CleanCraft GPI 5548 User manual

garden pump
GPI 5548
operating manual
GPI 5548
WATERPUMP
Machine Translated by Google

imprint contents
12 Disposal, recycling of old devices...17
1. Introduction ................................................ ...............3
1.1 Copyright................................ ....................... 3 1.2
Customer Service........................ ............................ 3
1.3 Limitation of liability................. .................... 3
6 Transport, packaging, storage........................8 6.1
Delivery................ .......................................... 8 6.2
Transportation ..... .................................................. .....
8 6.3 Packaging........................................ ............... 8
6.4 Storage................................ ....................... 8 7
Description of the device .................. .............................9
7.1 Accessories .................. .......................................
10 7.2 Functional description..... ................................ 10
10 Operation ..................................... ..................14 10.1
Operating the water pump ........................ 14 11 Care ,
maintenance and repairs ..16 11.1 Care through
cleaning .................................. 16 11.2 Maintenance
and maintenance/repair......... 16 11.3 Inspection of
the pump................................. ..... 17
16 EU Declaration of Conformity ........................22 17
Notes .......... .................................................. .....23
8 Installation ................................................ .............11
4 Nameplate ..................................................... .............8
5 Specifications................................. ...................8th
9 Commissioning................................................ ......13
15 Spare parts ..................................................... ............20
15.1 Ordering spare parts................................... ......
20 15.2 Spare parts drawing........................................ 21
13 Malfunctions, possible causes and measures ..17
14 Error codes .................................. ...................19
item number
Internet:
0049 (0) 951 96555 - 55
[email protected]
www.cleancraft.de
GPI 5548
Edition: 19.11.2019 Version:
1.02 Language: German
product identification
garden pump
E-mail:
8.1 Notes on installation................................. 11 8.2 Assembling
the pump ...... .................................... 11 8.3 Connection of the
suction line .......... ..................... 12 8.4 Electrical
connection........................ ............. 13
Fax:
12.2 Disposal of electrical devices......... 17 12.3 Disposal of
lubricants......................... 17 12.4 Disposal at municipal
collection points . 17
GPI series | Version 1.02
Stuermer Maschinen GmbH Dr.-
Robert-Pfleger-Str. 26 D-96103
Hallstadt
12.1 Decommissioning........................................ 17
Manufacturer
2
Technical changes and errors reserved.
Original operating instructions
copyright
Passing on and duplicating this document, using and
communicating its contents are prohibited unless expressly
permitted. Violations oblige to compensation.
Information on the operating instructions
2 Security ..................................................... .................3 2.1
Explanation of symbols...................... ................... 3 2.2
Responsibility of the operator ........................ .. 4 2.3 Personnel
qualifications ................................ 5 2.4 Personal protective
equipment ........ .................... 5 2.5 General safety
instructions ........................ 5 2.6 Safety labeling on the water
pump .. 7 3 Intended use ........................7 3.1
Misuse............ ........................................ 7 3.2 Residual
risks....... .................................................. 7
Copyright © 2019 Stürmer Maschinen GmbH, Hallstadt, Germany.
The contents of these operating instructions are the sole
property of Stürmer Maschinen GmbH.
7521400
Author: FL
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1. Introduction
2 security
water pump.
Illustrations in these operating instructions are for
basic understanding and may deviate from the
actual design.
E-mail:
Safety instructions are identified by symbols in
these operating instructions. The safety instructions
are introduced by signal words that
- Improper use,
The obligations agreed in the delivery contract, the
general terms and conditions and the
0049 (0) 951 96555-111
[e-mail]
All information and instructions in the operating
instructions have been compiled taking into account
the applicable standards and regulations, the state of
the art and our many years of knowledge and
experience.
- Use of unapproved spare parts.
They will be happy to help you with expert advice and
information.
You have made a good choice with the purchase of
the CLEANCRAFT garden pump.
- unauthorized conversions,
regulations.
Spare parts order:
will result in death or serious injury if not avoided.
Fax:
The manufacturer accepts no liability for damage in
the following cases:
It must always be kept at the place where the water
pump is used. In addition, the local accident prevention
regulations and general safety regulations for the area
of application of the water pump apply.
The contents of these instructions are protected
by copyright. Their use is permitted within the
scope of using the water pump. Any other use is
not permitted without the written consent of the
manufacturer.
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
We are always interested in information and
experiences that result from the application and can
be valuable for improving our products.
- non-observance of the operating instructions,
3
Internet:
The actual scope of delivery may deviate from the
explanations and illustrations described here in the
case of special versions, when using additional order
options or due to the latest technical changes.
for safe and trouble-free operation. Additional task-
related safety instructions are included in the individual
chapters.
safety instructions
Express the level of risk.
The manufacturer's terms of delivery and the
statutory provisions valid at the time the contract was concluded
- Use of untrained personnel,
If you have any questions about your water pump or
require technical information, please contact your specialist dealer.
www.cleancraft.de
This combination of symbol and signal word
indicates an immediately dangerous situation
Germany:
- technical changes,
Fax: [phone]-119
Email: [e-mail]
GPI series | Version 1.02
Read the operating instructions carefully before
starting up.
Repair service:
The operating instructions are part of the water pump.
This provides information about proper commissioning,
intended use and safe and efficient operation and
maintenance of the Was
We register trademark, patent and design rights
to protect our products, provided this is possible in
individual cases. We strongly oppose any
infringement of our intellectual property.
