ClearSpan PB02902R4 User manual

ClearSpan™
Open Garages
©2007 ClearSpan™
All Rights Reserved. Reproduction is prohibited
without permission.
Revision date: September 2007ldg STK# DIMENSIONS
PB02902R4 18' W x 16' H x 32' L
Photo may show a different but similar model.

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
2
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this ClearSpan™ shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords.
• Do not climb on the shelter or framing during or after
construction.
• Do not occupy the shelter during high winds,
tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the anchoring
precautions and instructions included with the kit.
Anchoring instructions are included in the MUST READ
document. You must anchor the building after the frame is
assembled and before the cover is installed.
WARNING: The anchor assembly is an integral part
of the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure.
Failing to anchor the shelter properly will void the
manufacturer's warranty and may cause serious injury
and damage.
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
• Never erect the structure under power lines.
• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
• Location should be away from structures that could
cause snow to drift on or around the building.
• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. The following site characteristics will help ensure
the integrity of the structure.
• The support structure must be level to properly and
safely erect and anchor the frame.
• If the site is not level, use footings to provide a secure
base for the structure. Pre-cast concrete blocks,
pressure-treated wood posts, or poured footings are all
acceptable when properly used.
Consult a professional and qualified contractor for
additional information if needed.
• Drainage: Water draining off the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.

3
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection the owner is
entitled to.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
3. Gather the tools, bracing, ladders (and lifts), and
assistants needed to assemble the shelter.
4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Lay out the site (if this has not been completed).
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the bracing (if equipped).
9. Consult the Must Read document for anchoring
comments and instructions.
10. Install, tighten, and secure the end panel (if equipped)
and main cover. This applies to fabric covers that
stretch over the frame assembly.
11. Read the care and maintenance information at the end
of these instructions.
12. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
ClearSpan™ shelters and identify the different parts of
the shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following definitions before you
begin to assemble your shelter.
• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the different rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.
• Foot, Rafter Foot , or Base Plate: The part attached
to and found at the base of the rafter or leg of the
shelter. Depending on the shelter, the foot is an
optional purchase. Some shelters do not offer an
optional foot. Some use 1-way connectors; others use
ground posts.
• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
• Purlin or Angled (or Lateral) Bracing: The pipe
assemblies that run perpendicular to the rafters
or framework that supports the main cover. These
assemblies are found on the sides and roof areas of
the assembled frame, are evenly spaced, and typically
run from the front to the back of the shelter.
• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
• Strut: A strut is usually a length of pipe with two
flattened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets, bolts, and/or clamps.
• Swaged End or Swaged Pipe: The term “swaged''
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes of the same diameter.
• Tek Screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
4
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed depending on the structure, location, and
application.
• Tape measure or measuring device
• Fine point marker to mark the location on tubing
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Wrenches or ratchet and socket set (recommended)
• Scissors or utility knife to cut cover material and strap
• Tool to cut cable to the required length
• Hammers and gloves
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter
• Rope (or straps) for cover installation
UNPACK AND IDENTIFY PARTS
The following steps help ensure that you have all the
necessary parts before you begin.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams throughout these instructions for
clarification, or contact Customer Service.
NOTE: At this time, you do not need to open the plastic
bags containing the fasteners (if used).
QUICK START GUIDE
For a quick overview of this shelter and its components,
consult the Quick Start Guide near the back of these
instructions.
The pages of the Quick Start Guide show exploded views
of all critical connections. Use the diagrams in the Quick
Start section to assemble the building frame.
Consult the remainder of these instructions for important
details that will help during the construction.
SPECIAL NOTE: Baseboards for Frame
These instructions describe installing a baseboard under
the rafter feet (recommended) along each side of the
frame. The baseboard runs from the front to the back of the
frame. It is also used under the base rail of the end walls
(when equipped) to keep the building frame on the same
plane.
This baseboard is not included with the shipment and must
be supplied by the customer. Treated or recycled plastic
lumber works well for a baseboard.
The baseboard, when installed properly, helps prevent
the shelter from sinking into the ground when anchored.
Baseboards also provide a surface to attach rafter feet or
other building components.
Consult these instructions, or contact Customer Service for
additional information regarding baseboards.
Customer-Supplied
Baseboard

