Clarke CSV4A Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC 1221 ISS4
1300W SUBMERSIBLE PUMP
MODEL NO: CSV4A
PART NO: 7230604

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
INTRODUCTION
Thank you for purchasing this CLARKE 1300W Submersible pump.
This pump is designed for pumping clean water and water containing solid
bodies (max 40mm in diameter). It is NOT designed for pumping slurry, sludge,
mud or heavily polluted water, or any water containing chemicals or other
acidic contaminants including salt water.
These pumps are fitted with a thermal overload switch. If the pump overheats
for any reason, it will automatically switch the pump OFF. Once the pump has
cooled (at least 5-10 minutes), the pump will automatically restart.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SAFETY INSTRUCTIONS
GENERAL
1. Read all instructions before use
and save these instructions for
future use.
2. An approved residual current
device (RCD) which has a
tripping current of less then 30mA
MUST be used for all operations.
3. The electrical supply must be the
same as that on the rating plate.
4. ALWAYS make sure that your
hands are dry when connecting
or disconnecting from the mains
supply.
5. NEVER pull the mains lead to
disconnect the pump from the
mains socket.
6. The mains plug must be kept
away from the water at all times.
7. DO NOT allow children or
unauthorised people to touch the
pump, cables or connections.
8. Disconnect the pump from the
mains supply when not in use.
9. If necessary have the pump
repaired by a qualified person.
10. Keep the mains lead away from
heat, oil and sharp edges.
11. If you have to use an extension
lead with this product, it must be
designed for outdoor use and
incorporate a cable suitable for
use with Class I appliances.
12. Disconnect the pump from the
electrical supply and wear gloves
during servicing or maintenance.
PUMP SPECIFIC
1. DO NOT pump explosive /
flammable liquids or chemicals.
2. NEVER allow the pump to run dry
or operate out of the water.
3. Submersible pumps should always
be submerged and stored
vertically.
4. Disconnect the pump from the
mains supply before placing it
into or removing it from the water.
5. ALWAYS check the plug, and all
cables for damage before use.
6. DO NOT use the pump if
damaged. Refer to qualified
service personnel for repair.
7. NEVER carry or lowerthe pump by
the power cable or float switch
always use the handle or a rope
tied securely to the handle.
8. NEVER insert your fingers into the
pump whilst it is connected to the
mains.
9. Never use the submersible pump
in a swimming pool when there
are people or animals in the pool.
10. Keep the pump clear of any
sediment by standing it on a
platform or brick or suspending it
at a suitable depth.
11. DO NOT use the pump if the
water is liable to freeze, as this
can cause damage to the pump.
Remove the pump from the
water and store it in a frost free
location.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL CONNECTIONS
Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply
through an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.
If the plug has to be changed because it is not suitable for your socket, or
because of damage, it must be removed and a replacement fitted, following
the wiring instructions shown below. The old plug must be discarded safely, as
insertion into a power socket could cause an electrical hazard.
If the colours of the wires in the power cable do not agree with the markings
on the plug.
• The BLUE wire must be
connected to the
terminal marked N or
coloured black.
• The BROWN wire must
be connected to the
terminal marked L or
coloured red.
• The YELLOW AND
GREEN wire must be
connected to the
terminal marked E or
or coloured green.
AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING
CURRENT OF LESS THAN 30 mA MUST BE USED.
If you are not sure, consult a qualified electrician. DO NOT try to do any
repairs.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ASSEMBLY
Remove all packaging and make sure that the unit has no visible damage.
Dispose of all packaging appropriately.
FITTING THE ELBOW
1. Screw the elbow into the outlet
port as shown.
2. Connect a suitable hose (not
supplied) to the pump outlet.
• Suitable hoses are available
from your local Clarke dealer.
FITTING THE HOSE ADAPTER
• 2 step adapter 2" hose, 1½" BSP
• 3 step adapter 1¼" hose, 1" BSP,
1" hose.
1. Screw the 2-step adapter onto
the elbow.
2. The 3 step adapter can then be
fitted to the 2-step adapter if
required.
3. Trim the adaptor to the required
size.
• Reducing the hose diameter
will effect the maximum flow
rate.
• Hoses to suit each of the above adaptor sizes are all readily available
from your local Clarke dealer.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
SETTING UP THE PUMP
POSITIONING THE PUMP
1. Place the pump on a flat surface in the area that you want to drain.
• If there is sediment in the operating area, the pump should be placed
vertically on house bricks, or similar.
• Ensure the pump is positioned with adequate space so that the
movement of the float switch is not restricted - recommended minimum
area of 50 x 50cm.
• ALWAYS raise and lower the pump using a rope attached to the lifting
handle.
• Take all necessary precautions as described on page 3.
USING THE PUMP
1. Connect the mains plug to the mains supply.
• Always use a high sensitivity residual current device (RCD) which has a
tripping current of less then 30mA.
2. Switch the mains power supply on.
• The pump will begin to drain water.
• As the water level falls, so will the float switch, until it stops the pump.
• You can adjust the position at which the float switch lead clips to the
side of the pump. Adjusting the length of the float switch lead will
change the depth of water at which the pump will turn on or off.
3. When pumping is finished, disconnect the pump from the mains power
supply.
IMPORTANT: Do not allow the pump to run dry
WARNING: CHECK THE PUMP FOR DAMAGE BEFORE USE, DO NOT USE THE
PUMP IF IT IS DAMAGED IN ANY WAY.
WARNING: THE WATER BEING PUMPED WILL BE POLLUTED IF THIS PUMP
BECOMES DAMAGED AND LUBRICANT WITHIN THE PUMP ESCAPES.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MAINTENANCE
This pump should require no maintenance other than regular cleaning. If the
pump starts to show signs of wear or damage, contact your CLARKE dealer for
advice.
CLEANING
1. Check the pump installation regularly to ensure the water inlet is clear of
leaves or other debris. Take extra care to remove any debris from around
the impeller.
NOTE: Do not attempt to repair the pump yourself, as you may damage the
waterproof seal and invalidate your guarantee. Repairs must be
carried out by your CLARKE dealer, or contact the CLARKE Service
Department, on 020 8988 7400.
STORAGE
When the pump is not being used for extended periods, clean and dry it
thoroughly and store in indoors. if the pump is left in water, it must be run at
least once a week to prevent it from seizing up.
SPECIFICATIONS
WARNING: BEFORE CHECKING THE CONDITION OF THE PUMP, ENSURE IT
IS UNPLUGGED FROM THE MAINS SUPPLY. IF THE UNIT IS HARD WIRED,
ENSURE THE CIRCUIT BREAKER IS OPEN.
Voltage 230V~50Hz
Outlet Thread Diameter 2“ BSP
Power 1300W
Maximum Head Height 11 m
Maximum Depth 7 m
Maximum Flow 417 l/min
Maximum Water Temperature 35oC
Maximum Particle Size 40 mm
Weight 7.8 kg
Cable Length 10 m
Dimensions (D x W x H) 222 x 218 x 427 mm