This section gives an overview of all important security
packages for the protection of people as well as
DANGER!
introduction
1.1 Copyright
1.2 Customer Service
2.1 Explanation of symbols
1.3 Limitation of Liability
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WARNING!
security
ATTENTION!
ATTENTION!
A NOTICE!
tips and recommendations
2.2 Responsibility of the operator
Obligations of the operator:
This combination of symbol and signal word indicates a
potentially dangerous situation that can lead to damage to
property and the environment if not avoided.
and to avoid dangerous situations, the safety instructions
given in these operating instructions must be observed. Furthermore, the operator is responsible for ensuring that the
machine is always in perfect technical condition.
This combination of symbol and signal word indicates a
possibly dangerous situation that can lead to minor or light
injuries if not avoided.
tips and recommendations
Therefore the following applies:
- The operator must ensure that the maintenance intervals
described in these instructions are observed.
If the machine is used in the commercial sector, the operator of
the device is subject to the statutory occupational safety
obligations. For this reason, the safety instructions in these
operating instructions as well as the safety, accident prevention
and environmental protection regulations applicable to the area
in which the machine is used must be observed. The following
applies in particular:
- The operator must clearly regulate and define the
responsibilities for installation, operation, troubleshooting,
maintenance and cleaning.
- The operator must have all safety devices checked
regularly for functionality and completeness.
4GPI series | Version 1.02
This combination of symbol and signal word indicates a
potentially dangerous situation that can lead to damage to
property and the environment if not avoided.
- The operator must ensure that all persons handling the
device have read and understood these instructions. In
addition, he must train the staff at regular intervals and
inform them about the dangers.
- The operator must be aware of the applicable Art
This symbol highlights useful tips and recommendations as
well as information for efficient and trouble-free operation.
This combination of symbol and signal word indicates a
potentially dangerous situation which, if not avoided, will
result in death or serious injury.
The operator is the person who operates the machine himself for
commercial or economic purposes or lets a third party use it and
bears the legal product responsibility for the protection of the
user, the staff or third parties during operation.
Inform yourself about occupational health and safety
regulations and, in a risk assessment, identify additional
hazards that result from the special working conditions at
the place of use of the device. He must implement these in
the form of operating instructions for operating the machine.
To reduce the risk of personal injury and property damage
- During the entire period of use of the machine, the
operator must check whether the operating instructions
he has drawn up correspond to the current status of the
regulations and, if necessary, adapt them.
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protective gloves
security
Danger if people are not sufficiently
qualified!
safety goggles
safety shoes
protective clothing
WARNING! 2.4 Personal Protective Equipment
2.3 Personnel Qualifications
2.5 General safety instructions
Only persons who can be expected to carry out this
work reliably are permitted to carry out any work.
People whose ability to react e.g. B.
The following should be noted:
The operator has been instructed by the operator
about the tasks assigned to him and the possible
dangers of improper behavior. The operator may only
carry out tasks that go beyond normal operation if
this is specified in these operating instructions and
the operator has expressly entrusted him with them.
always clean. Provide adequate lighting and
ventilation.
Manufacturer foreseen operations are used.
keep away from the work area.
The protective gloves protect the hands from
sharp-edged components, as well as from
friction, abrasions or deeper injuries.
relevant standards and regulations, able to carry out
work on electrical systems and independently
recognize and avoid possible dangers.
Protective work clothing is close-fitting clothing
that is not very tear-resistant.
listed qualifications of the persons for the various
tasks named:
- Use the guards and fasten them securely. Never
work without protective devices and keep them
functional.
have it carried out.
The various ones described in this guide
The safety goggles are used to protect the
eyes from flying parts.
Certain work may only be carried out by the
manufacturer's specialist staff. Other personnel are
not authorized to carry out this work. Our customer
service to carry out the necessary work
injuries.
Electrician:
to carry out the work assigned to him and to
independently recognize possible dangers and hazards
Personal protective equipment is used to protect
people from impairments to safety and health at work.
During the various works on and with the water pump,
the personnel must wear personal protective
equipment, which is referred to separately in the
individual sections of these instructions.
influenced by drugs, alcohol or medication are not
permitted.
Specialists:
GPI series | Version 1.02
Personal protective equipment is explained in the
following section:
Operator:
- Keep the water pump and its working environment
- The design of the water pump must not be modified
or used for purposes other than those specified in
Tasks place different demands on the qualifications
of the people who are entrusted with these tasks.
- Insufficiently qualified people and children out
- All work only by qualified persons
In these operating instructions, the following
The electrician is due to their professional training,
knowledge and experience as well as knowledge of
to avoid.
to contact.
Manufacturer:
Insufficiently qualified persons cannot assess the
risks involved in working with the machine and
expose themselves and others to greater danger
The safety shoes protect the feet from bruises,
falling parts and slipping on slippery surfaces.
Due to their technical training, knowledge and
experience as well as their knowledge of the relevant
standards and regulations, the specialist staff is able to
5
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ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
ATTENTION!
security
ATTENTION!
ATTENTION!
ATTENTION!
.
to be pulled out of the socket. Protect the cable
from heat, oil and sharp edges.
Do not pump salt water with the pump!
- Do not use the pump in hazardous areas or near
flammable liquids and gases.
