CMI/MPH INTOXILYZER 5000 User manual

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INTOXllVZER',@ 5000
Alcohol Breath Analysis Instrument
Operator's Manual
1ZlllIIIUIPHI
subsidiaries of MPD Inc.
316 East Ninth Street, Owensboro, KY 42301
[phone]
or 1-BOO.a35-0690
oNovember 1989 by CMI/MPH
No partofthisworkcovered
by thecopyrights hereonmay be reproduced
or copied in
any form or by anymeans -graphic. electronic. mechanical,
including photocopying, taping or information storage and retrieval
systems' without written permission of CMI/MPH.

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INTQXXLIZER SOOO SPECIFICATIONS
5000 CELL & SYSTEM VOL
SMALL CELL
I.D. ·1.905 eM
LEN. 28 . 575 eM
VOL. = LEN X AREA
VOL. = 28.575 eM X ( X .9525
2
eM)
VOL. = 81.44531 CC
LIGHT PATH LENGTH
11.4 INCHES
PLUMBING
I.D. .635 eM
LEN. 93.98 eM
VOL. = LEN X AREA
VOL. - 93.98 eM X ( X .3175
2
CM)
VOL. = 29.762731 CC
SYSTEM VOL.
SHALL CELL = 111.20804 CC
5000 DIMENSIONS
WIDTH: 18 - 3/4"
DEPTH: 17 - 3/4"
HIGH: 5 -"1/4"
WEIGHT: 30 LBS. APPROXIMATE
ACCURACY
+/- .005\ BrAC OR
5% OF THE BrAC WHICHEVER IS GREATER
PRECISION
AVERAGE STANDARD DEVIATION OF NO MORE THAN .0042\ BrAC
OPERATIONAL
TEMPERATURE RANGE
68 DEGREES F TO 86 DEGREES F
(20 DEGREES C TO 30 DEGREES C)
STORAGE TEMPERATURE RANGE
-20 DEGREES F TO 140 DEGREES F
(-29 DEGREES C TO 60 DEGREES C)
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&=IIIllftIIPHI
subsidiaries of MPD Inc.
316 EAST NINTH STREET f OWENSBORO. KY 42301
1-800-635-0690 I 502-685-6545 I FAX [phone] i TELEX 213-021
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Functional
1.
2.
3.
4.
5.
6.
7.
Performance
1.
2.
3.
4.
Electrical
1.
2.
Optical
l.
2.
3.
4.
Intoxilvzer® 5000 Soecifications
CgntroIs
APower Switch: Activates all internal circuits.
B. Start Test Switch: Activates operation of the Instrument test mode sequence.
C. Mode Selection Switches: Enable selecting atest mode sequence. setting time and date.
InoutlQutwt .
A. Digital DiSplay: A16 character 18 segment (vacuum floorescent) alphanumeric display
which relates the operations of the instrument. alerts the operator to required actions, and
expresses Acohol Concentration in weight by volume.
B. AlXiible Tones: Audibly relates the
completion of an operation. the presence of a
malfunction, incorrect operational procedure, or tmfuIfilled test requirements.
C. Printer Card: Provides aprinted record of the date. model, and serial number of the
Instrument test procedure. test results, and time of the test on amulti-copy card. (Typically
three copies).
D. Breath Sampling: Instrument automatically senses end expiratory air (alveolar) using the
technique of slope detection in conjunction with aminimum pressure and aminimum
sample time requirement.
CaIlbrntlon: None required; the instrument Is permanently calibrated.
Reagents ReQUired' None
CQosumables' Evidence cards and disposable mouthpieces.
Battexv Back-up real TIme aock: Abattery back-up time clock automatically maintains month,
day, hour and minute. (The dock operates on alithium battery which has an expected five year
life).
Serial Number- Instrument serial number Is permanently stored externally and internally (Serial
Number Is permanently stored internally in circuitry).
Range: 0.000 to 0.45 grams/210 liters
AcctJracy' Better than ± .005 grams/2l0 liters or ± 5% of target value whichever is greater.
Precision' Standard deviation of better than .0042 grams/210 liters.
Test TlIDe' Typically less
than one minute (with basic program).
