Clarke Woodworker CBS250C Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
DL1020 - ISS 1
ORIGINAL INSTRUCTIONS
250MM BANDSAW WITH STAND
MODEL NO: CBS250C
PART NO: 6460141

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INTRODUCTION
Thank you for purchasing this CLARKE 250mm Bandsaw with stand.
Before attempting to operate the machine, it is essential that you read this
manual thoroughly and carefully follow all instructions given.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not affect your statutory rights.
ENVIRONMENTAL PROTECTION
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste but according to the laws governing Waste Electrical and
Electronic Equipment (WEEE) at a recognised disposal facility.

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SAFETY PRECAUTIONS
1. Keep work area clear
• Cluttered areas and benches invite injuries.
2. Consider work area environment
•DO NOT expose tools to rain.
•DO NOT use tools in damp or wet locations.
• Keep work area well lit.
•DO NOT use tools in the presence of flammable liquids or gases.
3. Guard against electric shock
•AV O I D body contact with earthed or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).
4. Keep other persons away.
•DO NOT let persons, especially children, not involved in the work touch
the tool or the extension lead and keep them away from the work area.
5. Store idle tools
• When not in use, tools should be stored in a dry locked-up place, out of
reach of children.
6. DO NOT force the tool
• It will do the job better and safer at the rate for which it was intended.
7. Use the right tool
•DO NOT force small tools to do the job of a heavy duty tool.
•DO NOT use tools for purposes not intended.
• Dress properly, DO NOT wear loose clothing or jewellery, they can be
caught in moving parts.
• Non-skid footwear is recommended when working outdoors.
• Wear protective hair covering to contain long hair.
8. Use personnel protective equipment
WARNING: WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAUTIONS
SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC
SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL
THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT
AND SAVE THESE INSTRUCTIONS

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
• Use safety glasses.
• Use ear protection
•Usegloves
• Use face or dust mask if working operations create dust
9. Connect dust extraction equipment
• The tool is provided with a connection for dust extraction and collecting
equipment, ensure these are connected and properly used.
10. DO NOT abuse the power cable
•NEVER yank the power cable to disconnect it from the socket. Keep the
power cable away from heat, oil and sharp edges.
11. Secure work
• Where possible use clamps or a vice to hold the work. It is safer than
using your hand.
12. DO NOT overreach
• Keep proper footing and balance at all times.
13. Maintain tools with care
• Keep cutting tools sharp and clean for better and safer performance.
• Follow instruction for lubricating and changing accessories.
• Inspect the tool power cable periodically and if damaged have it
repaired by a CLARKE service facility.
• Inspect extension cabling periodically and replace if damaged.
• Keep handles dry, clean and free from oil and grease.
14. Disconnect tools
• When not in use, before servicing and when changing accessories such
as blades, bits and cutters, disconnect tools from the power supply.
15. Remove adjusting keys and wrenches
• Form the habit of checking to see that keys and adjusting wrenches are
removed from the tool before turning it on.
16. AV O I D unintentional starting
• Ensure switch is in the “off” position when plugging in.
17. Stay alert
• Watch what you are doing, use common sense and DO NOT operate
the tool when you are tired or under the influence of drugs or alcohol.
18. Check damaged parts