- Never work under the influence of illnesses that
affect concentration, overtiredness, drugs, alcohol
or medication.
GPI series | Version 1.02
When the ambient temperature is lower than 4°C
or the pump is not used for a long time,
Damaged parts must be replaced immediately to
avoid sources of danger.
- Keep children and do not use the water pump
set up again before switching off.
- Before each use, make sure that no
- Do not touch the pump until it has been switched
off and cooled down for at least 5 minutes.
- Seal all screw connections with a thread
- Do not pull the power cord to unplug the plug
The pump is not suitable for pumping salt water,
faeces, flammable, caustic, explosive or other
hazardous liquids. The pumped liquid must not
exceed or fall below the maximum or minimum
temperature stated in the technical data.
- Do not touch the power plug with wet hands
- Only use original spare parts and accessories to
avoid possible dangers and accident risks.
- Eliminate faults that impair safety immediately.
6
- Do not run the pump dry.
Operate and store the device taking into
account its weight, ie on a solid, level surface
and only in a closed room without moisture.
In the event of a tipping over, it is recommended that the device
The water pump must not be used to supply
drinking water or to pump food.
Check that the supply voltage of the pump
corresponds to the type plate of the water pump.
Failure to follow these rules can result in fire and
injury, including death, to the user.
drain the piping system to avoid ice formation
in the pump chamber.
- Only disassemble the pump body when the pump
is switched off and the pump chamber is empty.
- The pump must be supplied via a residual current
circuit breaker (RCD) with a maximum rated
residual current of 30 mA.
Parts of the water pump are damaged.
When pumping dirty liquids, install a suction
strainer to protect the pump from dirt.
- Do not start the water pump until the pump
chamber has filled with water.
- Do not overload the water pump! You work better
and safer in the specified performance range.
familiar people away from their work environment.
the.
If no water is delivered after the pump has been
in operation for 5 minutes, switch off the pump,
top up with water and check the lines for leaks.
sealing tape to avoid water leakage.
The pumped liquid can be hot and under high
pressure. Before moving or dismantling, drain
the fluids in the pump and piping to avoid
scalding.
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ATTENTION!
WARNING!
ATTENTION!
Danger in case of misuse!
Intended Use
Fig. 1: Safety markings
water pump
3.1 Misuse
3.2 Residual Risks
2.6 Safety markings on the Was
The manufacturer assumes no liability for damage
- Do not vacuum up any materials that could
damage the filter elements (e.g. glass splinters, metal, etc.).
which cause damage to property or persons as a
result of failure to follow these instructions or
misuse of the device.
3 Intended use
- Never bypass the safety devices
and the water pump is used properly, there are still residual
risks, which are listed below:
GPI series | Version 1.02
- The water pump only in technically perfect condition
The water pump must not be in explosive
- Heat development on components can lead to burns and
other injuries.
Intended use also includes compliance with all information in
this manual.
Water pump can lead to incorrect actions with personal
injury and damage to property. The safety symbols attached
to the machine must not be removed
senior
- Do not vacuum up aggressive cleaning agents, because
Safety markings and instructions are attached to the water
pump (Fig. 1), which must be observed and followed.
- Operate the water pump only in the performance range
that is listed in the technical data.
The water pump is used exclusively for water supply, for
pressurizing pipes, for central air conditioning and for heating
circulation systems. The water pump may only be used to
pump non-eroding liquids. It must not be used to pump
flammable, explosive and easily vaporized liquids, and the
liquid must not contain any solid particles or fibers.
Stürmer Maschinen GmbH assumes no liability for the water
pump.
Even if all safety regulations are observed
with sucking up wrong liquids.
- There is a risk of injury to the upper limbs (eg hands, fingers).
or override.
7
and high voltage (direct contact) or with parts that are under
high voltage due to a defect in the device (indirect contact).
operate state.
Damaged or missing safety symbols on the
environments and the max. permissible temperature of the
pumped medium must not exceed 40°C.
Claims of any kind for damage due to improper use are
excluded
In the case of design and technical changes to the
- Risk of fire and explosion related
will. Damaged safety symbols must be replaced
immediately. From the point at which the signs are not
immediately recognizable and understandable at first glance,
the machine must be taken out of service until the new signs
can be attached.
Any modification of the device is prohibited. The
modification may result in fire and injury, including
death, to the user, in addition to voiding the warranty.
- Electrical hazard from touching parts
Misuse of the water pump can lead to dangerous situations.
The pump is not suitable for pumping salt water, faeces,
flammable, caustic, explosive or other hazardous liquids.
The pumped liquid must not exceed or fall below the
maximum or minimum temperature stated in the technical
data.
they could damage the device.
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ATTENTION!
type label
Fig. 2: Nameplate GPI 5548
4 Nameplate 6 Transport, packaging, storage
5 Specifications
392mm
Inlet/outlet thread
The water pump may only be transported in an upright
position.
Store the water pump thoroughly cleaned in a dry, clean and
frost-free environment. Water pumps must not be stacked on
top of each other .
230V
45-80L/min
Degree of protection drive motor
During transport, the water pump must be securely secured to
prevent it from tipping over.
visible transport damage. If you discover damage to the water
pump, report this immediately to the transport company or dealer.
