Clarke HSE RANGE Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC0921 - rev 9
SUBMERSIBLE PUMPS
MODEL NO: HSE RANGE
PART NO: SEE TABLE PAGE 13

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INTRODUCTION
Thank you for purchasing this CLARKE heavy duty submersible pump.
Before attempting to use the pump, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to the submersible
pump giving you long and satisfactory service.
Please keep these instructions in a safe place for future reference.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.

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SAFETY INSTRUCTIONS
GENERAL
1. Read all instructions before use
and save these instructions for
future use.
2. An approved residual current
device (RCD) which has a
tripping current of less then 30mA
MUST be used for all operations.
3. The electrical supply must be the
same as that on the rating plate.
4. Always make sure that your
hands are dry when connecting
or disconnecting from the mains
supply.
5. Never pull the mains lead to
disconnect the pump from the
mains socket.
6. The mains plug must be kept
away from the water at all times.
7. Do not allow children or
unauthorised people to touch the
pump, cables or connections.
8. Disconnect the pump from the
mains supply when not in use.
9. If necessary have the pump
repaired by a qualified person.
10. Keep the mains lead away from
heat, oil and sharp edges.
11. If you have to use an extension
lead with this product, it must be
designed for outdoor use and
incorporate a cable suitable for
use with Class I appliances.
12. Disconnect the pump from the
electrical supply and wear gloves
during servicing or maintenance.
PUMP SPECIFIC
1. Do not pump explosive /
flammable liquids or chemicals.
2. Never allow the pump to run dry
or operate out of the water.
3. Submersible pumps should always
be submerged and stored
vertically.
4. Disconnect the pump from the
mains supply before placing it
into or removing it from the water.
5. Always check the plug, and all
cables for damage before use.
6. Do not use the pump if
damaged. Refer to qualified
service personnel for repair.
7. Never carry or lower the pump by
the power cable or float switch
always use the handle or a rope
tied securely to the handle.
8. Never insert your fingers into the
pump whilst it is connected to the
mains.
9. Never use the submersible pump
in a swimming pool when there
are people or animals in the pool.
10. Keep the pump clear of any
sediment by standing it on a
platform or brick or suspending it
at a suitable depth.
11. Do not use the pump if the water
is liable to freeze, as this can
cause damage to the pump.
Remove the pump from the
water and store it in a frost free
location.

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ELECTRICAL CONNECTIONS
Models EXCEPT HSE301A & 361A should have their mains lead connected to a
standard 230 volt (50Hz) electrical supply through an approved plug or a
suitably fused isolator switch. We recommend that these pumps be fitted with
a Residual Current Device (RCD).
NOTE: This is mandatory when pump is used for pumping swimming pools.
Models HSE301 & 361 must be connected to a protected 110V supply,
through a suitably approved connector. On no account must a 230V-13amp
plug be used.
NOTE: If a portable 110V transformer is used, make sure it has a rated
capacity sufficient to take the load of the pump.
In the event that the pump is hard-wired into the electrical system, it must be
carried out in accordance with IEE regulations.
If used for draining swimming pools or ponds, the pump MUST be fitted with a
Residual Current Device (RCD) with a rated residual operating current of no
greater than 30mA.
As the colours of the flexible cable of this appliance may not correspond with
the coloured markings identifying terminals in your plug proceed as follows:
• The BLUE wire must be
connected to the
terminal which is
marked N or coloured
black.
• The BROWN wire must
be connected to the
terminal which is
marked L or coloured
red.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
Plug must be BS1363/A approved.
Always fit
Ensure that the outer sheath of
Neutral
(Blue)
Live
(Brown)
Earth
(Green and
a 13 Amp
the cable is firmly held by the clamp
fuse.
Yellow)

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• The YELLOW AND GREEN wire must be connected to the terminal which
is marked E or coloured green.
The HSE301 & 361 must be connected to a protected 110V supply through a
suitably approved connector. On no account must a 230V, 13amp plug be
used.
NOTE: If a portable 110V transformer is used, make sure it has a rated
capacity sufficient to take the load of the pump.
In the event that the pump is hard-wired into the electrical system, it must be
carried out in accordance with IEE regulations.
FUSE RATING
The fuse in the plug for this pump must be rated according to the Technical
Specification.
If this product is fitted with a plug which is moulded onto the electrical cable
(i.e. non-rewirable) please note:
1. The plug must be thrown away if it is cut from the cable. There is a danger
of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Replacement fuse covers can be obtained from your local dealer or most
electrical outlets.
4. The fuse in the plug must be replaced with one of the same rating and this
replacement must be ASTA approved to BS1362.
IMPORTANT: If in doubt, consult a qualified electrician.

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OVERVIEW
The Clarke HSE range of submersible pumps are of rugged and durable
construction, designed for long lasting continuous operation. They are suitable
for discharging pools, ponds, fountains, pits and any waste water drainage.
They can handle foul water containing sewage or other suspended material
including sand up to a maximum of 3kg/m3to an amount stated in the
specifications for each model. They may be used for pumping water,
(including seawater) or water containing small solids in suspension with
particle sizes of up to 6-10mm in diameter, dependant upon the size of pump.
The pumps are not suitable for handling inflammable, corrosive, explosive or
dangerous liquids.
The range includes models 130, 200, 300/301 & 360/361 as itemised in the
Technical Specification.
The HSE200 is fitted with a strainer to prevent the ingress of foreign matter.
Float switches are fitted to those models bearing an ‘A’ suffix, meaning the
pump will stop and restart automatically as the surrounding water level
changes. This makes them suitable for permanent or semi-permanent
installations, eg. installations where it is necessary to maintain a water at a
particular level without an operator in attendance.
As the water level rises, the switch will float and start the pump. As the water
level falls, so will the float switch, until it stops the pump. Float switches are
factory set to provide the correct ON-OFF switching mode.

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• It is not recommended that these pumps be used for pumping drinking
water, as there is a remote possibility of water contamination due to
leakage of pump lubricant should the pump malfunction or the oil seal
become damaged.
All HSE pumps are provided with a thermal overload cut-out, so that in the
event the pump becomes overheated (due to becoming blocked etc.) the
pump will shut off automatically. When the blockage has been cleared, the
thermal overload will cool down and re-set and the pump can be re-started.
OPERATION
CONNECTION AND LOCATION
1. Place the pump in a vertical position resting on a firm, flat surface. If this is
not available, sit the pump on timber or house bricks, but ensure they are
not likely to collapse. Never install the pump on sand, silt, mud or ground
that is likely to collapse.
Automatic versions should only be placed in a sump which is large enough
not to restrict the movement of the float switch. It is advisable to use a
strainer when using the pump as a sump pump.
2. Keep the pump clear of any
sediment by standing it on a
platform or brick or suspending
from a rope attached to the
handle if the pump is to be
used where there may be silt or
mud etc (e.g. garden ponds).
3. Connect the outlet to the
largest diameter hose
available, as any restrictions will
reduce capacity and put
further strain on the motor. The
outlet hose diameter for each
HSE pump is given in the
Technical Specification.
4. Ensure that the hose diameter is
equal to or greater than the diameter of the pump outlet if a long run of
discharge hose is being used.
5. Ensure the float has sufficient room to operate correctly if used in a
confined space such as a shaft or sump.

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NOTE: When the pump is being used in a permanent or semi-permanent
installation, a check valve must be fitted in the delivery hose. Suitable
hoses are available from your Clarke dealer.
USING THE PUMP
1. Take all necessary precautions as described on page 4 before plugging in
the pump and switching ON. Where the pump is an automatic unit fitted
with a float switch, the pump will only run where there is sufficient depth of
water for the float to rise and activate the pump.
If the water is likely to freeze, the pump must be run continuously, otherwise
the pump must be removed from the water and stored in a frost free
location.
2. Never run the pump dry. Never run the pump with the body exposed for
more than 10 minutes.
3. When the water has been pumped out, disconnect from the power supply.
Avoid running the pump continuously.
AUTOMATIC THERMAL OVERLOAD
These pumps are fitted with automatic thermal overload protection. If the
pump overheats due to an obstruction in the pump, or pumping warm water
for example, it will shut off automatically. Switch the pump OFF and
disconnect from the mains supply. Check for blockages and allow the motor
to cool (at least 5 minutes) before attempting to restart, by which time the cut-
out will have reset.
ACCESSORIES
A wide range of accessories is available from your nearest CLARKE dealer, for
further information, contact your nearest dealer, or telephone CLARKE
International Sales department on 01992 565300.

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HSE SERIES PUMP PERFORMANCE

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CLEANING & MAINTENANCE
This pump should require no maintenance other than regular cleaning. If the
pump starts to show signs of wear or damage, contact your CLARKE dealer for
advice.
Do not use the pump if there is any damage to the mains power cable, or to
the float switch or it’s connecting cable.
Check pump installation regularly to ensure the base inlet is clear of leaves or
other debris.
Do not attempt to repair the pump yourself, as you may damage the
waterproof seal and invalidate your guarantee. Repairs must be carried out
by your CLARKE dealer, or contact the CLARKE Service Department on 020
8988 7400.
If using this pump to empty a garden pond, please note that there is a small
quantity of oil in the pump seal. If the pump or seal is damaged, possibly
caused by running the pump dry, oil may leak out, and appear as a film on
the surface of the water. The oil must be cleared to prevent any possible harm
to pond life. Disconnect the pump from the electrical supply, remove it from
the pond and clear the oil, then contact your CLARKE dealer for advice.
STORAGE
When the pump is not being used for extended periods, clean and dry it
thoroughly and store it indoors. If the pump is left in water, it must be run at
least once a week to prevent it from seizing up.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
WARNING: MAKE SURE THAT THE PUMP IS DISCONNECTED FROM THE
MAINS SUPPLY BEFORE CLEANING, OR PERFORMING ANY
MAINTENANCE.

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FAULTFINDING
If this does not solve your problem, please contact the Clarke service
department.
PROBLEM SOLUTION
PUMP WILL
NOT START
1. Make sure that the power is switched on.
2. Check fuse (consult an electrician if in doubt).
3. If extension lead is fitted, check connections (consult an
electrician if in doubt).
4. Internal thermal cut-out has not re-set. Leave for 5-10
minutes and try again.
5. The impeller may be jammed. Disconnect from the mains
supply and remove any objects that may be obstructing
the impeller.
6. Float switch may be jammed against side wall, or
prevented from moving.
7. Water level too low - float switch in OFF position - lift float
to check switch.
8. If the pump still fails to start, consult your CLARKE dealer
for advice.
PUMP WILL
START BUT NOT
PUMP
1. Check that the inlet is not blocked.
2. Check that the discharge tube is not clogged or
obstructed.
3. The head may be too great, i.e. you are trying to lift the
water too great a distance for the pump to cope with.
4. Air bubble in the pump, produced during the plunge.
Plunge the pump again, at an angle, and shake it whilst
lowering to remove any air trapped in the system.
5. Impeller may be damaged - Consult your CLARKE dealer.
PUMP WILL
NOT STOP
1. Float switch may be prevented from moving to the fully
down position.
2. Float switch may be faulty. Consult your CLARKE dealer
for advice.
PUMP STOPS
RUNNING
1. Thermal overload has operated. Leave for 5-10 minutes
and try again.
2. Pump has run dry, or float switch has cut in.
3. A foreign object has jammed the impeller.

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PARTS DIAGRAM
1Topcover PumpCasing
2 Upper Bearing Strainer
3 Motor Housing 14 Power Cable
4 Shaft 15 Capacitor
5 Stator 16 Cap Packing
6 Lower Bearing 17 O-ring
7 Seal Plate 18 O-ring
8 Oil Seal 19 Nut
9 Mechanical Seal 20 Setting Screw
10 Seal Cover 21 Screw-in Plug
11 Impeller 22 Retaining Ring

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TECHNICAL SPECIFICATIONS

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DECLARATION OF CONFORMITY-UK

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DECLARATION OF CONFORMITY-EU