Power;
A. Input voltage:
110 volt AC
B. Input Current: 2AMP maximum average at 110 volts AC with 3 amp fuse protection.
M.O.V. <Metal Oxide Varistor) Is installed on input for line transient suppression.
Optionally compatible with international voltages and frequencies.
Cjrcujtro' Modular plug-in type printed circuit boards are used for ease of repair.
light Source- Quartz-Iodide lamp rated 50,000 hours lifetime.
Absowtjon
Wave Length· Tnree wavelengths used for: alcohol, acetone and reference.
Light path Length·
11.4 inches, single path.
Detector;
Lead Selenide detector with alife expectancy greater than seven years.
Environmental
1. Operating Temperature: Better than DOT specifications.
2. Storage Temperature Range'
-20
0Fto
140
0C
(-290C to 60
0
0.
3. Humjdib,. 10% to 90%

Intoxilyzer Specifications· Conl
Mechanical
1.
2.
J 3.
4.
DlmenslQns; 18.75
R
wide x 17.35- deep xS.5Rhigh (476mm wx 4S0mm d x 139.7mm h). (With
Qrganizer 26.2S- wide x 19.2S
Rdeep x10.5- high)
(666.75mm wx 488.95mm d x 266.7mm h).
Weight: 30 Ibs (13.6 kg)
Sample Cbamber; 8l.4ce.
Breath Tube' Instrument is provided with external, detachable, heated breath tube.
Computer Based
280 based microprocessor; Unit is composed of 24k EPROM (erasable prograrrunable read Qnly memory)
and 2K of RAM (Random Access Memory) The computer controls every aspect of operation from
displaying and printing the infQrmation to the basic electrical mechanical functions.
Warranty
One year parts and labor
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Optional
1.
2.
3.
Keyboard &CommunlcatiQns; The Instrument can be optiQnally equipped with detachable
membrane keyboard and RS-232 port for external computer Interface (See ADAMS brochure).
OptiQnal32 K Qf battery backed RAM Is available and is required for ADAMS compatibility or
keyboard operation.
Recju:u1atlQn: The instrument may be equipped with asecond solenoid to recirculate simulator
vapor to extend life of simulatQr solution.
Sample Capture: Instrument can
be equipped with sample capture. (Switch Selectable). To
preserve breath sample on CQnsecutive tests utilizing silica gel (foxtrap) for re-analysis of breath
sample.
RcWtd 2123190

5tatement of 'Warranty
A.s afurther limit on warranty and as an express warning. the user should be aware
:: harmful personal contact may be made with seller's product use in automobiles in
-.e event of violent maneuvers. collision, or other circumstance, even though said
products are installed according to instruction.
eMI specifically disclaims any liability
or injury caused by the products in all such circumstances.
There are no warranties expressed or implied, inciuding but not limited to. any implied
warranties of merchantability
or fitness for aparticular purpose. In no event shall CMI
be liable for any loss of profits or any indirect or consequential damages arising out of
any such defect
in material or workmanship.
I:!IIIIIMP'HI
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subsidiaries of MPO Inc.
316 East Ninth Street
Owensboro. KY 42301
[phone]
Warranty coverage extends only to the original purchaser and does not include normal
wear
and tear, unusual ab.1se, or use of the product for other than its intended
purpose. This warranty
is voided if the product is adversely effected by attaching any
feature
or device to it, or is in any way tampered with or modifled without express
'Written permission from CMI.
Repaired products are warranted for
90 days from the date of repair, subject to the
same limitations
at this warranty.
CMI, Inc. warrants that each new product will be free from defects in material and
workmanship, under normal use.and service, for aperiod of
one year from the date of
invoice to the initial purchaser. CMfs obligation
is limited to repairing or replacing, as
CMI may elect. any part or parts of such product which CMI determines to be
defective in material or workmanship. Warranty repairs will be performed only at
authorized factory service centers.
Any part
or product considered to be covered by the conditions of this warranty shall
be returned, freight pre-paid, to an authorized service center. The repaired or
"replacement part or product
will be returned from CMI pre-paid.