315mm
model
area of application
1"
Step 1: Turn off the water pump and drain it completely. Wipe
down all accessible surfaces and allow the water
pump to dry.
4000 h
The foils are made of polyethylene (PE) and the upholstery parts
are made of polystyrene (PS). Hand these materials over to a
recycling center or to the disposal company responsible for you.
Width depth
flow rate
must always be sent for material recycling.
delivery head max.
liquid temperature max.
Let the water pump cool down completely and drain it
completely of water.
3500-5200 rpm
inlet/outlet diameter
160mm
11kg
6 m
40°C
Runtime at 75% load
Height
connection voltage
sound pressure level
1"
550W
60dB(A)
number of impellers
8th
clear water
All packaging materials and packing aids used for the water
pump are recyclable and
GPI 5548
suction height
Step 2: Disconnect the suction and discharge lines from the
pump and store them in a dry and frost-free place (at
least 5°C).
1.5m
Check the water pump after delivery
engine power
40 m
engine speed
IPX4
length
Dispose of shredded cardboard packaging components for
waste paper collection.
GPI series | Version 1.02
connection cable length
4
weight
No other objects may be placed on it either.
6.4 Storage
6.2 Transportation
6.3 Packaging
6.1 Delivery
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4
device description
1
5
3
2
Fig. 3: Description of GPI 5548
Fig. 4: Description of the display
7 Device Description
On/off switch
constant pressure
Pump is
running or in
Hold down
the screen for
seconds
digits
manual operation, the
hold the
4 suction connection
adjustment buttons
Default
settings
description
Mistake,
switch
button
last digits
speed
regulation
lock
Hold for
seconds to
unlock the
screen
9
1 display
temperature
"+" "-" button 3
Switch between
constant pressure
mode and manual
mode
to lock
switch button
and the power
switch to switch the
mode
Display description
Standby mode
3 filler necks
First two
description
Current pressure
Pump is
switched off
designation
Manual Ge
5 water drain port
Screen
"+" "-" button 3
unit "m"
GPI series | Version 1.02
Switch between
constant pressure
mode and manual
mode
error icon
At the same
time, press the
symbol
restore default
settings
hold the
label icon
pressure
setting, leakage,
value;
2 suction port
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device description
A NOTICE!
7.2 Functional Description
7.1 Accessories
- Pre-filter
Pressure setting protection function
The pump starts automatically when the determined
temperature is below 5 ° C. The temperature gauge
The pump now starts twice at intervals of 30 minutes for 1
minute each time to detect a flow. If no flow is detected within
these 2 interval cycles, the pump switches off.
- Filter insert
Once the constant pressure value is set, close the outlet valve. If
the actual pressure still can not reach the set pressure value, the
water pressure indicator will light up and the set pressure of the
water pump will automatically
In the event of a communication failure between
temperature protection
Function to restore default settings
Article number: 7531001
leak protection
Should the controller temperature exceed the programmed
protection temperature, the temperature display will illuminate
to warn the user. After the temperature is restored, the pump
will start automatically and the indicator will go out.
(green); When the user does not use water, press the power
button (red) to prevent the pump from starting.
- connector
In order to be able to use the 1 1/4" drain hose (7530005),
the connecting piece (7530004) must always be ordered
as well.
When the water temperature reaches 10C or more, the water pump
will stop, the temperature display will be off and the original mode
will be restored automatically. When the water temperature is
below 10C, the pump will keep running and the temperature
display will keep running
As soon as a flow is detected, the control lamp goes out and the
pump continues to run normally.
supply closes, the pump stops automatically.
Article number: 7530005
Don't pump. The pump can be used normally.
automatic function
After the user sets the value, the system will automatically
apply it to the hardware memory. After switching off, the user's
settings are no longer affected. The automatic storage includes
the switching status, the setting value and
the working mode.
Article number: 7531002
dry run protection
lights up to remind the user that the current temperature is low.
back to.
Function communication error
After the water pump starts and no flow is detected within 1
minute, the pump will stop automatically and the indicator will be
on.
GPI series | Version 1.02
1. High temperature protection
When the user needs water, manual intervention is required,
press the power button
Article number: 7531003
set to 5 bar below the current pressure. Every 12 hours the pump
will attempt to automatically return to the original setting (press
the Set button during this time to restore the pump to its original
setting).
Press the switch button and the power button at the same
time to restore the default settings. The version number is
displayed.
the display and the main control board, the error indicator lights
up, the error code E01 is displayed and the pump stops.
memory function
Article number: 7530004
lights up.
10
- Suction hose 7 meters 1"
2. Protection against low temperatures
°
If there is a leak in the user's piping, the pump may emit a loud
noise, often 5 times. This noise affects the
- Drain hose 7 meters 1 1/4"
As soon as the user turns off the tap for water supply
When the user turns on the tap to reach the starting pressure,
the pump runs automatically
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installation
ATTENTION!
ATTENTION!
ATTENTION!
Installation and operation must comply with local regulations
The pump must be mounted horizontally on the floor and
screwed through the holes in the base plate.
and conform to recognized company guidelines.
155mm W
324mm
B
anti-lock function
After the voltage returns to the 180V to 260V range, the
pump will automatically return to normal operation, the
voltage indicator will turn off, and the error code will
clear.
If the motor has a phasing problem (the motor cable is
not properly connected, the motor is defective, etc.), the
error indicator lights up, error code E05 is displayed and
the pump stops.