5
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
The following graphics and photos will help you identify
the different parts of the building. Consult the Quick Start
Guide for additional details and diagrams. (All parts are not
shown.)
FA4482B
Tek Screw
QH1061
1" Ratchet
Swaged
Plain
Swaged and Plain Rafter Sections
(not all pieces are shown)
QH1065
2" Ratchet
AS1003
3/16" Cable Clamp
AS1083
3/16" Cable Thimble
104302
2.375" Pipe Fitting w/ Base
102546
Cross Connector
103856
Band Clamp
QH1070
Purlin Strap
GW1172 Turnbuckle

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
6
ClearSpan™
Open Garage
OVERVIEW
This section is an overview of the process for assembling
your shelter. For details of each assembly procedure,
consult the Quick Start Guide and the individual sections
of these instructions. See illustration below to identify main
parts of shelter.
1. Mark the location of the building and identify the
required parts for each assembly procedure.
2. Assemble all rafters.
3. Assemble and anchor the frame.
4. Install all cable assemblies.
5. Prepare and install the main cover.
ATTENTION: Frame shown below may differ from actual
frame. Consult the diagrams in the Quick Start section of these
instructions to view additional details for your frame.
Ratchet locations shown on the frame below may differ from the
actual frame. Consult the Side Profile diagram in the Quick Start
section for ratchet locations details.

7
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
LAY OUT THE BUILDING SITE
After preparing the site, mark the shelter corner locations
on the site to help square the frame during assembly.
Rafter spacing can also be marked if desired.
Taking these steps before assembling the shelter saves
time and ensures that the structure is positioned as
desired. The following procedure is a suggested method.
Its use depends on the size of the shelter, shelter
application, the footings, and the method used to anchor
the shelter.
SQUARE THE SITE
1. Identify a corner where a building rafter will be
positioned, drive in a stake, and string a line the exact
width of the building and stake in place. (Width of the
rafter is measured from center-to-center of the rafter
legs.)
2. Sting a line at least as long as the building from the first
stake at 90°.
NOTE: A transit can be used to ensure an accurate 90°
angle, or the 3-4-5 rule can be used. Refer to diagram.
Using multiples of 3-4-5 such as 6-8-10 or 12-16-20
helps to maintain an accurate 90° angle.
ASSEMBLE THE BUILDING COMPONENTS
NOTE: Assistance is required to assemble the shelter.
RAFTER ASSEMBLY
Gather the parts:
• Rafter pipe (#2375S148D)
• Rafter pipe (#18RV23S1) & rafter pipe (#18RV23P2)
• Rafter foot base (#104302) & ratchets (#QH1065)
• Tek screws (#FA4482B)
• 3/8" x 3" hex cap (#FAG363B) & 3/8" nut (#FALB04B)
Each rafter assembly consists of four (4) pipes:
2 (#2375S148D), 1 (#18RV23S), and 1 (#18RV23P2).
The #2375S148D pipes include two drilled holes near the
bottom to connect each rafter foot.
Rafter Assembly Procedure
1. Select the four (4) pipes needed to assemble one rafter
and arrange these on a flat surface as shown below for
assembly.
2. Slide the swaged portion of each rafter pipe into the
plain end of the pipe as shown.
3. After squaring the position of the building and placing
a stake at all corners, string a line between the stakes
to mark the base of the building.
NOTE: Paint a line on the ground using the strings
between the stakes as guides if desired to help during
assembly.
4. After marking the outline of the building, continue with
the rafter assembly instructions.
(#18RV23S1)
(#18RV23P2)
(#2375S148D)

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
8
RAFTER ASSEMBLY (CONTINUED)
3. With the rafter pipes seated at each joint and the rafter
positioned on a flat surface, secure the top, center joint
with a single self-tapping Tek screw. Position Tek screw
approximately 1'' from pipe joint.
ATTENTION: Install the screw so it will not touch
the cover once it is installed. This is typically on the
backside of the rafter, which will be the surface visible
from the inside of the shelter once the frame is
assembled and the rafter is standing.
4. Connect a rafter foot to each leg using one 3/8" x 3"
bolt and one 3/8" nut inserted through the pre-drilled
holes for each connection. See below.
NOTE: Position the bolt heads to the outside of the
rafter and the nuts to the inside of the rafter.
5. Secure the rafter leg joints (Step 3 above) with a Tek
screw and assemble all remaining rafters.
Rafter Foot
104302
3/8" Nut
(FALB04B) 3/8" x 3"
Bolt (FAG363B)
Rafter Leg
6. With all rafters assembled, use a felt tip marker to
mark the purlin locations on each rafter. Purlins run the
length of the frame and perpendicular to the rafters.
Their position on the frame is typically at or near the
rafter pipe splices.
7. Continue with the purlin installation and frame
assembly.
End of Pipe
Pipe Joint
6"-12" from the end of pipe
At or just below pipe joint
Centered
Rafter Diagram
Rafter is shown
in the upright or
standing position.