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TABLE OF CONTENTS
GENERAL INFORMATION
..•.•.••••.. ," '.' •..... ' ....•....•..... ~ .3
FUNCTIONAL DIAGRAMS ..•......•...•..•.....•....•...•..•••.•...... 4
............ _0 ', ' 5"
ILLUSTRATION OF INTOXILYZER 5000 SERIES INSTRUMENT ••••.•..•••..• 6
HARDWARE, CONTROLS, AND DISPLAyS •••••.•.•....••••.•..••..••••... 7
INSTALLATION .......•..•.••...•.•••..•...•.•........•............ 9
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SETUP 0 •• " ,_ - ' ' +0
DISPLAY MESSAGES AND COMMANDS •...•...•...•• : .................•. 11
TONES ........•...•........•.••.••...•.....•.•......• ~ ' ...•...•.. 16
MODE SELECTION SWITCHS ...........•..•.....•..................•. 17
Mpde Sequences ....•.••.....•.•.................. ; .•....... 19
Setting The Mode Selection Switches •....•............ ; .... 20
Special Options •.....•.•....•...................•. " •...... 21
options •...•..•••..••.... ' ••.•...•......................... 21
Third Digit On •.•.•............... ' 21
Display During Test ••.•.•..........................•. 21
Sample Capture Option •...•.........•.........•....... 21
Operator Check ' ,~ .. , 21
ACACACACACA " _ 21
Other Functions,.' ...............................•.......... 22
Set Time ..•...•.•.•......... " ..•..................... 22
Set Date .......•.......................... ' 23
Increment Numbers 24
Print Inl1ibi t 24
Diagnostic Tes'ts .•.......•.......•........................ 25
Display Test •.••.•... ' ......•...•..................... 25
DVM Test .......•..•..............•................... 25
Print Test ....•..•.......•...•................. ~ ..... 26
Switch Priorities And,Invalid Mode ~ .•..• 27
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OPER/o.TING PROCEDURE .•.......••..•.•.•..•..•.••....••...••••...• 28
PRINTED OUTPUT •..•... ' .•..••...••••.•.•...•.•• ~ ... ,' ...•..•• ' • ',' •. 33
CONTROL CHECK ..•..•..........•.......... _a ••••••••••• ~ .- •••••••• .- • 36
THE SAMPLE CAPTURE OPTION •••••••.•••••••••••••.•.•••••••••••••• 43
Instructions For using The Collector Tube
And The TOXTRAP Holder .••.••••••.•.•••.••.•.•••..•.•••... 48
capturing Standards •...•••.•••.• ' •.•. ' ....•..•..•..•.••..•.•. 52
MALFUNCTIONS AND DISPLAYED ERROR HESSAGES .....•.....•...••..•.. 53
"NOT READy'i AND The Diagnostic Checks ••.•.......•.•.....•• 53
Clock Errors ••.•.............••••............•....•....... 55
Other Error Messages .•...•.......•.......•...••..•....•••• 55
Evidence Card Jammed In Printer ..•...•..............•...•. 59
General Malfunctions ..••.••..•.....•..•••....••.•...•...•. 59
PREVENTATIVE MAINTENANCE •...•..••..••......•.....••..••••...••. 60
SERVICE ••.•....•..••••.•.•...•..•.•.••.•.........••.....••...••• 60
ACCESSORIES ••.••..••..••..•..••.....••••••..•.....•...•.••.• ' .•. 61
REQUESTED OPTIONS .•..•..•••...•.•.•.•••.•...••.. " ... BACK OF MANUAL
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GENERAL INFORMATION
Depending on their physical size and structure, alcohol
molecules absorb light energy at specific frequencies. Using an
infrared energy absorption technique, tbe Intoxilyzer 5000 Series
alcohol breath analysis instrument determines the alcohol
concentration in a breath sample.
