ClearSpan COVERED CORRAL User manual

1
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
©2015 ClearSpan™
All Rights Reserved. Reproduction
is prohibited without permission.
STK# DIMENSIONS
106659 60' Diameter
CLEARSPAN™COVERED CORRAL

CLEARSPAN™HIGH-CROWN ARENA
2Revision date: 09.25.15
YOU MUST READ THIS DOCUMENT BEFORE YOU
BEGIN TO ASSEMBLE THE SHELTER.
Thank you for purchasing this ClearSpan™ shelter. When
properly assembled and maintained, this product will
provide years of reliable service. These instructions include
helpful hints and important information needed to safely
assemble and properly maintain the shelter. Please read
these instructions before you begin.
If you have any questions during the assembly, contact
Customer Service for assistance.
SAFETY PRECAUTIONS
• Wear eye protection.
• Wear head protection.
• Wear gloves when handling metal tubes.
• Use a portable GFCI (Ground Fault Circuit Interrupter)
when working with power tools and cords. Use battery-
powered power tools when possible.
• Do not climb on the shelter or framing during or after
construction. Do not occupy the shelter during high
winds, tornadoes, or hurricanes.
• Provide adequate ventilation if the structure is
enclosed.
• Do not store hazardous materials in the shelter.
• Provide proper ingress and egress to prevent
entrapment.
ANCHORING INSTRUCTIONS
Prior to assembling this shelter, please read the anchoring
precautions and instructions included with the kit.
Anchoring instructions are included in the MUST READ
document. You must anchor the building after the frame is
assembled and before the cover is installed.
WARNING: The anchor assembly is an integral part
of the shelter construction. Improper anchoring may
cause shelter instability and failure of the structure.
Failing to anchor the shelter properly will void the
manufacturer’s warranty and may cause serious injury
and damage.
LOCATION
Choosing the proper location is an important step before
you begin to assemble the structure. Always consult local
and regional building codes before you begin.
The following suggestions and precautions will help you
determine whether your selected location is the best
location.
• Never erect the structure under power lines.
• Identify whether underground cables and pipes are
present before preparing the site or anchoring the
structure.
• Location should be away from structures that could
cause snow to drift on or around the building.
• Do not position the shelter where large loads such as
snow and ice, large tree branches, or other overhead
obstacles could fall.
SITE
After choosing a location, proper preparation of the site is
essential. The following site characteristics will help ensure
the integrity of the structure.
• A level site is required to properly and safely erect and
anchor the frame.
• Drainage: Water draining off the structure and from
areas surrounding the site should drain away from the
site to prevent damage to the site, the structure, and
contents of the structure.
WARNING: The individuals assembling this structure
are responsible for designing and furnishing all
temporary bracing, shoring and support needed during
the assembly process. For safety reasons, those who
are not familiar with recognized construction methods
and techniques must seek the help of a qualified
contractor.
UNLOADING THE SHIPMENT
A fork truck with extended forks and capable of off-road
travel is recommended for unloading the shipment and
transporting it to the job site.