9
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
FRAME ASSEMBLY
Gather the parts:
• Rafter assemblies
• Purlin Pipes: 131S075 (5) and 131P0255 (1) for each
purlin run. There are five (5) runs for this shelter. All
purlins run on the inside of the frame.
• Cross connectors (#102546) & purlin strap (#QH1070)
Frame Assembly Procedure
After all rafters are constructed, assemble the frame.
Forklifts and personnel booms are recommended for lifting
and setting the rafters. Consult a construction professional
if you are not familiar with construction techniques and
assembling similar structures.
ATTENTION: Use the proper lifts. Rafter assemblies are
heavy and awkward to handle. Verify that all rafter pipe
joints are secured with a Tek screw before lifting the rafters.
1. Stand the first end rafter and secure it using rope,
cable, or some other form of temporary bracing to hold
the rafter in position. Use a level (or other leveling
device) to plumb the end rafter.
NOTE: Although not shown above, setting the
frame on customer-supplied baseboards is strongly
recommended. See the diagram on Page 4 for details.
Refer to the diagram in the column to the right (Step 5)
to properly position this first end rafter.
2. With the end rafter temporarily secured and plumb,
stand the first interior rafter.
NOTE: Refer to the diagrams in the Quick Start section
for the proper rafter spacing for the shelter.
3. Take one (1) 75" swaged pipe (131S075) and connect
it to the end rafter using a QH1070 pipe strap and to
the first interior rafter using a 102546 cross connector.
NOTE: Position the plain end of the purlin pipe at the
end rafter as shown. The purlin pipe will extend no
more than 1/4" beyond the edge of the QH1070 pipe
strap. Center the pipe strap on the underside of the end
rafter as shown and the cross connector at the top of
the interior rafter.
The QH1070 pipe straps are used on the end rafters
only. Cross connectors (#102546) are used on the
interior rafters only.
4. At the peak, measure the on-center rafter spacing to
ensure that it is correct (adjust if needed) and tighten
the clamps to secure the purlin to the rafters. Install a
Tek screw through the pipe strap and into the purlin
pipe at the end rafter.
5. Move to ground level and verify that the on-center width
of each rafter is 18'.
NOTE: To maintain the width, secure the rafter feet to
the site (or customer-supplied baseboards) to prevent
the rafters from shifting. See the example that follows.
Pipe Strap
End Rafter Interior Rafter
Cross Connector
18'
on-center
Purlin Clamp
6. With the center purlin in position at the peak between
the two rafters, install the first sections of the remaining
four (4) purlins. Consult the Quick Start diagrams for
purlin locations if needed.
ATTENTION: For best results, do not fully tighten the
cross connectors until a few rafters are added. Tap
the connectors with a dead-blow hammer to align the
brackets during the assembly process if needed.
Customer-Supplied
Baseboard
Customer-supplied
Lag screws

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
10
FRAME ASSEMBLY (CONTINUED)
7. Repeat the steps for the remaining rafters and purlins
to complete the frame assembly.
When adding purlin pipe sections, secure each pipe
joint with a single Tek screw.
8. After each cross connector is tighten, secure the cross
connector to the rafter and the purlin pipe to the cross
connector as shown below.
9. After the frame is assembled and the final end rafter is
attached, return to and verify that each connection is
secure. Do not allow the purlins to extend beyond the
outer edge of the end rafter.
NOTE: The purlin positions shown above may vary
slightly from the actual purlin locations for your shelter.
10. With all rafters in place, wrap each connector with
two layers of duct tape to protect the cover when it is
installed.
11. Continue by squaring and anchoring the assembled
frame.
Install Tek
screw here
Install Tek
screw here
Rafter
Purlin
Space below reserved for customer notes.