Step 3: After starting the pump, press the "+" and "-"
buttons to adjust the pressure value.
The pump restarts 5 times with an interval of 30
seconds. If this is unsuccessful, the pump will stop
again.
GPI series | Version 1.02
Tighten the filler plug after the air has been
released.
L1
As soon as a pressure sensor error is detected,
the error indicator lights up, the error code E04 is
displayed and the pump stops.
Error controller function
measure
Step 2: Turn on the pump according to the on the
When setting up the device, make sure that the motor
is adequately ventilated. measure
145mm
Overcurrent, the error indicator lights up, error code E05
is displayed and the pump stops.
396mm H
191mm
If the input voltage is higher than 270 V or lower than
140 V, the error indicator lights up, the error code E03
is displayed and the pump stops.
A
166mm
Step 1: Loosen the filler plug and fill the pump chamber
with clean water.
Enter the voltage specified on the rating plate.
code
108mm H1
If the pump stops, the error indicator lights up and the
error code E02 is displayed on the screen.
11
code
Do not start the pump until the pump chamber is
filled with water and do not remove the pump until
the water in the pump chamber has been drained.
Pressure sensor function
Step 4: If the pump suction depth is more than 6 meters,
water should be added several times.
Overvoltage and undervoltage protection functions
If the controller detects an error such as standstill or
L
8.2 Assembly of the pump
8.1 Notes on installation
The pump must be installed in a dry place
where the ambient temperature must not exceed
40 °C and not fall below 5 °C. The pump and the
entire connection system must be protected
from frost and weather influences.
8 installation
Fig. 6: Dimensions of the pump
Fig. 5: Filling the pump with water
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ATTENTION!
installation
ATTENTION!
ATTENTION!
ATTENTION!
A NOTICE!
8.3 Connection of the suction line
Fig. 8: Incorrect installation of the suction line
Fig. 7: Connection of the suction line
pump to use a rubber hose that is too small for
the water inlet pipe.
5 water drain
GPI series | Version 1.02
The suction line must be installed in such a way that
it cannot exert mechanical forces or distortions on
the pump.
- To prevent solid particles from getting into the
electric pump, the suction line must be fitted with
a filter.
It is recommended to install a non-return valve to
prevent water from flowing back when the pump is
switched off.
water supply line
7 pump
The diameter of the outlet pipe should be min
- Pay attention to the water level during use, the
bottom valve must not protrude out of the water
(B 1, Fig. 8).
2 suction line
- It is forbidden when installing the electric
ter, the diameter of the inlet pipe must be
larger than the diameter of the inlet of the
electric pump.
When pumping dirty liquids, install a suction
strainer to protect the pump from sand and dirt.
away from the water to prevent dirt and foreign
bodies from being sucked in (B2, fig.8).
that the electric pump is not exposed to pipeline
pressure.
4 one-way valve
12
Precautions for installing the
- When the length of the inlet pipe is more than 10
meters or the height of the inlet pipe is more than 4 meters
6 faucet
- The diameter of the suction line should at least
correspond to the diameter of the inlet.
- The bottom valve is vertical and 30 cm from the ground
- The sockets of the inlet pipes must be sealed,
otherwise they can absorb water.
Make sure there is sufficient distance (30 cm)
between the suction line and the ground and the
shore to avoid damage caused by sucking in sand or
stones.
1 bottom valve
- When laying the pipe, make sure
as close as possible to the diameter of the outlet
to reduce pressure drop and minimize high flow
rates and noise.
3 connectors
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ATTENTION!
Risk of death!
WARNING!
Wear safety glasses!
Wear safety shoes!
ATTENTION!
Installation
ATTENTION!
Wear protective clothing!
A NOTICE!
ATTENTION!
ATTENTION!
ATTENTION!
8.4 Electrical connection
- Never operate the water pump when you are under
the influence of alcohol, drugs or medication and/
or when you are overtired
Make sure that the water pump can only pump
fresh water. Using the water pump for other liquids
will damage the pump.
be equipped with a sensitive residual current circuit
breaker (FI switch): 30 mA.
13
Only the use of sealing material such as Teflon tape
ensures that the assembly is airtight. When tightening
fittings, avoid using excessive force that can result in
damage.
When operating the pump outdoors, the electrical
connections must be splash-proof. the
The device has a mains connection cable with a
mains plug. Mains connection cable and mains plug
Check the general condition of the hoses.
Make sure the hoses are not damaged before
connecting them.
When laying the connecting lines, ensure that no
weight, vibrations or stresses affect the pump. In
addition, the connecting lines must not be damaged or
have a counter slope to the pump.
may only be replaced by qualified personnel in order
to avoid hazards. Lift and carry the
Connections must not come into contact with
water.
Only use an extension cable with a cross-section
and rubber sheathing that corresponds at least to
that of the device's connecting cable and is marked
with the corresponding VDE abbreviation.
Pump not on the power cord, and use
Mains plugs and couplings must be splash-proof.
If the mains cable is damaged, it must be replaced
by the manufacturer, its customer service or a
similarly qualified person in order to avoid a hazard.
are or suffer from a concentration-disturbing illness
All connection lines must be absolutely tight, since
leaky lines can impair the performance of the pump and
cause considerable damage. It is therefore essential to
seal the threaded parts of the lines with one another
and the connection to the pump with Teflon tape.
suffer.
not to pull the mains plug out of the socket. Protect the
power plug and power cord
The electrical connection must be marked with a high
GPI series | Version 1.02
There is danger to life if you do not follow these
rules.
from heat, oil and sharp edges and do not use the pump
in a damp environment.