3
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
ASSEMBLY PROCEDURE
Following the instructions as presented will help ensure
the proper assembly of your shelter. Failing to follow these
steps may result in an improperly assembled and anchored
shelter and will void all warranty and protection to which the
owner is entitled.
The steps outlining the assembly process are as follows:
1. Verify that all parts are included in the shipment. Notify
Customer Service for questions or concerns.
2. Read these instructions, the Must Read document, and
all additional documentation included with the shipment
before you begin assembling the shelter.
3. Gather the tools, bracing, ladders (and lifts), and
assistants needed to assemble the shelter.
4. Check the weather before you install the roof cover
and any panels (if equipped). Do not install covers or
panels on a windy or stormy day.
5. Re-evaluate the location and site based on the
information and precautions presented in the
documentation included with the shipment.
6. Lay out the site (if this has not been completed).
7. Assemble the frame components in the order they are
presented in these instructions.
8. Assemble the frame including the bracing (if equipped).
9. Consult the Must Read document for anchoring
comments and instructions.
10. Install, tighten, and secure the main cover. This applies
to fabric covers that stretch over the frame assembly.
11. Install side panels (if equipped).
12. Read the care and maintenance information at the end
of these instructions.
13. Complete and return all warranty information as
instructed.
LIST OF WORDS AND PHRASES
Before you begin, it is important to become familiar with the
words and phrases used in this instruction manual.
These words and phrases are common to most
ClearSpan™ shelters and identify the different parts of
the shelter. (Some are used in this document. Others may
not apply to this particular shelter.) These terms describe
the shipped parts and can also be found on the materials
list/spec sheets included with the shipment. To aid in the
assembly, read through the following definitions before you
begin to assemble your shelter.
• Conduit: An assembly of pipes used to secure the
main cover and end panels (if equipped). Purlins and
some strut assemblies also consist of connected pipes
to form a conduit. Each pipe joint of a conduit assembly
is secured with a self-tapping Tek screw.
• Coupler or Fitting: A part of the frame assembly
where legs, purlins and rafter pipes are inserted and
secured. In most instances, 3-way and 4-way couplers
are used. In some larger applications, couplers are
used to secure the joints of the different rafter sections
during the assembly of the rafters. Some shelters do
not use couplers.
• Foot, Rafter Foot , or Base Plate: The part attached
to and found at the base of the rafter or leg of the
shelter. Depending on the shelter, the foot is an
optional purchase. Some shelters do not offer an
optional foot. Some use 1-way connectors; others use
ground posts.
• Must Read Document: This document includes
building and shelter anchoring instructions, steps for
end wall reinforcement, safety precautions, and notices
and warnings. The Must Read document is sent with all
shelters and buildings. If you did not receive a Must
Read document, contact Customer Service to request
one.
• On-Center: Term used to describe a measurement
taken from the vertical center of the rafter or frame
member to the vertical center of another.
• Purlin or Angled (or Lateral) Bracing: The pipe
assemblies that run perpendicular to the rafters
or framework that supports the main cover. These
assemblies are found on the sides and roof areas of
the assembled frame, are evenly spaced, and typically
run from the front to the back of the shelter.
• Plain or Straight Pipe: A term used to describe a pipe
that has the same diameter or width throughout its
entire length.
• Strut: A strut is usually a length of pipe with two
flattened ends and is used for diagonal bracing of the
shelter frame. A strut is typically secured to the frame
work by special brackets, bolts, and/or clamps.
• Swaged End or Swaged Pipe: The term "swaged''
refers to the tapered end of the pipe or tube. Swaged
ends of a pipe can be inserted into couplers and the
straight ends of other pipes of the same diameter.
• Tek Screw: A self-tapping fastener used to secure pipe
joints and to fasten brackets to rafters.

CLEARSPAN™HIGH-CROWN ARENA
4Revision date: 09.25.15
REQUIRED TOOLS
The following list identifies the main tools needed to
assemble the shelter. Additional tools and supports may be
needed.
• String line and tape measure
• Transit or laser level
• Marker to mark pipe location
• Variable speed drill and impact driver (cordless with
extra batteries works best)
• Wrenches or ratchet and impact socket set
(recommended)
• 5/16" Hex key wrench
• Saw to cut metal
• Scissors or utility knife to cut cover material and strap
• Tool to cut cable to the required length
• Adjustable pliers and self-locking pliers
• Hammers, gloves, and eye protection
• Ladders, work platforms, and other machinery for lifting
designed to work safely at the height of the shelter
• Rope/cable for cover installation
UNPACK AND IDENTIFY PARTS
The following steps will ensure that you have all the
necessary parts before you begin to assemble the shelter.
1. Unpack the contents of the shipment and place where
you can easily inventory the parts. Refer to the Bill of
Materials/Spec Sheets.
2. Verify that all parts listed on the Bill of Materials/Spec
Sheets are present. If anything is missing or you have
questions, consult the Pictorial Parts Guide and all
shelter diagrams throughout these instructions for
clarification, or contact Customer Service.
NOTE: At this time, you do not need to open the plastic
bags containing the fasteners (if used).
QUICK START GUIDE
For a quick overview of this shelter and its components,
consult the Quick Start Guide near the back of these
instructions. The pages of the Quick Start Guide show
exploded views of all critical connections. Use the diagrams
in the Quick Start section to assemble the frame of your
building.
Consult the remainder of these instructions for important
details that will help during the construction.
CONSTRUCTION NOTE
An experienced construction crew and contractor are
recommended to prepare the site, layout the post
positions, and construct the corral.
Additionally, a truck crane and a 4-man scissor lift capable
of all-terrain operation and reaching the peak of the frame
are strongly recommended for frame assembly and cover
installation.
Estimated weight of the cover is approximately 800
pounds. Weight of an assembled rafter is approximately
150 pounds. Use these estimates when handling the
corral components.

