Cloud CXL-40T User manual

CXL Manual v1.0 1
CXL-40T, CXL-100T, CXL-200T, CXL-400T
100/70 V Transformers
CXL-800, CXL-1600 Rackmount Housings
Installation Guide

CXL Manual v1.02
Important Safety Notes
It should be recognised that 100V- or 70 V-line
speaker systems have the potential to deliver an
electric shock. Installers must ensure that access to the
secondary (output) terminals of transformers is restricted,
either by the use of the purpose-designed CXL Series
rackmount housings, or by mounting and wiring the
transformers in such a way that neither the transformers nor
their connections can be touched accidently.
In all cases, transformers and associated speakers will need
to comply with local electrical regulations for AC voltages up
to 100 Vrms (141 Vpeak).
Do not expose transformers to rain or moisture.
Transformers must be installed in a safe manner. Cloud
Electronics Ltd. accept no responsibility for hazardous
installations.

CXL Manual v1.0 3
Contents
Important Safety Notes ............................... 2
Introduction................................................... 4
Scope of this manual .................................................4
Box contents............................................................... 4
Transformer/Amplier compatibility .....................5
Transformer/Rackmount Housing compatibility.5
Installing transformers in the
CXL-800 rackmount housing....................... 6
Installing transformers in the
CXL-1600 rackmount housing..................... 7
Wiring the rackmount housings.................. 8
Installing transformers without
CXL Series rackmount housings ................. 9

CXL Manual v1.04
Introduction
Thank you for buying this Cloud product.
The CXL range of high-performance 100/70V toroidal transformer assemblies are intended for use with various models of
Cloud power ampliers and mixer-ampliers, with applications in background music, public address and PA/VA. They interface
the ampliers’ low-impedance outputs to 100 V-line or 70 V-line loudspeaker systems.
There are four models of transformer in the range, each suitable for use with amplier channels having a particular maximum
power rating:
Transformer Type For use with ampliers with a
power rating (into 4 ohms) of: Dia. Height
CXL-40T 50 W per channel 65 mm 30 mm
CXL-100T 120 W per channel 80 mm 36 mm
CXL-200T 240 W per channel 100 mm 65 mm
CXL-400T 400 W per channel 120 mm 66 mm
The CXL-800 and CXL-1600 19” rackmount housings are each designed to accept up to eight transformers
(see”Transformer/Rackmount Housing compatibility” on page 5 for compatibility details). It is recommended that these
housings are used in conjunction with the transformers, as the complete assembly provides good safety protection.
Scope of this manual
The primary purpose of this manual is to describe:
• how to mechanically install CXL Series transformers
into the rackmount housings;
• how to t the transformer connectors to the rear
panels of the housings;
• how to correctly connect the assembly to the amplier
and the loudspeaker system.
It also gives information about conguring the ampliers for
use with 100/70 V-line systems.
The CXL range of transformers may also be used without
the rackmount housings; instructions on how to achieve this
safely are included.
Box contents
Transformers:
• CXL Series transformer (CXL-40T, CXL-100T,
CXL-200T or CXL-400T)
• Mating connectors: 1 x 2-way and 1 x 3-way 5 mm-pitch
screw terminal type
• M6 bolt, locknut and washer
• Abridged Instruction Guide
Rackmount Housings:
• CXL-800 or CXL-1600 rackmount housing
• PVC rear connector cover
• Fibreglass internal safety cover (CXL-800 only)
• Set of rubber feet
• 6 x 25 mm M3 hex pillars, with nuts and washers (at
and shakeproof)
• 16 (CXL-800) or 20 (CXL1600) x M3 x 6 mm pozi
screws
• Transformer tting template (CXL-1600 only)
• This manual