11
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
SQUARE THE ASSEMBLED FRAME
Gather the parts:
• Measuring tape and assistant
Complete these steps:
1. Square the frame by measuring diagonally corner-to-
corner and align all rafters as shown below.
2. Verify that the on-center width of each rafter is 18'.
FINISH ROUGH EDGES
Gather the parts:
• Duct tape
• Metal file (may not be needed)
1. Check for sharp edges on the frame. If present, file
these smooth so they will not cut the cover.
2. Apply two layers of heavy duct tape over all pipe
connections and clamps that may contact the cover.
3. Install band clamps for the cabling.
NOTE: The frame is square when the two diagonal
measurements are equal.
3. Check the frame for sharp edges.
ATTACH BAND CLAMPS FOR CABLING
Cables attached to both ends of the shelter provide the
diagonal bracing for the shelter. Band clamps secure the
cable bracing to the shelter.
Eight (8) band clamps (#103856) are used on each side of
the frame to secure the cable ends. Consult the diagram
below and in the Quick Start section for cable locations.
Complete these steps to install the band clamps:
1. Remove the nut and bolt from the clamp, carefully bend
the band clamp open, and slide it over rafter in the
proper location.
2. With the clamp in place, use a channel lock pliers to
squeeze the clamp back into shape and reinstall the
bolt and nut. Do not fully tighten at this time.
Lower Purlin
Band
Clamp
Upper Purlin
Band
Clamp
Band Clamp Location
Frame shown above may be a different length.
Top View
3. Slightly tighten the nut and bolt or use a small piece of
duct tape to hold the clamp in position.
4. Continue by assembling the cables.
Side view - Length shown may differ from actual shelter.
Band Clamp Band Clamp Band Clamp
Band Clamp
Band Clamp Band Clamp

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
12
CABLE ASSEMBLY
Each cable assembly includes the following items:
• Two (2) lengths of cable and one (1) turnbuckle
• Two (2) cable thimbles and four (4) cable clamps
NOTE: In addition to the above parts, each cable assembly also requires two (2) more thimbles and four (4) more cable
clamps to attach the free cable ends to the band clamps attached to the frame. Consult the Cable Diagram on the
following page and the Quick Start diagrams for clarification and cable locations.
Cable Assembly Procedure
1. Using the diagrams in the Quick Start section for your building, determine the point-to-point connection for one cable
assembly and measure the distance on the assembled frame.
2. Add 24" to the dimension determined in Step 1 and cut the cable into two sections in the location where you want to
install the turnbuckle. (Record or remember the lengths of each section so you can adjust these as needed after all
components are attached and the cable assembly is fitted to the frame.)
3. Take one turnbuckle, extend it to its "open" position,
and add a cable thimble to each eyebolt of the
turnbuckle.
NOTE: Wrap approximately 10" to 12" of the cable around the thimble and add the cable clamps. Position the U-bolt
of each clamp on the "dead" end of the cable as shown in the main diagram above. When installed correctly, one
clamp will be near the thimble and the other clamp will be 6"-8" from the first clamp. Tighten clamps to secure the
connection and wrap duct tape around the dead cable end and the live cable prevent damage to the main cover.
5. Repeat the step to attach a thimble to one end of the remaining cable section.
6. Take one cable section and attach the free end to the thimble at one end of the turnbuckle. Wrap the cable around the
thimble and secure as previously described. Repeat this step for the remaining cable section with the thimble.
7. Take the cable assembly and secure it between the first set of band clamps attached to the frame. Slightly tighten the
turnbuckle to determine if the assembly is the correct length to allow for the proper adjustment.
8. Make the necessary length adjustments to the cables to reduce cable waste and repeat the above procedure for all
remaining cable assemblies. Do not completely tighten the cables until all assemblies have been installed and the
frame is anchored. Consult the diagram on the following page for attachment details.
9. Continue by anchoring the frame and tightening the cables. Consult the MUST READ document for anchoring
suggestions.
Thimble
Cable
ATTENTION: ALL CABLE ASSEMBLIES ARE
IDENTICAL REGARDLESS OF FRAME POSITION.
NOTE: Use pliers to spread the ends of the thimble,
place the thimble over the eyebolt, and squeeze the
thimble back into shape.
4. Take one end of one cable section and add a cable
thimble as shown in the diagram to the right.
Thimble
Cable Clamps Turnbuckle
Thimble
Cable: Live End
Cable Clamp
Typical Turnbuckle Assembly
Dead End
Wrap with
duct tape
Wrap with
duct tape
Thimble

13
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
CABLE PLACEMENT
The diagram and inserts below identify the placement and
proper way to attach the cable assemblies to the building.
All inserts are viewed from inside of the shelter.
Customer-Supplied
Baseboard
ATTENTION: The cable positions are identical for
both sides of the frame. All cable assemblies are
positioned at the ends of the frame regardless of
the frame length. Consult the Quick Start diagram
for your shelter for additional details.
All inserts show the circled locations as seen
standing inside the frame.