5
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
FA4484B
Tek Screw
FA2281
U-Bolt
QH1061
1" Ratchet
100441
Nut Setter
The following graphics and photos will help you identify the
different parts of the building. Consult the Quick Start Guide
for additional details and diagrams. (Some parts are not
shown.)
AS1027
3/16" Cable Clamp
AS1103
3/16" Cable Thimble
GW1172 Turnbuckle
10015108
Tee Coupler
10015808
Cross Connector
104302
Pipe Fitting w/Base
(base is not used)
QH1065
2" Ratchet
105092
End Pipe
Connector
105350
Purlin Connection
Bracket
105238
3.50" Band Clamp
106108
Fixed Wheel
105099
Corral Crown
105123
Mounting Base
105095
Pipe-to-Wheel
Connection Plate
60DA166C
Conduit Coupler
Swaged
Plain
Swaged and Plain Rafter Sections

CLEARSPAN™HIGH-CROWN ARENA
6Revision date: 09.25.15
Ground Level
Top
Purlin
Rafter
Middle
Purlin
Side Wall
Purlin
Vertical
Side Wall
Support
Bottom
Purlin
Gate
Ground
Posts
Cover and side panels are not shown.
Cable Assembly
CLEARSPAN™COVERED CORRAL
OVERVIEW
This section describes assembling your building. For details
of each assembly procedure, consult the Quick Start Guide
and the individual sections of this guide. See illustration
below to identify main parts of shelter.
1. Grade, level, and layout the site, and identify the
required parts for each assembly procedure.
2. Dig post holes and set posts.
3. Assemble the main frame and install cables.
4. Assemble the gate.
5. Prepare and install the main cover.
6. Install side panels (if equipped).

7
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
48"
Ground
Post
Ground
Level
Ground
Level
60'
on-center
15' - 6 5/8"
on-center
The posts used to support
the gate are equipped
with mounts welded in the
locations shown by the
arrows.
Determine the desired
hinge side of the gate and
set the posts accordingly.
Consult ground post
diagram.
DA4X4PAR DA4X4PAD
4' below
finished grade
MARK THE SITE, DIG POST HOLES AND SET THE POSTS
NOTE: Refer to the Quick Start Section located in the back of these instructions for the Ground
Post Layout diagrams.
These steps describe marking all post hole locations and digging the holes. For some sites, it may not be
possible to complete the procedure in this manner. An alternative procedure may be necessary. Determine
the best procedure based on the site and other factors and proceed as needed.
WARNING: Verify that no underground pipes or cables exist before digging holes for the ground posts.
1. Choose a building location and level and grade the site.
2. Consult the Ground Post Layout diagrams in the Quick Start section to measure and mark each
ground post hole location.
3. At each ground post location mark, dig a 24" post hole a minimum of four feet (4') deep. A power auger
works best to dig the holes.
1
SETTING THE POSTS
The ground posts on either side of the gate opening
are different from the remaining ground posts and
must be positioned where the gate will be located.
NOTE: Verify that each post faces the center of the
corral, with the sidewall brackets to the sides.
1. Locate the two (2) ground posts used for the
gate (DA4X4PAR and DA4X4PAD) and set
those where the gate will be located.
NOTE: Gate can be assembled to open to the
left or the right as desired.
2. After setting the gate posts, set all remaining
posts. Use a transit or line level to verify each
post is at the same height.
3. With each ground post set in the correct
position, plumb, and at the correct height, add
concrete to the holes. Concrete should be level
with the finished grade.
NOTE: If desired, pour concrete after
sidewalls are assembled.
Hinge
side