CXL Manual v1.0 5
Transformer/Amplier compatibility
The four models of CXL Series transformers are compatible
with current Cloud products as shown in the table below.
One transformer is required for each amplier channel to
be connected to a 100/70 V-line loudspeaker system.
TRANSFORMER MODEL
CX-40T
CX-A850 8 channel amplier
CX-A450 4 channel amplier
46/50 4 zone mixer-amplier
36/50 2 zone (+ utility)
mixer amplier
CX-100T CX-A6 6 channel amplier
VTX4120 4 channel amplier
CXL-200T VTX4240 4 channel amplier
CXL-400T VTX4400 4 channel amplier
Discontinued models:
Some CXL Series transformers may also be compatible with
various Cloud ampliers no longer in production. Please
contact Cloud’s Technical Dept. for advice if you are adding
transformers to older models.
Transformer/Rackmount Housing
compatibility
CXL-800
The CXL-800 is of open construction and is designed
to accommodate up to eight CXL-40T or CXL-100T
transformers (including any mixture of the two types). It is
not suitable for CXL-200T or CXL-400T transformers.
CXL-1600
The CXL-1600 is of more substantial construction, in the
form of a fully sealed enclosure with top and side ventilation
grilles.This design provides a greater degree of safety
protection, as the transformers are fully enclosed, and is
also more suited for the extra weight of the higher power
transformers.
The CXL-1600 can accommodate up to four CXL-200T
or CXL-400T transformers (including a mixture of the
two models), or up to eight CXL-40T or CXL-100Ts
(or a mixture of the two), as per the CXL-800. It is also
possible to t various other combinations; the table below
summarises the maximum quantity of each transformer type
that may be tted when the two categories
(CXL-200T/400T and CXL-40T/100T) are mixed:
CXL-1600 TRANSFORMER CAPACITY
CXL-200T or
CXL-400T
CXL-40T or
CXL-100T
4 0
3 1
2 4
1 5
0 8

CXL Manual v1.06
Installing transformers in the
CXL-800 rackmount housing
The CXL-800 is a steel 19” rackmount tray of open
construction; it has a depth of 225 mm, but a minimum
rack depth of 250 mm is recommended to allow adequate
clearance for rear connectors and cables.
Up to eight CXL-40T or CXL-100T transformers may be
installed in a CXL-800.Any mixture of the two types may
also be tted, up to a total of eight transformers.
The CXL-800 is not designed for CXL-200T or CXL-400T
transformers. These types should only be tted into the
CXL-1600 rackmount housing.
Each transformer is tted to the chassis baseplate with
a single M6 bolt (one supplied with each transformer).
Identify the eight pre-drilled 6 mm holes in the baseplate
(in two rows of four); insert the bolt from the underside
of the chassis, place the transformer in position with the
bolt through the central hole, and secure in place with the
washer and locknut supplied. Before nal tightening, rotate
the toroids to ensure that the cable assemblies for all the
transformers emerge from the windings at a neat orientation
for wiring to the rear panel.
If the CXL-800 is being tted with less than its full
complement of transformers, they may be mounted in any
of the positions, as convenient. Spacing them across the
width of the baseplate to give a good mechanical balance is
generally sensible.
Fitting the connectors
Note that each of the transformer positions is aligned with
one of the rear panel connector positions.























Each transformer has ve colour-coded wires which
terminate on a small PCB. A 2-way and a 3-way 5 mm-pitch
female connector and two M3 xing brackets are tted to
the PCB. Locate the connectors into the rectangular rear
panel slot which is in line with the transformer’s position.
Note that, looking at the rear panel, the 3-way connector
goes to the left of the slot.
Secure each PCB/connector assembly in place with EITHER
two M3 x 6 mm Pozi screws, OR one M3 x 6 mm Pozi screw
and one M3 x 25 mm hex pillar.The screws and/or pillars
should be passed through the xing holes and tightened into
the tapped holes in the xing brackets. Which of the two
xing options is used depends on the connector (from 1 to
8) being tted. The diagram below shows a rear panel with
all eight connectors tted; the arrows indicate the correct
locations for the hex pillars.
Tr ansformer
Connectors
IMPORTANT: If less than eight transformers are installed
in the rackmount housing, it is still important to t all
six hex pillars (supplied) in the positions indicated. If a
connector position requiring a hex pillar is empty (due there
being no transformer in that position), use an M3 shakeproof
washer and nut (supplied) to secure the hex pillar in place.
Re-assembling the housing
Tidy the transformer wires inside the housing so that
they follow the base of the chassis. Fit the breglass safety
cover (Part No. PC340144) inside the rear panel so that
the transformer wires pass under it and it covers the rear
connectors. Note the four xing holes (arrowed) should be
uppermost. Screw the cover to the folded rear panel ange
with four of M3 x 6 mm Pozi screws.