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
14
TIGHTEN THE CABLING
Once all cables are attached and the frame is anchored,
tighten all cable assemblies.
1. Return to the first set of cables and turnbuckles and
align the band clamps with the cable if needed.
2. With the band clamps in the desired position, install a
Tek screw through each band clamp and into the rafter.
3. Tighten the band clamps and then tighten cables.
NOTE: Tighten the cables in each section evenly so
that the frame remains plumb. Do not overtighten.
4. After one set of cables is tightened, move to another
set and repeat the tightening steps.
5. Repeat this process until all cables are tight.
6. Continue with the installation of the main cover.
ANCHOR THE SHELTER
At this point, anchor the frame. Once the frame is anchored
properly, continue with these instructions.
WARNING: Securing the rafter footings to wood boards
set on the site is not a substitute for properly anchoring
the shelter. You must anchor the shelter as described in
the MUST READ document.
FAILING TO PROPERLY ANCHOR THE SHELTER
WILL RESULT IN DAMAGE TO THE SHELTER AND
MAY CAUSE PERSONAL INJURY.
READ THE MUST READ DOCUMENT TO PROPERLY
ANCHOR THE SHELTER.
PREPARE MAIN COVER
Gather the parts:
• Pipe 1.315" x 75" swaged (5)
• Pipe 1.315" x 25.5" plain (1)
• Main cover
• Tek screws
Assembly Procedure
NOTE: When handling the main cover and setting it in
position, do not pull on the end straps. They will pull out of
the cover.
WARNING: To prevent damage to the cover and to
prevent serious personal injury, DO NOT attempt to
install the main cover on windy days.
1. Assemble two main cover conduits. Start each conduit
assembly with one (1) plain pipe and add five (5)
swaged pipes to arrive at the correct length.
a. Locate all sections of pipe needed to assemble
the cover conduit.
b. Insert the swaged end of each pipe into the
plain end of another pipe until the conduit is
assembled.
c. Secure each pipe joint with a Tek screw.
NOTE: Tape Tek screws with duct tape to prevent
damage to main cover.
The cover conduits are inserted into the pockets sealed
into the main cover and are used to tighten and secure
the main cover to the assembled frame.

15
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
Cover Conduits
Cover
Ends w/
Strapping
PREPARE MAIN COVER (CONTINUED)
ATTACH MAIN COVER
Gather the parts:
• Main cover (with conduits already inserted)
• Ropes long enough to reach over the frame (provided
by customer)
• Box cutter or utility knife
Assembly Procedure
1. To pull the cover over the frame, attach ropes to both
ends of the cover conduit. Wrap the rope around the
conduit a few times to prevent it from slipping off.
2. With the necessary ropes attached to the cover
conduit, lift the conduit and carry the cover toward the
base of the frame.
3. Toss the ropes over the frame and pull the cover into
position. One person is required at each rope.
NOTE: Use lifts and additional assistants (if needed) to
help pull the cover up and over the frame.
4. Once the main cover is pulled into position, center the
cover on the frame.
WARNING: To prevent damage and injury, do not leave
the cover unattended if it has not been secured. The
ropes can be used to temporarily keep the cover from
sliding or blowing off the frame.
5. In the front and rear hems, locate the black straps.
Using the strap as a guide, fasten a ratchet to the end
rafter with a Tek screw in the bottom hole of the ratchet
as shown below.
Cover
Conduit Ropes
NOTE: Depending on the length of the cover it may
be necessary to attach additional ropes to the cover
conduit between the end ropes by cutting a small
opening in the cover pocket and tying the rope around
the conduit. DO NOT cut through the main cover. Cut
through the conduit pocket only.
6. Feed the strap through the center slot in the ratchets
and tighten down all four corners slightly. Repeat this
step in all four corners.
Do not tighten ratchets at this time.
7. Continue with the installation of the side straps.
Feed the end of the
strap through the slot
in the ratchet and
slightly tighten the
strap.
2. After assembling the cover conduits, locate the main
cover and unfold it on a clean, smooth surface near the
frame.
NOTE: Unfold the main cover with the inside surface
facing up.
3. Locate the cover ends with strapping and align with the
front and back of the shelter.
4. Insert the cover conduits into the pockets of the main
cover.

