that it is clear of the motor shaft and
carefully withdrawing it from below.
4. Replace in reverse order ensuring the saw blade teeth face downwards at
the front of the table.
• The arrow on the face of the blade will show the rotation to be
anticlockwise.
5. Hold the blade firmly when tightening the centre nut, taking care to avoid
damaging your hand on the sharp teeth.
IMPORTANT: Note the running direction. The cutting angle of the teeth must
point in the running direction, i.e. forwards (see arrow on the blade guard).
WARNING: REMOVE THE PLUG FROM THE MAINS POWER SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT OR MAINTENANCE.
WARNING: REMOVE THE PLUG FROM THE MAINS SUPPLY BEFORE
CARRYING OUT ANY ADJUSTMENT, SERVICING OR MAINTENANCE.

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RIVING KNIFE ALIGNMENT
6. Check that the riving knife lines up
with the saw blade. If not
proceed as follows.
7. Remove the blade guard (by
releasing the hinge bolt if tight)
and lifting it clear of the slot in the
riving knife as shown.
• If the hinge bolt is loose, it
should just lift away.
8. Remove the two screws that
secure the table insert and lift it
away.
9. Loosen the screws that hold the
riving knife and adjust the riving
knife position until central.
10. Retighten the screws.
11. Replace the table insert.
12. Replace the saw blade guard.
13. Check to make sure that all
components are properly
mounted and in good working
condition before you begin
working with the saw again.
WARNING: CHECK THE ALIGNMENT OF THE RIVING KNIFE EACH TIME THE
SAW BLADE IS REPLACED.

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TROUBLE SHOOTING
Problem Probable cause Solution
Saw will not start 1. Saw not plugged in
2. Fuse blown
3. Power cable damaged
1. Plug in the machine
2. Replace fuse
3. Have cable replaced by
your dealer.
Does not make accurate
45Oand 90Ocuts
1. Table adjuster not set
correctly
1. Check blade with a set
square and adjust pointer
to zero.
Material pinches blade 1. Fence not aligned with
blade. Warped wood. Edge
not set square to fence.
1. Check and adjust fence.
Select another piece of
wood
Material binds on the riving
knife
1. Riving knife not aligned
correctly
1. Check that riving knofe is
correctly aligned with
blade
Saw makes unsatisfactory
cuts
1. Dull blade
2. Blade mounted backwards
3. Gum or pitch on blade
4. Incorrect blade for work
5. Gum or pitch on table
causing erratic feed
1. Replace blade
2. Turn blade around
3. Remove blade and clean
with turpentine and
coarse steel wool
4. Change the blade
5. Clean table with
turpentine and steel wool
and apply wax
Material kicked back from
blade slot
1. Rip fence out of alignment
2. Riving knife not aligned with
blade
3. Feeding stock without rip
fence
4. Riving knife not in place
5. Letting go of wood before
it is all the way past the saw
blade
6. Dull blade
1. Align rip fence with blade
2. Align riving knife with
blade
3. Install and use rip fence
4. Install and use riving knife
with guard
5. Push work fully past blade
before releasing work
6. Replace blade
Blade does not tilt freely 1. Sawdust in tilting
mechanism
1. Brush or blow out loose
dust
Blade does not come up to
speed
1. Extension cable too long 1. Replace or use shorter
cable
Machine vibrates 1. Saw not standing securely
on bench
2. Damaged saw blade
1. Reposition on flat level
surface
2. Replace blade.
Does not make accurate
45Oand 90Ocuts
1. Mitre gauge out of
adjustment
1. Adjust mitre gauge