CXL Manual v1.0 7
Installing transformers in the
CXL-1600 rackmount housing
The CXL-1600 is a fully enclosed steel 19” rackmount
housing; it has a depth of 225 mm, but a minimum rack depth
of 250 mm is recommended to allow adequate clearance for
rear connectors and cables.
Up to four CXL-200T or CXL-400T transformers may be
installed in a CXL-1600.Any mixture of the two types may
also be tted, up to a total of four transformers. The
CXL-1600 will also accept up to CXL-40T and/or
CXL-100T transformers, in the same manner as the
CXL-800. Mixtures of all transformer types are permissible,
up to the maximum limits specied in the table in
“Transformer/Rackmount Housing compatibility” on page 5
Remove the top cover of the housing and retain the screws.
Each transformer is tted to the chassis baseplate with
a single M6 bolt (one supplied with each transformer).
Identify the twelve pre-drilled 6 mm holes in the baseplate.
If tting a mixture of transformer types, note that certain
constraints exist as to transformer positioning, due to the
larger diameter of the higher-powered transformers. See
the template supplied with the housing, which illustrates the
locating options. Note that when tting four CXL-200T and/
or CXL-400T transformers, only the four odd-numbered
positions are available as combinations. Specic baseplate
holes are provided to cater for these transformer types.
When each transformer position has been determined,
insert the bolt from the underside of the chassis, place
the transformer in position with the bolt through the
central hole, and secure it in place with the washer
and locknut supplied. Before nal tightening, rotate
the toroids to ensure that the cable assemblies
for all the transformers emerge from the windings
at a neat orientation for wiring to the rear panel.
If the CXL-1600 is being tted with less than its full
complement of transformers, any positions may be used
as convenient, provided the spacing constraints of mixed
transformer sizes are observed.
Fitting the connectors
Note that each of the transformer positions is aligned with
one of the rear panel connector positions.























Each transformer has ve colour-coded wires which
terminate on a small PCB. A 2-way and a 3-way 5 mm-pitch
female connector, and two M3 xing brackets are tted to
the PCB. Locate the connectors into the rectangular rear
panel slot which is in line with the transformer’s position.
Note that, looking at the rear panel, the 3-way connector
goes to the left of the slot.
Secure each PCB/connector assembly in place with EITHER
two M3 x 6 mm Pozi screws, OR one M3 x 6 mm Pozi screw
and one M3 x 25 mm hex pillar.The screws and/or pillars
should be passed through the xing holes and tightened into
the tapped holes in the xing brackets. Which of the two
xing options is used depends on the connector (from 1 to
8) being tted. The diagram below shows a rear panel with
all eight connectors tted; the arrows indicate the correct
locations for the hex pillars.
See diagram on page 6 for details of connector
mountings
IMPORTANT: If less than eight transformers are installed in
the rackmount housing, it is still important to t all six hex
pillars (supplied) in the positions indicated. If a connector
position requiring a hex pillar is empty (due there being no
transformer in that position), use an M3 shakeproof washer
and nut (supplied) to secure the hex pillar in place.
Re-assembling the housing
Replace the lid of the housing and secure using the original
screws.