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
TROUBLESHOOTING
If this does not solve your problem, please contact the Clarke service
department.
PROBLEM SOLUTION
PUMP WILL
NOT START
1. Make sure that the power is switched on.
2. Check fuse (consult an electrician if in doubt).
3. If an extension lead is fitted, check connections (consult
an electrician if in doubt).
4. Internal thermal cut-out has not re-set. Leave for 5-10
minutes and try again.
5. The impeller may be jammed. Disconnect from the mains
supply and remove any objects that may be obstructing
the impeller.
6. Float switch may be jammed against side wall, or
prevented from moving.
7. If the pump still fails to start, consult your CLARKE dealer
for advice.
PUMP WILL
START BUT NOT
PUMP
1. Check that the inlet is not blocked.
2. Check that the outlet is not clogged or obstructed.
3. The head may be too great, i.e. you are trying to lift the
water too great a distance for the pump to cope with.
(“Specifications” on page 7).
4. Air bubble in the pump, produced during immersion.
immerse the pump again, at an angle, and shake it whilst
lowering to remove any air trapped in the system.
5. Impeller may be damaged - Consult your CLARKE dealer.
PUMP WILL
NOT STOP
1. Float switch may be prevented from moving to the fully
down position.
2. Float switch may be faulty. Consult your CLARKE dealer
for advice.
PUMP STOPS
RUNNING
1. Thermal overload has operated. Leave for 5-10 minutes
and try again.
2. Pump has run dry, or float switch has cut in.
3. A foreign object has jammed the impeller.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
PARTS LIST & DIAGRAM

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
PARTS LIST
1 Power Cable 22 Stator
2 Float Switch 23 Bushing
3 Handle 24 Gasket
4 Customized Self Tapping Screw 25 Skeleton Seal
5 Gasket 26 Aluminium Bushing
6 Rear Pump Housing 27 O-ring
7 Self Tapping Screw 28 Front Cover
8 Cable Sheath 29 O-ring
9 Cable Gland 30 Locating Ring
10 16uf Capacitor 31 Adjustable Washer
11 Ground Cover 32 Impeller
12 Nylon Secure Pressing Cap 33 Washer
13 Nylon Secure Pressing Cap 34 Nut
14 Rubber Clip 36 Self Tapping Screw
15 Ribbon 37 Gasket
16 Cable Block 38 Main Pump Housing
17 Customized Self Tapping Screw 39 O-ring
18 Rear Cover 40 Pump Base
18-2 Gasket 41 Base Plate
18-3 Earth Wire 42 Self Tapping Screw
18-4 Lug Plate 43 O-ring
18-6 Gasket 44 Elbow
18-7 Bolt 45 Outlet Connector
19 Wave Washer 46 Mechnical Seal
20 Bearing 47 Protective Ring
21 Rotor 48 Outlet Connector