Clarke DFT230 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
GC0816
230V DIESEL FUEL TRANSFER PUMP
MODEL NO: DFT230
PART NO: 7160050

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INTRODUCTION
Thank you for purchasing this CLARKE Pump.
The DFTP230 pump is a self-priming rotary vane pump equipped with a by-pass
valve and built-in filter on the inlet side. It is designed only for use with diesel
fuels, parafin and light fuel oil. It must not be used with water, petroleum fuels
or alcohol, nor if small solids are known to be in suspension.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
Please note that the details and specifications contained herein, are correct
at the time of going to print. However, CLARKE International reserve the right
to change specifications at any time without prior notice. Always consult the
pump’s data plate.
Fluid Classification / Fluids to be used Clean (parafin, light fuel oil, diesel)
Max. Head 6 m
Max. Flowrate (dependant upon
temperature/type of oil)
56 l/min
Duty Cycle Continuous
Max. Operating Temperature 10 - 70oC
Max liquid temperature 40oC
Weight (complete) 14 kg
Inlet Hose Length 2 m
Outlet Hose Length 2 m
Power cable length 2 m
Motor 230 Vac~50Hz
Input rated power 450 W
IP Rating IP 54
Thermal overload protection fitted Yes

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SAFETY PRECAUTIONS
Please read all of the safety and operating instructions carefully before using
this product. Keep these instructions in a safe place for future reference.
WORK AREA
1. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
2. Do not operate power products in explosive atmospheres such as in the
presence of flammable liquids, gasses or dust. Power products create
sparks which may ignite dust or fumes.
ELECTRICAL SAFETY
1. Do not abuse the electrical cable. Keep the cable away from sources of
heat, oil, sharp edges or moving parts. Damaged or tangled cables
increase the risk of electric shock.
PUMP SAFETY
1. DO NOT use this pump where there is a danger of fire.
2. DO NOT use to pump ANY liquid other than diesel, parafin and light fuel oil.
3. ALWAYS ensure the ON/OFF switch, is in the OFF (O) position, BEFORE
connecting to the battery. This is to avoid the possibility of arcing taking
place, thereby reducing the risk of fire.
4. Switch the pump OFF as soon as the task is complete.
5. Do not use the pump if the switch does not turn it on and off. Any power
product that cannot be controlled with the switch is dangerous and must
be repaired.
6. If necessary, have your pump repaired by a qualified person using
identical replacement parts. This will ensure that the safety of the product is
maintained.
ENVIRONMENTAL PROTECTION
1. Take care to ensure that if diesel fuel is spilt that it is cleaned away using
sand or treated with absorbent granules designed for the purpose.
2. Always make every effort to contain any spillage and prevent ingress into
the local water course.

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ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
GUARANTEE
This CLARKE product is guaranteed against faulty manufacture for a period of
12 months from the date of purchase. Please keep your receipt as proof of
purchase. This guarantee is invalid if the product is found to have been
abused or tampered with in any way, or not used for the purpose for which it
was intended.
Faulty goods should be returned to their place of purchase. No product can
be returned to us without prior permission. This guarantee does not effect your
statutory rights.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard
To ensure that the colours of the wires in the power cable correspond with the
markings on the terminals of your plug, proceed as follows.
•The wire which is coloured Blue must be connected to the terminal
which is marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal
which is marked Lor coloured Red.
• The wire which is coloured Yellow and Green must be connected to
the terminal which is marked E or or coloured Green
We strongly recommend that this machine is connected to the mains supply
via a Residual Current Device (RCD))
If in any doubt, consult a qualified electrician. DO NOT attempt any
connections yourself.
WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE
MAINS SUPPLY.
WARNING! THE WIRES IN THE POWER CABLE SHOULD BE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
Blue = Neutral Brown = Live Yellow and Green = Earth
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)
Earth
(Green and Yellow)

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
CONTENTS
ITEM DESCRIPTION
1 230 volt fuel transfer pump
2 Transparent Inlet (suction) Hose(1” BSP end fittings)
3 Rubber Outlet (delivery) Hose (1” BSP end fittings)
4 Dispensing Nozzle Assembly
5 1” BSP to 19mm Hose Adaptors
6 Foot Valve/Filter assembly (received attached to suction hose)
7 Hose Clamps (pair)