CLEARSPAN™HIGH-CROWN ARENA
8Revision date: 09.25.15
2INSTALL THE SIDEWALLS
Once concrete is set, install sidewalls.
NOTE: The gate of the corral is assembled differently
and includes different pipe. The procedure to
assemble and install the gate is described in a later
step.
Complete these steps. Consult Quick Start diagrams.
1. Locate the pipe sections for three (3) horizontal
sidewall frame tubes for one sidewall and
assemble each tube.
NOTE: Each horizontal frame tube consists of one (1) drilled 99" swaged pipe (#190S099D) and one
(1) drilled 79.5" plain pipe (#190P0795D).
Insert the swaged ends of the 99" pipes into the non-drilled plain ends of the 79.5" plain pipes.
2. Slide a single-socket tee coupler (#10015108) onto two (2) of the assembled frame tubes (top and
bottom) and a two-socket cross connector (#10015808) onto the third frame tube (middle).
3. Locate six (6) 104302 pipe fittings w/base. Remove and discard the bases from each fitting, leaving the
pipe ends and fasteners.
4. Using a 5/16" x 2" bolt, 5/16" nut, and the pre-drilled holes, attach one pipe end (see previous step) to
each end of the frame tubes.
NOTE: Verify that the orientation of the pipe ends match at each end of each frame tube. Adjust pipe
assembly as needed.
TOP
190S099D
190S099D
190S099D
190P0795D
190P0795D
190P0795D
MIDDLE
BOTTOM
MIDDLE
10015108
10015808
TOP
&
BOTTOM
21
NOTE: Set carriage bolts, lock
washers and nuts aside for a
later step.
3
Discard
base.
Use as
pipe end in
next step.
4
FAG336B
bolt
FALB02B
nut
Pipe
End
Gate
Opening

9
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
INSTALL THE SIDEWALLS (continued)
5. Attach the bottom frame tube between two ground
posts using the fasteners from Step 3.
NOTE: If optional ring liner has been purchased,
install frame tube with the socket bolts of the tee
coupler facing the outside. If optional side panels
have been purchased, install frame tube with the
socket bolts of the tee coupler facing the inside.
6. Insert a 45" vertical pipe (#190P045) into the
single socket tee coupler on the bottom frame tube
and tighten the socket bolt using an Allen (Hex)
key to secure the vertical pipe only.
7. Insert the open end of the 45" vertical pipe into the two socket cross connector on the middle frame tube
and secure using the Allen key. See Step 5 for socket bolt orientation.
8. Attach middle frame tube to groundposts as previously described.
9. Repeat Steps 6 & 7 to attach the second 45" vertical pipe and top frame tube.
NOTE: Verify the socket bolts of the tee coupler on the top tube face the inside of the corral.
10. Once all frame tubes are secured in place, center the vertical pipe assembly between the ground posts
and tighten all socket bolts to secure.
11. Install a Tek screw (FA4484B) at each pipe joint of each horizontal frame tube.
NOTE: Position screw so that it will not touch the side panels or ring liner, if equipped.
12. Repeat all steps for each remaining side wall.
2
5
Ground Level
645"
vertical pipe
(#190P045)
190P045
190P045
7
11 Tek screw
Gate
Opening

CLEARSPAN™HIGH-CROWN ARENA
10 Revision date: 09.25.15
60DA3501D
105094
105094
105094
60DA3501D
60DA3501D
60DA3502D
2-5
2-5
2-5
7
7
Bottom End
Top End
8-10
3ASSEMBLE THE RAFTERS
Each rafter assembly requires the following fasteners:
• (16) 1/2" lock washers (#FAMA40B)
• (13) 1/2" x 4" hex bolts (#105580) & 1/2" nuts (#FALB38B)
• (3) 1/2" x 5 1/2" hex bolts (#104188B) & 1/2" nuts (#FALB08B)
• (1) 5/16" x 1 1/2" carriage bolt (#FAH317B) & 5/16" nut (#FALB02B)
Complete these steps to assemble the rafters.
1. Locate the four (4) sections of pipe and three (3) rafter pipe couplers for
the first rafter assembly and position on a flat surface as shown below.
2. Insert a 105094 rafter pipe coupler into the first 60DA3501D rafter pipe
and secure using two (2) 1/2" x 4" bolts, 1/2" lock washers, and 1/2" nuts
(#FALB38B) as shown to the right.
3. Insert the open end of the rafter pipe coupler into the next 60DA3501D
rafter pipe and secure using a 1/2" x 4" bolt, 1/2" lock washer, and 1/2"
nut (#FALB38B) through the first hole only.
4. Using a 1/2" X 5 1/2" bolt, 1/2" lock washer, and 1/2" nut (#FALB08B),
install two purlin connection brackets to the rafter pipe using the second
hole as shown. Do not tighten the 5 1/2" bolts at this time.
5. Tape the rafter splice with duct tape to protect the cover.
6. Repeats Steps 2 through 5 for the remaining rafter splices. Verify that
the 60DA3502D rafter pipe is attached at the top of the rafter assembly.
7. Using 1/2" x 4" bolts, 1/2" nuts and 1/2" lock washers, attach one (1)
105092 pipe end connector to each end of the assembled rafter.
8. Place a 3.5" band clamp (#105238) approximately 36" from the base of
the rafter.
9. Add a FAH317B carriage bolt and FALB02B nut to the band clamp.
10. Verify that the bolt of the band clamp faces the inside of the structure and
secure clamp to the rafter using a Tek screw.
11. Repeat steps for all remaining rafters.
5
Tape splice
to protect
cover.
105094
coupler
2
105580
bolts
FALB38B nuts &
FAMA40B lock
washers
3
105580
bolt
FALB38B nut &
FAMA40B lock
washer
4
105350
brackets
104188B
bolt
FALB08B
nut
8
36"
105238
Band clamp
7
105092
end pipe
connector
105580 bolts
FAH317B bolt
FALB02B nut
Tek
screw
9-10