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
16
INSTALL THE MAIN COVER SIDE STRAPS
The side straps wrap around slits created in the side
conduit pocket. The strap ends of each strap are then fed
into each side ratchet attached to the rafter legs and slightly
tightened to keep the cover in position.
Required parts and tools:
• QH1065 Ratchets
• CC5391 (2" yellow strap)
• Tool to cut slits in cover conduit pockets
Complete these steps to install the side straps:
1. Divide the number of ratchets in half. Place the ratchets
on the ground next to the rafter where they will be
attached.
NOTE: Ratchets are evenly spaced long each side of
the shelter and directly across from each other on the
same rafter assembly. Ratchets are identified by the
arrows below.
2. Using the main cover conduit as a guide, attach the
ratchets to the rafters at the proper height. Fasten
ratchets to the outside of these rafters using a Tek
screw.
When creating the slit in the pocket for the strap, do not
cut the main cover. Cut only the pocket material.
3. Select the 2" yellow tie down strap that shipped with
the building and insert one end of the strap through the
slit and around the cover conduit.
Some shelters are shipped with a roll of bulk strap. If
this is the case for the shelter, cut a length of strap from
the roll and continue.
4. Feed both ends of the strap through the slot in the
ratchet and slightly tighten the strap.
NOTE: Depending on the where the ratchet was
attached to the rafter, the strap may need to be cut to
the proper length.
5. Repeat the steps for the remaining ratchets.
6. Using additional help (if needed) tighten the main cover
beginning with the ratchets along the side of the shelter
frame.
7. After the side ratchets are tightened, return to the front
and back ratchets and tighten.
NOTE: Loosen the ratchets if needed to remove
excess strap and retighten. Loosen all ratchets if
needed to reposition the main cover on the frame and
retighten the ratchets.
8. Read the care and maintenance information that
follows.
NOTE: If ropes were used at these locations when
the main cover was pulled in place, a slit in the cover
pocket may already be present.
Frame shown above may be a different length. Consult
the Quick Start diagram for your shelter.

17
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
SHELTER CARE AND MAINTENANCE
Proper care and maintenance of your shelter is important.
Check the following items periodically to properly maintain
your shelter:
• Regularly check the main cover and panels (if
equipped) to see that these remain tight and in proper
repair.
• Check the cable turnbuckles and cable clamps to see
that these remain tight. Tighten as needed. Check the
cable to verify that it is not worn or wearing on a frame
member.
• Check connections and all fasteners to verify that they
remain tight.
• Do not climb or stand on the shelter at anytime.
• Remove debris and objects that may accumulate on
the shelter. Use tools that will not damage the cover
when removing debris.
• Remove snow to prevent excess accumulation. Use
tools that will not damage the cover when removing
snow.
• Check the contents of the shelter to verify that
nothing is touching the cover or the side panels that
could cause damage.
• Check the anchoring system to ensure that all
components are tight and in good repair.
• If the shelter is moved, inspect all parts and
connections before reassembling.
• For replacement or missing parts, call 1-800-245-9881
for assistance.
NOTE: With the exception of Truss Arch buildings,
ClearSpan™ shelters and greenhouses do not have any
tested loading criteria.
Space below reserved for customer notes.

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
18
QUICK START GUIDE
18' Wide Open Garage
18'-0" Width
16'-1 7/8"
Height
F
F
R
R
O
O
N
N
T
T
Grid Represents 12" Squares

19
CLEARSPAN™POLY BUILDINGS
Visit www.ClearSpan.com for additional products and customer assistance.
FRONT PROFILE

Visit www.ClearSpan.com for additional products and customer assistance.
CLEARSPAN™POLY BUILDINGS
20
SIDE PROFILE - PB02902R4
Rafter
Spacing
4'-0"
32'-0" Length
Purlin Run
(5)131S075, & (1)131P0255