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• Before further use of the tool, it should be carefully checked to
determine that it will operate properly and perform its intended
function.
• Check for alignment of moving parts, binding of moving parts,
breakage of parts, mounting and any other conditions that may affect
its operation.
• A guard or other part that is damaged should be properly repaired or
replaced by a CLARKE service centre.
• Have defective switches replaced by a CLARKE service centre.
•DO NOT use the tool if the switch does not turn it on and off.
19. WARNING
• The use of any accessory or attachment other than one recommended
in this instruction manual may present a risk of personal injury.
20. Have your tool repaired by a CLARKE service centre.
• This electric tool complies with the relevant safety rules. Repairs should
only be carried out by qualified persons using original spare parts,
otherwise this may result in considerable danger to the user.
ADDITIONAL
1. Position the fence on the lower side of the table when bevel-cutting with
the table inclined;
2. Use a suitable holding device when cutting round or irregular shaped
timber to prevent twisting of the work piece;
3. DO NOT use saw blades which are damaged or deformed;
4. DO NOT override the lockout and operate the tool, when the guards
protecting the saw blade is open;
5. DO NOT clean the saw blade whilst it is moving;
6. ALWAYS wear gloves for handling the saw blade and rough material.
7. The push-stick should be used if the distance between the blade and rip
fence is less than approx 150 mm.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity
supply is the same as that indicated on the rating plate. This product is
designed to operate on 230VAC 50Hz. Connecting it to any other power
source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to
change the fuse in the plug, the fuse cover must be refitted. If the fuse cover
becomes lost or damaged, the plug must not be used until a suitable
replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due
to damage, it should be cut off and a replacement fitted, following the wiring
instructions shown below. The old plug must be disposed of safely, as insertion
into a mains socket could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond
with the markings on the terminals of your plug, proceed as follows.
•TheBlue wire must be connected to the terminal which is marked Nor
coloured Black.
•TheBrown wire must be connected to the terminal which is marked Lor
coloured Red.
•TheYellow and Green wire must be connected to the terminal which is
marked E or coloured Green.
.
WARNING! Read these electrical safety instructions thoroughly
before connecting the product to the mains supply.
WARNING! The wires in the power cable of this product are
coloured in accordance with the following code:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit a 5 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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We strongly recommend that this machine is connected to the mains supply via
a Residual Current Device (RCD)
If in any doubt, consult a qualified electrician. DO NOT attempt any repairs
yourself.
SAFETY SYMBOLS
Read the manual
and safety
instructions before
use
Eye protection
should be worn
Ear protection
should be worn
Dust mask should be
worn
WARNING, Motor
gets hot
Do not touch moving
blade
WARNING, Risk of
injury, use push stick
were possible
Keep children and
bystanders at a safe
distance
Disconnect from
power source
before
maintenance or
repair

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CONTENTS - BANDSAW
Make sure that all parts are un-damaged and are present. If any parts are
missing or damaged please contact your CLARKE dealer immediately.
The following loose components are supplied with the bandsaw assembly.
ITEM DESCRIPTION ITEM DESCRIPTION
1 Bandsaw Assembly 5 Spanner
2 Table 6 Allen Keys (3mm & 4mm)
3 Push Stick 7 Table Insert
4 Parallel Rip Fence Assembly 8 3 x M6 x 16 Bolt, Washer & Nut
1 x M6 x 35 Bolt & Nut

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CONTENTS - STAND
Make sure that all parts are un-damaged and are present. If any parts are
missing or damaged please contact your CLARKE dealer immediately.
The following loose components are supplied with the stand assembly.
ITEM DESCRIPTION ITEM DESCRIPTION
1 2 x Long Beam - 400mm 6 2 x Assisted Support Leg -
190mm x 260mm
2 4 x Stand Legs - 560mm 7 24 x M8 x 16 Bolt, Washer & Nut
4 x M6 x 16 Bolt, Washer & Nut
4 x M8 x 45 Bolt, Washer & Nut
3 2 x Short Beam - 230mm 8 Allen Key (5mm)
4 4 x Rubber Feet 9 2 x Short Support Plate - 400mm
5 2 x Long Support Plate - 570mm

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ASSEMBLY
ASSEMBLE THE STAND
NOTE: All numbers in brackets correspond to the Contents - Stand list on
page 9.
1. Place the rubber feet (4) onto the
ends of the stand legs (2).
2. Attach the 4 stand legs (2) to the
outside of the 2 long beams (1) &
2 short beams (3), securing each
leg with 4 x M8 x 16 bolts, flat
washers and nuts. Hand tighten
nuts only at this stage.
3. Attach the 2 long support plates
(5) and 2 short support plates (9)
to the legs, secure each with 2 x
M8 x 16 bolts, flat washers and
nuts. Hand tighten nuts only at this
stage.
4. Attach the 2 assisted support legs
(6) to the 2 stand legs (2) on the
long support plate (5) side of the
stand, secure each with 2 x M6 x
16 bolts, flat washers and
nuts.Hand tighten nuts only at this
stage.