CXL Manual v1.08
Wiring the rackmount
housings
Inputs:
The transformer inputs should be connected to the low-
impedance output of the relevant amplier channel. Use
the mating 2-pin 5 mm-pitch screw-terminal connectors
supplied with the transformers, and wire with two-core
stranded cable of at least 1.5 mm2 gauge. (In the case of the
model CXL-400T, 2.5 mm2cable is recommended if the
transformers are not adjacent to the amplier.)
Outputs:
The transformer outputs may be connected to the
loudspeaker system. Use the mating 3-pin 5 mm-pitch
screw-terminal connectors supplied with the transformers,
and two-core stranded cable of at least 0.75 mm2gauge
(CXL-40T, CXL-100T & CXL-200T) or 1 mm2gauge
(CXL-400T). Note that pins 1 and 3 should be wired for a
100 V-line system, and pins 1 and 2 for a 70 V-line system.


















When all the connections have been made, t the PVC
external safety cover over the rear panel connectors.The six
xing holes in the cover should align with the six hex pillars.
Secure it in place with six of the supplied M3 x 6 mm Pozi
screws.

CXL Manual v1.0 9
Installing transformers without
CXL Series rackmount housings
Where appropriate, CXL Series transformers may be
installed in various ways without the use of CXL-800
or CXL-1600 rackmount housings. However, it is important
to appreciate that correct use of the rackmount housings
provides good safety protection from the high voltages
involved (see “Important Safety Notes” on page 2).
If tting the transformers without rackmount housings,
careful attention must be paid to the safety aspects of the
installation, to prevent the risk of electric shocks.
A transformer may be mounted horizontally or vertically
onto any convenient clear, at surface with the single M6
xing bolt through the toroid’s centre hole. Mounting it
immediately adjacent to the amplier is not mandatory,
though may often be the most practical solution.
Consideration should be given to ventilation, particularly
if multiple transformers are housed together and/or
the amplier has a high duty cycle (i.e., handling audio
continuously).
Refer to “Fitting the connectors” on page 6.The
transformer’s windings are terminated in a 2-pin (primary)
and a 3-pin (secondary) 5 mm–pitch female screw-
terminal connector mounted on a PCB. When mounting a
transformer without a rack tray, the connector assembly
should be removed by cutting it off. Connection to the
amplier’s low-impedance output and to the loudspeaker
system can be made using insulated terminal blocks (see
Safety Notes below).
Take care to observe the wire colour coding:
100 V SYSTEMS
Connection Colour
Primary From amplier’s lo-Z
output
+ Red
- Black
Secondary To 100V-line loudspeak-
er system
+ White
- Blue
70 V SYSTEMS
Connection Colour
Primary From amplier’s lo-Z
output
+ Red
- Black
Secondary To 70V-line loudspeaker
system
+Purple
- Blue
Use wire of the correct gauge for the transformer/amplier
power rating; this applies to both primary and secondary
connections.The minimum wire gauges to be used are given
in the following table:
TYPE CONNECTION MIN.WIRE
GAUGE
CXL-40T Primary (input) 1.5 mm2
Secondary (output) 0.75 mm2
CXL-100T Primary (input) 1.5 mm2
Secondary (output) 0.75 mm2
CXL-200T Primary (input) 1.5 mm2
Secondary (output) 1 mm2
CXL-400T Primary (input) 1.5 mm2
Secondary (output) 1 mm2
The wiring should make use of insulated terminal blocks and
fully-shrouded crimp terminals.Where possible, secure the
terminal blocks to the panel on which the transformers are
mounted with screws or nuts and bolts as appropriate. Keep
the transformers’ leads neat with cable ties and sticky-back
bases.










If transformers are being freely-mounted on a panel within
an equipment rack, t lockable side and rear doors, and
blank 19” panels as necessary to the rack, to prevent access
to the terminations. If the transformers are to be housed
externally to a rack, the use of a lockable IP-rated enclosure
tted with the appropriate cable grommets is recommended.

CXL Manual v1.010

CXL Manual v1.0 11

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