11
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
4INSTALL THE RAFTERS
All rafters are connected to mounting plates in the tops
of the ground posts and to the crown, which is the top,
center mount for all rafters.
WARNING: Rafters are heavy and difficult to handle.
Use the proper lifts and personnel when setting the
rafters in place. DO NOT attempt to set the rafters
without proper equipment and adequate help.
Required parts to attach the rafters include:
• Assembled Rafters
• 105123 (Mounting Base Plate)
• 105099 Crown (connects rafters at the top)
• FAH542B (1/2" x 1 1/2" Grade 5 carriage bolt) and
FALB73B (1/2" Grade 5 hex nut)
• 110951 (A325 1/2" x 1 1/2" hex bolt galv.) and
106977 nut (A325 1/2" galv.)
• FAMA40B (1/2" Lock Washer)
The following steps describe one way to install the rafters.
1. Install a 105123 mounting base plate in the open top of each ground post as shown below. Do not
attach at this time.
2. Using a 110951 (1/2" x 1 1/2") bolt, FAMA40B lock washer, and 106977 1/2" nut, attach the 105099
crown to the top end of one rafter.
NOTE: Verify end pipe connector bracket is to the left of the crown bracket as shown.
Use diagram as a guide to set the first three
(3) rafters. Setting these three rafters in place
allows the rafter framing to support itself. Use
a scissors lift or similar lift to install the rafters.
Gate
Opening
2
Top end of
rafter
110951
bolt
FAMA40B
lock washer
&
106977 nut
105099
crown
1
105123
mounting
base plate

CLEARSPAN™HIGH-CROWN ARENA
12 Revision date: 09.25.15
4INSTALL THE RAFTERS (continued)
3. Using the proper lifts, lift the rafter into position and attach the lower end to the mounting base plate in
the top of the ground post using a FAH542B bolt, FAMA40B lock washer, and FALB73B nut.
IMPORTANT: The mounting bracket on the base plate is off-center. Install the rafters as shown to align
the center of the rafter with the center of the ground post. When the rafter is attached correctly, the
bracket of the ground post is aligned with the bracket of the crown.
4. Using additional lifts, choose two more rafters and attach these to the ground posts and to the crown as
previously described. See previous page for rafter placement.
5. After the first three rafters are secured in place, install the remaining rafters to complete the rafter frame.
6. Return to and check all rafter mounting bolts to ensure that all bolts and nuts are properly tightened.
7. Once rafters are set, install two (2) Tek screws through the ground post to secure each mounting base
plate to the post. Install two additional screws opposite those shown below to secure the plate to the
other side of the ground post.
3
Bottom end
of rafter
FAH542B
bolt
Mounting plate
bracket aligned
to the right.
FAMA40B lock
washer &
FALB73B nut
Crown bracket
aligned to the
right.
Tek
screws
7

13
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
105562
105563
See
diagrams
above.
105564
5INSTALL THE PURLINS FOR RING BRACING
The ring bracing purlins help to stabilize the rafter frame. The parts
needed for the ring bracing include the following:
• 105562, 105563 and 105564 (top, middle and bottom purlins)
• FAG355 (3/8" x 1" bolt)
• FALB04B (3/8" nut)
• FAME08B (3/8" flat washer)
• FAMA38B (3/8" lock washer)
NOTE: If rafter assembly sags in the middle, it may be necessary to
lift and temporarily brace the rafter frame at the crown until purlins
are installed. Use a scissors lift or similar lift or crane if possible.
Complete these steps to install the purlins.
NOTE: Purlins are attached on top of the connection brackets as
shown.
1. Take one purlin for the bottom ring of the frame, place the slots
over the bracket holes, and insert two bolts with flat washers on
top of the purlin. Secure with a lock washer and nut.
NOTE: The flat washers may overlap each other due to
placement of the holes. DO NOT TIGHTEN THE PURLIN
MOUNTING BOLTS AT THIS TIME.
2. Install the remaining purlins to complete the first ring.
3. Move to the next rafter joint and repeat the previous steps to
attach the next ring of purlins to the second rafter joints in the
same manner.
IMPORTANT: The purlins
and the 1/2" x 5 1/2" purlin
bracket mounting bolts are
tightened after all cables are
installed and tightened.
Purlin
3/8" x 1"
bolts & 3/8"
flat washers
3/8" lock
washers &
3/8" nuts
To the peak
of the frame
To the
peak
of the
frame
Flat washers
may overlap.
INSIDE
VIEW
Flat side of
purlins and
brackets are
parallel with
ground level.
4. Install the final/top ring of
purlins in the same manner
as the previous rings.
5. After attaching all purlin
rings, verify that the rafters
are aligned and straight, and
continue by installing the
cable systems.

CLEARSPAN™HIGH-CROWN ARENA
14 Revision date: 09.25.15
6
Thimble
Cable
RAFTER CABLE ASSEMBLY
Rafter cable assemblies run from the crown to the lower rafter
mount at the ground post on each rafter. Each cable assembly
includes the following items:
• Two (2) lengths of cable: 8' and 30'
• Turnbuckle (1)
• Cable thimbles (2) and cable clamps (8)
Cable Assembly Procedure
1. Measure and cut the 8' and 30' lengths of cable for each assembly. Make a single assembly before making them
all. This allows a check to be sure the correct lengths have been cut. Make the necessary length adjustments as
needed before making additional assemblies. Always measure before cutting the cable.
2. Place one cable thimble over the eye of the turnbuckle and wrap the 30' cable around the thimble approximately
twelve inches (12") from the end of a cable section as shown above.
NOTE: It may be necessary to slightly bend cable thimble to fit it around the turnbuckle eye. Bend back to position
after placement.
3. Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as
shown above. Position the clamp on the cable with its U-bolt portion over the short/dead section of the cable.
4. With the saddle portion of the cable clamp in position on the "live" section of cable, thread the nuts onto the U-bolt
section of the clamp and tighten slightly to maintain the position of the clamp on the cable.
5. Install a second cable clamp on the cable six to eight (6"-8") inches from the first clamp and tighten both clamps.
6. Repeat Steps 2-5 for the 8' length of cable on the remaining eye bolt of the turnbuckle for this assembly.
7. Open the turnbuckle to its longest position and set the assembly and four (4) cable clamps aside.
8. After confirming that the cable assembly is the correct length, repeat the above procedure for all remaining cable
assemblies. Always measure length on the frame before cutting the cables.
9. Attach the cables to the assembled frame. See the diagrams on the next page.
Cable Clamps Thimble
Cable
Turnbuckle Turnbuckle Eye
Thimble
Turnbuckle Eye
Cable Clamps
Typical Turnbuckle Assembly
Dead End

15
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
7INSTALL THE RAFTER CABLES
The diagrams below identify the placement and proper way to attach the rafter cable assemblies to each
rafter. Each diagram view is as seen from the inside.
NOTE: Verify that the turnbuckle for each rafter cable assembly is in its open or extended position.
1. Attach the 30' end of one cable assembly to one rafter at the crown as shown below using two cable
clamps. Remember to install the U-bolt portion of the cable clamp over the "dead" or short end of the
cable when securing the cable to the rafter.
ATTENTION: The clamps must remain close to the rafter to keep the cable loop in place around the
end pipe connector of the rafter.
1
Cable
assemblies
Turnbuckle
2
3
2. Thread the 8' end of the cable assembly through
the previously attached band clamp and down to
the ground post where the rafter is attached.
3. Using two (2) additional cable clamps, secure
the cable around the end pipe connector as
previously described. See Step 1 if needed.
4. Repeat the steps to assemble and attach the
remaining rafter cables.
5. After all rafter cables are in place, slightly
tighten each turnbuckle until snug.
6. Continue with the installation of the cross
cabling for the main frame.
ATTENTION: Do not tighten the rafter cable
assemblies at this time.

CLEARSPAN™HIGH-CROWN ARENA
16 Revision date: 09.25.15
8ASSEMBLE AND INSTALL THE CROSS CABLING
There are three (3) sections of cross cabling to install on the corral. These cables provide additional
support. The first section of cross cabling is installed at the gate opening and the remaining sections are
spaced evenly around the structure as shown below. Each section includes two (2) cable crosses.
ATTENTION: The cross cable assemblies are assembled the same as the rafter cable assemblies.
Consult the Rafter Cable Assembly instructions on page 14 when assembling the cross cables.
Complete the following steps to assemble and install the first section of cross cabling:
1. Cut two (2) lengths of cable at 21' each for the lower cable pair and two (2) lengths at 17' each for the
upper cable pair.
2. Take one (1) 21' cable length, determine where to
position the turnbuckle, and cut the cable at that
location.
ATTENTION: Position the turnbuckles so they do not
interfere with each other when they cross one another.
See diagram to the right.
3. Using a turnbuckle, cable thimbles, and cable clamps, assemble the 21' cross cable as previously
described in the Rafter Cable Assembly instructions.
4. Repeat steps to cut and assemble the remaining 21' length of cable and the two 17' lengths of cable.
5. Loop the end of one 21' cable assembly around the end pipe connector and attach using cable clamps
as previously described in the rafter cable installation section and as shown below.
6. Pull the cable assembly to the purlin brackets diagonally across from the attached end. Wrap the
remaining end around the purlin brackets and secure each cable using two (2) cable clamps.
7. Continue by assembling and attaching the next 21' cross cable to complete the installation of the lower
cable pair. Consult the diagrams as needed.
8. Repeat as needed to install the 17' cross cables to complete the installation of the upper cable pair.
9. Repeat all steps to cut, assemble, and attach the cables for the remaining two (2) cross cable sections.
10. After all rafter cables are in place, slightly tighten each turnbuckle until snug.
Gate opening
TOP
VIEW
Views as seen from the inside.
Upper
Cable
Pair
Lower
Cable
Pair

17
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
9TIGHTEN ALL CABLES
Verify that all rafters are aligned. Continue with these steps to tighten the cables.
1. Begin with a pair of rafter cables opposite each other. With someone on each side of the shelter,
tighten the first pair of turnbuckles opposite each other until snug. Do not overtighten.
ATTENTION: Tightening turnbuckles opposite each other at the same time helps keep the rafters and
frame aligned and results in a more uniform appearance.
2. Move to the perpendicular set of opposing rafters and repeat the steps to tighten the cables.
3. Continue this pattern until all long cable assemblies are snug.
NOTE: The distance between the cable and the rafter it is attached to should be about the same for all
cables.
4. Once all rafter cables are snug, move to the cross cables at one location and measure diagonally from
connection point to connection point for each cable pair. See diagram below.
5. Tighten each turnbuckle as needed so the dimensions measured for each cable pair between the
connection points are the same.
NOTE: Tighten the cables between the same two rafters before moving to the next cable set. When
square, the lengths for the two cables of the lower cable pair will be the same, as will the lengths for
the upper cable pair.
6. Repeat for the remaining sets of cross cables.
7. After all cables are tightened, return to all purlin connections and tighten all purlin brackets and
mounting bolts.
8. Check all frame bolts to verify
that they are tight.
9. Assemble and install the gate.
TOP
VIEW 1
1
2 2
Connection
points
4-5