- The water pump may only be operated by one
person. Other people must register during the
To avoid fire hazards, keep the pump at least
1 meter away from building walls and other
equipment during operation. Do not place
flammable objects nearby
Keep operator away from water pump.
Always fill the pump with water before starting it
up. Running dry can cause damage.
9 Commissioning
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Danger to life from electric shock!
ATTENTION!
WARNING!
A NOTICE!
ATTENTION!
operation
WARNING!
ATTENTION!
DANGER!
ATTENTION!
Fig. 9: Starting the pump
10 operation
There is a risk of fatal injury if you come into contact
with live components. Electrical components that are
switched on can perform uncontrolled movements and lead to
very serious injuries.
will. Furthermore, it must be checked that the filter elements
are installed correctly and are efficient. The device should only
be operated, installed, repaired and transported on a firm, level
surface. to fill with water.
Step 3: Connect the suction or suction hoses to the pump.
- Pull out the mains plug before making any adjustments to the
water pump.
Make sure that the electrical data marked on the engine block
matches that of the mains to which the water pump is to be
connected and that the water pump's mains plug fits the
socket.
Step 4: After filling with water, turn on and start after 3 seconds
delay. Make sure that no water escapes.
Make sure the pump is properly placed and ready for use.
Check whether all hose connections are screwed tight and
undamaged.
Step 1: Remove the locking screw on the in
Before starting the engine, the pump must be completely
filled with water. A dry start of
Before starting up the device, make sure that the voltage
specified on the rating plate corresponds to the mains
voltage
14
filler neck and pour in clean water until the pump is
completely filled with water.
GPI series | Version 1.02
Pump can cause serious damage.
Step 2: Cap the filler neck
Around the switch button, the green symbols light up
symmetrically counterclockwise. The light switch button, the
yellow switch button indicator and the "+", "-" buttons light up.
The first digits show the current pressure, the last digits show
the standard value 20 m.
When starting up for the first time, it is essential to ensure
that the pump housing is completely vented, i.e. filled with
water, even in the case of self-priming pumps. If this venting
is omitted, the pump will not suck in the liquid to be pumped.
It is recommended, but not necessary, to additionally bleed or
drain the intake line.
again with the locking screw.
Before starting the engine, the pump must be completely filled
with water.
The device must be correctly assembled before use
Always pull the mains plug out of the socket before
handling the switched off water pump. Always check the
supply cable for damage such as cracks or signs of age. If
necessary, replace the cable before using it again. The
replacement of a defective power cable must be carried out
by the technical service or by qualified personnel. If you
use an extension cable, make sure that it has the same
cable dimensions as the power cable of the pump, and avoid
contact of the cables with liquids or conductive surfaces.
10.1 Operation of the water pump
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ATTENTION!
ATTENTION!
operation
If the user does not operate the control panel for 5 minutes,
the screen will be locked and the red lock indicator will be on.
there is very hot water in the system with the risk of
scalding. If the pump has overheated, unplug the power cord
and allow the system to cool.
15
The pump must be prevented from running dry without
pumping water, since a lack of water causes the pump to
overheat. This can lead to significant damage to the device.
Besides that
As shown in Figure 13. The current mode is manual control, the
current pump outlet pressure is 30m and the speed is 4500rpm.
GPI series | Version 1.02
By tapping "+" or "-" you can set the constant pressure value
(default value 20 m) directly. The adjustment range is: 15-55m, the
increment is 5m. The user can adjust the pressure value as needed
to meet actual needs (the value is 30, as shown in Fig. 11). Please
note that the pressure value must not be too high.
Once the pump is running, flip the switch and the pump will toggle
between constant pressure and manual control modes. The main
difference is the unit displayed. Display m is constant pressure
mode and X100min-1 is manual control mode.
Press and hold the "+" "-" button simultaneously for 3 seconds
until the red lock indicator turns on to lock the screen. Pressing
the "+" or "-" keys separately is invalid. Once the lock indicator is
on, press and hold the "+" "-" button at the same time for 3
seconds. The lock indicator is unlocked as soon as the "+" and
"-" buttons are no longer lit. if
If the lock indicator is off, touch the "+" or "-" button to adjust the
speed setting value. The increment is 100 and is automatically
saved after the adjustment.
Difference between manual mode and constant pressure mode
After a power failure (in manual mode) the pump does
not stop (regardless of whether the valve is closed or not).
Intervention is required in order not to damage the pump.
Fig. 13: Set print mode
Fig. 11: Set pressure value
Fig. 10: Pump switch buttons
Fig. 12: Lock screen
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ATTENTION!
Wearing safety gloves!
A NOTICE!
Care, maintenance and repair/repair
ATTENTION!
ATTENTION!
A NOTICE!
ATTENTION!
repair
11 Care, maintenance and repair/
will.
To prevent possible malfunctions, it is advisable to regularly
check the suction hoses for water leaks.
careful starting of the pump.
All protective and safety devices must be reassembled
immediately after the repair and maintenance work has been
completed.