The core of the Intoxilyzer 5000 Series instrument is its sample
chamber. At one end of the chamber, a tungsten halogen lamp
emits infrared light energy, which is directed through the
chamber·by a Fresnal lens. At the opposite end of the chamber, a
second lens focuses the energy leaving the chamber through three
rotating filters and onto an infrared energy detector. The
filters allow only certain wavelengths of light energy to pass
through. -
Initially, the instrument establishes a zero reference point by
measuring the amount of infrared energy striking the detector
when the sample chamber is filled with ambient room air. During
a breath test, as the amount of alcohol vapor in the chamber
rises, the amount of infrared energy reaching the detector
decreases. Therefore, by finding the difference between the zero
reference point and the breath test measurement, the instrument
determines breaih alcohol concentration. Si~~e a proportional
relationship exists between the amount of alcohol. in one's blood
and the amount of alcohol in one's breath, the unit converts
breath alcohol concentration to blood/breath alcohol
concentration. The result is then displayed in percent weight by
volume in accordance with the Uniform Vehicle Code . - To assure
accurate test results, the Intoxilyzer 5000 alcohol breath
analysis instrument also detects and compensates for acetone and
other interfering compounds which absorb infrared light energy in
the· ~ame frequency range as alcohol.
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Breath
Exit
Pump
Exit
Sampl.
Chamber
Filte,
Wheel
1-e!::1\ 1J----4~~----- : ~ .". o. o .. -------1t--:::::: (,:;) li:~':'
Light Path M
1-1 10"'''
SelectorYalve
o
Pressure Switch
IN
Normally
Closed
1
~ Simulator
L-- __ -~~ - - ~ 4yapor
-\..." Inlet
3 IN
Normally
Open
. Processor
Central
ProcesSing
Unit
~ :reath
L-....;...._..,.~ Inlet
Audible
-Tones
Printer
Multicopy
Printout
FUNCTlO,., a:.. DIAGRAM - StandardlntoxilY:iter 5000 instrUment
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Breath and Pump Exit
Pump
Selector Valve
Selec:tor Valve
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Infrared
Energy
Detector
Filt.
Wheel
Proc:essor
Light Path
Sample Chamber
o
Pressure Switc:h
Central
Proc:essinv
Unit
OUT
2
A. Intr.re. d
HSourc:e
IN
Normally
Closed
t
~4Simulator
~ Vapor
Inlet
3 IN
Normally
Open
~~e.th
~---..,I,/,- Inlet
Audible
Tones
Printer
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FUNCTIONAL DIAGRAM
Multic:opy
Printout
Intoxilyzer 5000 instrument equipped with Vapor Circulation option
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HARDWARE, CONTROLS, AND DISPLAYS
To familiarize yourself with the hardware, controls, and displays
rif the Intoxilyzer 5000 Series breath analysis iristrtiment, refer
to the illustration on the previous page and the cross-referenced
explanations below.
1. Breath Tube - A heated reinforced plastic tube through
which the subject blows into the sample chamber.
2. Mouthpiece -" A disposable, clear plastic. trap which
fits in the end of the breath tube, accepts the
subject's breath, and prevents unwanted substances from
entering the instrument.
~. Digital Display A sixteen" character alphanumeric
readout that indicates which operation the instrument
is performing, alerts the operator to required actions,
and expresses Blood Alcohol Concentration/Breath
Alcohol Concentration (BAC/BrAC) in percent weight by
volume.
4.
"START TEST" Switch
initiate a test.
A push button switch US"ed to
5. npOWER" switch - A push button switch used to apply AC
power to the instrument.
6. Simulator Bracket Screws - Four screws used to attach a
bracket that holds a alcohol breath simulator.
7. SIMULATOR VAPOR PORT - A male "adapter throl,lgh which
alcohol vapor passes from an attached alcohol breath
simUlator to the instrument's sample. chamber.
8,;
Key Latch -Two
keys used to
instrument to
Replace the
lIACCESSORIES, "
hardened steel
unlock the door
expose the Mode
key wi th P ar"t
page 61.)
locks with removable
on the side of the
Selection switches.
# 410097. (See
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9. Mode Selection Switches - Dip,slide, and BCD (Binary
Coded Decimal) switches located on the side of the
instrument behind a lockable door. The Mode Selection
switches enable one to select amode sequence, set the
time and date, and perform diagnostic tests on several
of the" instrument's basic operations.. (See "MODE
SELECTION SWITCHES, "page 17 . )
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10. