Clarke CR4 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
GC1018 - ISS1
ORIGINAL INSTRUCTIONS
2000W VARIABLE SPEED ROUTER
MODEL NO: CR4
PART NO: 6462077

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INTRODUCTION
Thank you for purchasing this CLARKE 2000W Variable Speed Router.
The router is designed to be fitted with rotary cutting bits that allows you to cut
slots into or shape the edges of various materials.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ITEMS SUPPLIED
•1xRouter
• 1 x Parallel Fence c/w Guide Rods
• 2 x Fence Rods c/w fixing screws
• 1 x Dust Extraction Port - Internal Ø : 34 mm/external Ø 38mm
• 3 x Collets - 1 x ¼”, 1 x ⅜”and 1 x ½”(fitted)
• 1 x Collet Nut (fitted)
• 1 x Spanner
• 1 x Template Guide Bush 22mm
• 1 x Circle Guide Centre (Trammel Attachment c/w fixings)
• 1 x Roller Guide Assembly
• 1 x Measuring Scale

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ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.
SPECIFICATIONS
Specifications are correct at the time of going to print. CLARKE International reserve the
right to change specifications at any time without prior notice.
Electric Supply 230V 50Hz
Motor Power Rating 2000W
No Load Speed 8000 - 23000 RPM (±10%)
Plunge Range 0 - 66 mm
Collet Size ¼”, ⅜”and ½”
Dust extraction Adaptor Port Size 34 mm I/D / 38 mm O/D
Dimensions: (Length x Height x Width) 155 x 320 x 318 mm
Net Weight 6.25 kg
Sound Pressure level: dB LpA 93 dB
Sound Power level: dB LWA 104 dB (uncertainty factor 3 dBA)
Vibration Levels Left: 3.184 / right: 4.297m/s2
Uncertainty value K (1.5)

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GENERAL SAFETY RULES
1. WORK AREA
a. Keep the work area clean and well lit. Cluttered and dark areas invite
accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2. ELECTRICAL SAFETY
a. Power tool plugs must match the outlet. Never modify the plug in any
way. Do not use adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce the risk of electric shock.
b. Do not expose power tools to rain or wet conditions. Water entering a
power tool will increase the risk of electric shock.
c. Do not abuse the cable. Never use the cable for carrying, pulling or
unplugging the power tool. Keep the cable away from heat, oil, sharp
edges or moving parts. Damaged or entangled cables increase the risk
of electric shock.
d. When operating a power tool outdoors, use an extension cable suitable
for outdoor use. Use of a cable suitable for outdoor use reduces the risk of
electric shock.
e. Remove the plug from the socket before carrying out any adjustment,
servicing or maintenance.
f. Fully unwind cable drum extensions to prevent overheating.
g. When an extension cable is required, you must make sure that it has the
right ampere rating for your power tool and is in a safe condition.
3. PERSONAL SAFETY
a. Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.

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d. Remove any adjusting key or spanner before turning the power tool on.
A spanner or a key left attached to a rotating part of the power tool may result in
personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g. Hold power tool by insulated gripping surfaces, because the cutter may
contact its own cord. Cutting a "live" wire may make exposed metal
parts of the power tool "live" and shock the operator.
h. Use clamps or another practical way to secure and support the
workpiece to a stable platform. Holding the work by your hand or
against the body leaves it unstable and may lead to loss of control.
4. POWER TOOL USE AND CARE
a. Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate which it was
designed.
b. Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
c. Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
d. Store idle tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Well maintained cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc, in accordance with
these instructions. Use of the power tool for operations different from intended
could result in a hazardous situation.
5. SERVICE
a. Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.

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ADDITIONAL WARNINGS FOR ROUTERS
a. Do not start the router while the bit is touching the workpiece.
b. Make sure that the bit has stopped before engaging the spindle lock.
c. Do not touch the router bits immediately after use - they can be very
hot.
d. Make sure that the plunge spring is always fitted when using hand-held.
e. Only use router bits designed for woodwork and suitable for the speed
rating of this router.
f. Only use bits with a shank diameter exactly matched to the collet(s)
supplied with this router.
g. Extra precautions must be taken when using bits with a diameter
greater then 2" (50mm). Use very slow feed rates and/or multiple
shallow cuts to prevent the motor from overloading.
h. Always examine walls, floors and ceilings for hidden power cables and
pipes.
i. After long work periods external metal parts & accessories can be hot.
j. Handle router bits carefully, they can be extremely sharp.
k. Examine the bit carefully for signs of damage or cracks before use.
Replace damaged or cracked bits immediately.
l. Always use both handles and make sure that you have a firm grip on
the router before starting work.
m. Keep your hands away from the bit.
n. Before using the tool, switch on and let it run for a while. Look for
vibration or wobbling that could indicate an improperly installed bit.
o. Note the direction of rotation of the bit and the direction of feed.
p. Always switch off and wait until the bit has stopped before removing
the router from the work piece and also before putting the router down
on the workbench.
q. Make sure that you have removed foreign objects such as nails and
screws from the workpiece before starting.

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ELECTRICAL CONNECTIONS
Before switching the product on, make sure that the voltage of your electricity supply is
the same as that indicated on the rating plate. This product is designed to operate on
230VAC 50Hz. Connecting it to any other power source may cause damage.
This product may be fitted with a non-rewireable plug. If it is necessary to change the
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or
damaged, the plug must not be used until a suitable replacement is obtained.
If the plug has to be changed because it is not suitable for your socket, or due to
damage, it should be cut off and a replacement fitted, following the wiring instructions
shown below. The old plug must be disposed of safely, as insertion into a mains socket
could cause an electrical hazard.
If the colours of the wires in the power cable of this product do not correspond with the
markings on the terminals of your plug, proceed as follows.
• The wire which is coloured Blue must be connected to the terminal which is
marked Nor coloured Black.
• The wire which is coloured Brown must be connected to the terminal which is
marked Lor coloured Red.
We strongly recommend that this machine is connected to the mains supply via a Residual
Current Device (RCD)
This symbol indicates that this is a Class II product, and does
not require an earth connection.
WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS
SUPPLY.
WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE
COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
BLUE = NEUTRAL BROWN = LIVE
Plug must be BS1363/A approved.
Always fit a 13 Amp fuse.
Ensure that the outer sheath of the cable is firmly held by the clamp
Neutral
(Blue)
Live
(Brown)

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OVERVIEW

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OVERVIEW
DESCRIPTION DESCRIPTION
1 Parallel Guide 13 Plunge Locking Lever
2 Depth Adjusting Knob 14 Dust Extractor Port
3 Depth Stop Scale 15 Base Plate
4 Brush Access Cover 16 Safety Button
5 Speed Control 17 Trigger
6 Side fence locks 18 Brush Access Cover
7 Spindle Lock 19 Width Measuring Scale
8 Collet Retaining Nut 20 Collets
9 Depth Stop Turret 21 Template Guide Bush
10 Guide Rod 22 Circle Guide Assembly
11 Depth Stop Locking Knob 23 Trammel Attachment
12 Fine Depth Adjuster 24 Spanner

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BEFORE USE
INSTALLING AND REMOVING A ROUTER BIT
1. Push and hold the spindle lock.
2. Turn the spindle until the spindle
locks into position.
3. Use the spanner supplied to
loosen the collet nut and remove
the bit if one is installed.
4. Slide a bit into the spindle and
tighten the collet nut.
NOTE: At least ¾of the shank must
be inside the collet.
• Do not tighten the collet nut without a bit installed.
5. Release the spindle lock.
CHANGE THE COLLET SIZE
1. Push and hold the spindle lock.
2. Turn the spindle until it locks into
position.
3. Loosen the collet nut using the
spanner supplied.
4. Carefully remove the collet from
the nut and replace with the
collet you need.
• Your router is supplied with 3
collets, ¼”, ⅜”and ½”.
5. Replace the nut.
WARNING: MAKE SURE THAT THE ROUTER IS ISOLATED FROM POWER
SUPPLY BEFORE YOU CHANGE THE BIT.
WARNING: MAKE SURE THAT YOU USE THE RIGHT SIZE COLLET FOR THE BIT
BEING USED.
WARNING: ONLY USE ROUTER BITS THAT HAVE A SPEED RATING THAT
EXCEEDS THE MAXIMUM SPEED OF THIS ROUTER.