The warranty does not cover the parts of the water pump, If the water pump does not work properly, contact a specialist
dealer or
before attempting any maintenance or repair work
skilled personnel are executed; any damaged parts are only
to be replaced with original spare parts
Periodic adjustments must be made to ensure proper
operation of the water pump.
to keep. Always keep the cooling fins clean and free.
When storing the pump in winter, make sure that there is no
water in the device, otherwise the frost would destroy the
device. The pump must be disconnected from the power supply
for any transport! The pump must be completely drained and
stored in a frost-free place
Never use solvents to clean plastic parts or painted surfaces.
A dissolving of the surface and consequential damage
resulting from this can occur.
cleaned and coated with anti-corrosion oil before storing
in a well-ventilated and dry place.
men.
Water that has stood for a longer period of time can
corrode the pump housing due to the design! (brown coloring)
Chapter 1.2 Customer Service.
the risk of possible malfunctions and help to extend the life
of your device.
Only a regularly serviced and well cared for device can be a
satisfactory tool. Lack of maintenance and care can lead to
unforeseeable accidents and injuries.
Zen.
cleaned with a soft, damp cloth and a little neutral detergent.
GPI series | Version 1.02
If the device is not used for a long time, the water in the pump
should be drained. The pump body, impeller and bracket
should
Maintenance and repair work may only be carried out by
qualified personnel.
Make sure the pump is turned off
All plastic parts and painted surfaces should be
16
Maintenance and repairs must always be carried out by
which have been treated abusively or negligently by the
operator. For full warranty coverage, the operator must
operate the water pump as described in the instructions.
The water pump is always in a clean condition
Before maintenance work, the pump must be disconnected
from the power supply. If the power supply is not
disconnected, there is a risk of accidental
our customer service. The contact details can be found in
Reduce regular maintenance and careful care
11.2 Maintenance and repairs
11.1 Care through cleaning
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A NOTICE!
Disposal, recycling of old devices
A NOTICE!
ATTENTION!
Fig. 14: Inspection of the pump
12.2 Disposal of Electrical Equipment
12.3 Disposal of lubricants
12.1 Decommissioning
11.3 Inspection of the pump
12.4 Disposal at municipal collection points
Disused devices must be professionally
decommissioned immediately in order to avoid later
misuse and endangering the environment or people.
- If necessary, dismantle the machine by hand
If necessary, the help of a specialized waste disposal
company should be used for the treatment.
accessible and usable assemblies and components.
12 Disposal, recycling of
measures
13 Malfunctions, possible causes and
old devices
be checked regularly. The inspection method
your fellow human beings. The environment and health are
endangered by incorrect disposal. Material recycling helps to
reduce the consumption of raw materials. For more information
about recycling of this product, please contact your municipality,
your municipal waste disposal service or the shop where you
can get it
do not exceed cash. The ideal pressure in the tank should
GPI series | Version 1.02
Otherwise serious injuries could result. All repairs or
replacement work may only be carried out by qualified and
trained specialist personnel.
If you are unable to rectify the problems with your water
pump yourself, please contact your nearest CLEANCRAFT
dealer.
be kept in the range of 1.4 to 1.6 bar.
Please note that electrical equipment contains a variety of
recyclable materials as well as those that are harmful to the environment
Disposal of used electrical and electronic equipment (Applicable
in the countries of the European Union and other European
countries with
Please ensure that the coolants and lubricants used are disposed
of in an environmentally friendly manner. Observe the disposal
instructions of your municipal authority
- Remove all environmentally hazardous operating materials
- Dispose of the machine components and operating materials
in the intended disposal routes.
After starting the pump, the pressure in the tank should
By helping to ensure that this product is disposed of correctly,
you are protecting the environment and human health
Help ensure that these components are separated and disposed
of properly. If in doubt, please contact your municipal waste
disposal service.
is shown in Figure 14. If the pressure in the gas tank is below
1.2 bar, the tank can be inflated using an inflation device as
shown in Figure 14. The maximum pressure in the tank should
be 1.6
bought the product.
If one of the following errors occurs, stop working with the
water pump immediately. Before you begin troubleshooting,
turn off the water pump and unplug the power cord.
- Serial number of the device
Please write down the following information from the water
pump or the operating instructions beforehand so that you
can get the best possible help with your problem.
17
from the old device.
In your own interest and that of the environment, please ensure
that all components of the machine are only disposed of in the
intended and approved ways.
components included.
a separate collection system for these devices).
disposal companies. The lubricant manufacturer provides the
disposal instructions for the lubricants used. If necessary, ask
for the product-specific data sheets.
- Model designation of the device
The symbol on the product or its packaging indicates
that this product is not to be treated as normal household waste,
but must be taken to a collection point for the recycling of
electrical and electronic equipment.
Put the pump in a safe position to prevent the pump from
falling and being damaged.
- Year of
construction - exact error description
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Malfunctions, possible causes and measures
7. Check the pump for leaks
4. Contact customer service
4. Clean suction line
pump
pumped liquid and the environment does not
exceed the maximum permitted values.
3. Pump running dry.
1. Check bottom valve and remove blockage if necessary
8. Intake pipe leaking
2. Remove blockages.
tion
sensor off.
1. There is no electricity
4. Clear blockage
1. Bottom valve is not open or
blocked.
does not match the information
given on the rating plate.