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CONNECTION & OPERATION
1. The pump can be installed in any horizontal mounting position and
mounted using screws of adequate size (not supplied) through the
mounting holes in the base.
2. If the fuel supply tank is located higher than the pump it is advisable to
install an anti-siphon valve to prevent the possibility of fuel leaks.
3. The pump should not be installed at more than 6m above the fuel supply.
4. Check the inlet and outlet ports and their threads are clean before
connecting the hoses.
5. Before connecting the delivery hose, partially fill the pump body with diesel
fuel to facilitate priming. Ensure hoses and tank are free of dirt particles.
6. Screw in either;
• A) the inlet and outlet hoses supplied or
• B) the inlet adaptors for use with 19mm hoses
NOTE: The infeed hose is connected to the side of the pump with the inlet filter
and the outlet hose to the side marked “OUT” on the pump body.
7. Connect the dispensing nozzle to the outlet hose.
• The hose and connections need to be completely air tight otherwise
air will be drawn in and reduce the flow.
8. Before connecting the delivery hose FOR THE FIRST TIME, partially fill the
pump body with fuel to facilitate priming. Ensure the hoses and tank are
free from contamination.
9. Ensure the ON/OFF switch is set to the OFF (O) position BEFORE plugging the
pump into the power supply.
10. Switch the pump on.
11. When starting for the first time, opening the dispensing nozzle will permit
evacuation of air and achieve quicker priming.
12. Always switch off the pump when finished dispensing.
13. Ensure the hose and inlet filter are clean as once clogged, pump
performance will quickly decline.
14. When finished pumping, switch off the pump. Do not allow the pump to run
dry for more than 30 seconds after discharge has stopped.
WARNING: DO NOT USE WITH PETROL OR ANY OTHER HIGHLY FLAMMABLE
LIQUID TO DUE TO THE POSSIBILITY OF SPARKING TAKING PLACE AND
CAUSING FIRE.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
FAULTFINDING
Problem Check Solution
The pump fails to
operate.
Check for power failure if
pump is plugged in.
Check the switch is on and
that the fuse is not blown.
Pump rotor jammed.
Motor fault.
Thermal cut-out has tripped.
Plug the pump into the
socket.
Replace fuse or switch
on.
Check for possible
damage or obstruction
of the rotating parts.
Return to Clarke Service
Department for repair.
Wait for pump to cool
down before re-starting.
Motor turns slowly
when starting.
Low supply voltage. Check electrical supply.
Lack of flow delivery. Low level in the storage
tank.
Foot filter blocked.
Pump is positioned too high
above the storage tank.
By-pass valve blocked.
Air entering the pump via
the suction tubing.
Narrowing of the suction
tubing.
Low pump speed.
Suction tubing is resting on
the bottom of the tank.
Refill the tank.
Clean out the filter.
Position the pump lower
in relation to the tank.
Return to Clarke Service
Department for repair.
Check the tubing
connections.
Tubing is damaged,
blocked, or the wrong
type of tubing being
used.
Check the power supply.
Raise the tubing.
Leakage from the
pump body.
Seal damaged. Return to Clarke Service
Department for repair.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
MAINTENANCE
The pump requires little maintenance but should be inspected before use to
ensure that the power cable is in good condition.
Ensure that the hoses are perfectly
sound and secure, and that the filter
on the end of the inlet hose is kept
clean.
Periodically remove the cover panel
shown and clean the pump inlet filter
as necessary.
Store the pump in dry conditions
protected from the weather.
For any problems requiring dismantling of the pump, contact your CLARKE
dealer.
Increased pump
noise
Cavitation of the liquid
being pumped.
Irregular functioning of the
by-pass valve
Air present in the diesel fuel.
Reduce suction pressure
Dispense fuel until the air
is purged from the by-
pass system.
Check the suction hose
connection.

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
DFT230 COMPONENT PARTS
PART NO DESCRIPTION PART NO DESCRIPTION
1 Screw M5 x 10 10 Circlip
2 Front cover 11 By -pass valve
3 O-Ring 12 Filter
4 Rotor blade 13 Rubber gasket
5 Rotor 14 Filter cover
6Pumpbody 15Key
7 By-pass spring 16 Control box
8 Seal 17 Power cable/plug
9 Motor

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Parts & Service: 020 8988 7400 / E-mail: [e-mail] or [e-mail]
DECLARATION OF CONFORMITY