CLEARSPAN™HIGH-CROWN ARENA
18 Revision date: 09.25.15
10 ASSEMBLE AND INSTALL THE GATE
The following steps describe one way to assemble and install the gate. Consult the Quick-Start Guide at the
back of these instructions for more information. (Gate can also be assembled when attached to posts.)
For these instructions, the gate is assembled first and then attached to the ground posts.
1. Locate the pipes for the horizontal frame members and insert the swaged end of one pipe into the plain
end of the other to join the two sections.
ATTENTION: The top and bottom horizontal frame members consist of one (1) 99" swaged drilled pipe
(#190S099D) and one (1) 74" plain pipe (#190P074). The middle horizontal frame members consist of
one (1) 99" drilled swaged pipe (#190S099D) and one (1) 79 1/2" plain drilled pipe (#190P0795D).
2. Slide one (1) single-socket tee coupler over the end of the top and bottom horizontal frame member as
shown below. Do not tighten at this time. Install all fittings with the lock screw to the outside.
3. Slide the proper pipe fittings on each pipe as shown on the diagram. Do not tighten at this time.
4. Locate six (6) 104302 pipe fittings w/base. Remove the base and fasteners from each fitting, leaving
the pipe ends.
5. Using a 5/16" x 2" bolt, 5/16" nut, and the pre-drilled holes, attach one pipe end (see previous step) in
the locations shown below.
NOTE: Verify that the orientation of the pipe ends match at each end of the middle frame members.
Adjust pipe assembly as needed.
TOP
MID
MID
BOTTOM
190S099D
190S099D
190S099D
190S099D
190P0795D
190P0795D
190P074
190P074
4Use as
pipe end in
next step.
55
55
5
MIDDLE
10015108 (x3)
10015808 (x4)
TOP
&
BOTTOM
32
10015108
5
FAG336B
bolt
FALB02B
nut
Pipe
End

19
CLEARSPAN™HIGH-CROWN ARENA
Revision date: 09.25.15
10
6. Finish assembling the gate by inserting the 190P0265 vertical pipes into the pipe fittings, aligning the
vertical pipe in the position shown below and tightening the socket bolts of the pipe fittings.
IMPORTANT: The vertical pipes marked with an "X" are installed flush with the top (or bottom) of the
pipe fittings. Use 190P0292 pipes in these locations.
7. Install a Tek screw (FA4484B) at each pipe joint of each horizontal frame member.
8. Assemble and install the gate wheel (if used).
NOTE: The use of the wheel depends on whether it is able to roll on the surface of the site. In many
instances, it is easier to allow the gate to swing on the hinges only.
9. Once the gate is assembled, set it in place and attach it to the ground post (hinge side) using FAH142B
bolts, flat washers, and self-locking nuts. Use a lift and assistants to set the gate in place.
ATTENTION: Install the lock nuts until each is seated, and then loosen each nut one-quarter to one-
half of a turn so the gate is able to swing on the ground post brackets.
10. Continue by installing the diagonal gate cable.
ASSEMBLE AND INSTALL THE GATE (continued)
190P0265
190P0265190P0265
190P0265
190P0265
190P0265190P0292
Ground Level
Gate Post
(hinge side)
190P0265190P0292
8
9
9
9
190P0292
vertical pipes
are flush with
the top (or
bottom) of
the corner
couplers.
6105095
106108
Attach using
four (4)
3/8" x 1" bolts,
flat washers,
lock washers,
and nuts
Wheel
assembly
sits loosely
in gate.
89
FAME09B
flat washer
FALF23B
self-locking nut
FAH142B
Bolt

CLEARSPAN™HIGH-CROWN ARENA
20 Revision date: 09.25.15
11 INSTALL THE DIAGONAL GATE CABLE
The diagonal cable for the gate helps support the gate. Except for length, the cable assembly consists of
the same parts as the main frame cables and is assembled in the same manner.
Complete these steps:
1. Close the gate and align the security brackets on the ground post with the pipe fittings on the middle
horizontal pipes of the gate.
2. Measure the gate diagonally from the wheel corner to upper hinge corner to determine cable length.
ATTENTION: Allow enough extra cable to attach each cable end to the gate and to the turnbuckle.
3. Cut a section of cable to the required length.
4. Cut the cable again so the turnbuckle is positioned as shown below when it is installed.
5. Secure the turnbuckle to the cables as previously described in these instructions.
6. Drill a 3/8" hole through the top and bottom frame pipes (horizontal) as shown approximately 1"-2" in
from the single-socket tee couplers.
7. Thread a cable end through both holes and secure the cable using two (2) cable clamps at each end. If
needed, refer to the previous cable instructions to properly attach the cable.
8. With the cable secured to the gate, tighten the turnbuckle to support the gate.
9. Continue by installing the main cover components.
NOTE: Remember to install
the U-bolt portion of the cable
clamps over the "dead" or
short end of the cable when
securing the cable to the pipe
and turnbuckle.
1"-2"
Drill 3/8"
hole through
the pipe.
6
7
Drill 3/8"
hole through
the pipe.
1"-2"
6 7