1. The pump rotates in the wrong
direction
Check if the pressure sensor cable is properly
connected or swap the pressure
5. Suction lift and/or delivery
head too high.
3. Mounted on a stable base.
3. Motor shaft or bearings blocked
4. Replace the suction line
4. Fluid or ambient temperature is
too high.
5. Water level is too low
Disturbance
Pump does not run properly
and is very noisy
2. Pump damaged
remedy
8. Check for proper installation
4. Circuit board defective
5. Modification of the installation so that the
suction lift and/or delivery head does not
exceed the maximum value.
tion.
18
2. There are foreign objects in the
pipeline or in the pump chamber.
2. The pump is not filled with water
to
9. Bottom valve is not open or
blocked.
2. Defective suction line
3. Eliminate the causes of dry running.
2. Contact customer service
1. Clean or replace the mechanical seals
5. Change the installation height of the pump
2. Solids clog the
Suction power decreases.
6. The pump check valve is
sticking.
Engine will not start
1. Inadequate water supply
3. Bearing damaged
1. With a GS-compliant device, the voltage
2. Check suction line and replace if necessary
The pump does not
start if the starting
pressure is fallen below
9. Check that the valve is free of obstructions.
1. Check the direction of rotation of the motor.
2. Contact customer service
1. The electrical connection
GPI series | Version 1.02
3. Defective seal
2. Check and clean the lines and
4. Make sure that the temperature of the ge
2. Fill the pump with water
1. Use a GS compliant device to verify that
voltage is present. Check mains plug.
pump or the suction line.
Blockages in the suction nozzle,
suction pipe, suction hose
3. Pump not properly secured
3. Impeller defective
Pressure sensor defective.
3. Check the cause and free the pump from
the blockage.
water leak at the
6. Check whether the valve is defective or stuck
3. Check seal and replace if necessary
The motor is running
but the pump is not
delivering any liquid.
7. Pump is leaking
Possible Cause
4. Impeller blocked
1. Check water supply
check the lines of the connection cable
3. Replace the impeller
2. Capacitor defective
3. Replace bearings
Pump vibrates
The pump stops after
a short period of
operation
1. Dirt wears out the mechanical
seal.
4. Suction line leaking
remove clogs.
the pump running system.
4. Clogged suction line
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error codes
14 error codes
E02
2. Extend the inlet pipe.
1. The water line is leaking.
2. Desoldering the conn
E04
Readjust the settings or restore the
default settings.
1. Check the water line.
undervoltage
protection
etc.;
mistake
2. The cable connection
of the communication
cable or the pressure
sensor is loose.
4. Check valve
blocked;
1. Disassemble and clean the pump
body.
2. The faucet is not
closed.
Possible Cause
water
Input supply voltage is
too high or too low.
Control error
5. Check water supply
service
communication
2. The water level
GPI series | Version 1.02
Contact customer service for
inspection and repair.
mistake
1. The pump sucks in
impurities and blocks
the impeller.
3. Check communication
line or pressure
sensor line.
1. After 1 minute of power failure,
check whether the connection is
faulty.
2. The motor cable is
service
1. The suction line is not
in the water;
2. Connect the water tap.
remedy
3. Review and improve
Contact Customer Service to review
and replace the controller.
5. No water supply
code
2. Bearing damage, shaft
jams.
1. The setting value is too
high or too low.
19
drain line.
pressure sensor
sinks;
not connected.
ZERO Pipeline is leaking
on error
2. Contact the customer
the leaking part.
Contact customer service to replace
the pressure sensor
3. The pump voltage is incorrect.
1. Put the suction line into the water;
ZERO setting range for
constant
pressure
1. loose connection
cable;
Standstill
error
tion.
E01
Overvoltage
and
E05
E03
screen
1. Pressure sensor
damage;
3. Inlet pipe leaking;
2. Contact the customer
1. Motor blocked, controller
overcurrent
4. Clean the check valve.
ZERO inflow without
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DANGER!
spare Parts
Risk of injury through the use of incorrect
spare parts!
loss of warranty
15.1 Ordering Spare Parts
15 spare parts
ren.
- If anything is unclear, always contact the manufacturer
Specify the following key data when ordering spare parts:
The use of incorrect or faulty spare parts can pose a
risk to the operator
- device type
- Serial number
- Crowd
When ordering spare parts, send a copy of the spare
parts drawing (1) with marked component (bearing) and
item number (48) to the authorized dealer or to the spare
parts department and provide the following information:
- Designation
Information on the device type, article number and year
of manufacture can be found on the type plate attached
to the device.
20
as well as damage and malfunctions.
- Desired shipping method (post, freight, sea, air,
GPI series | Version 1.02
The use of unapproved spare parts will void the
manufacturer's warranty.
Express)
- Only original spare parts from Her
- Delivery address
- Device type: water pump GPI 5548
example
- Article number: 7521400
The spare parts can be obtained from the authorized
dealer or directly from the manufacturer. The contact
details are in Chapter 1.2 Customer Service.
Spare parts orders without the above information
The bearing for the water pump GPI 5548 must be ordered.
The bearing has the number 48 in the spare parts drawing
1.
- Drawing number: 1
cannot be taken into account. If there is no information
about the type of shipping, shipping will be at the
discretion of the supplier.
manufacturer or manufacturer-approved spare parts.
- Position number: 48
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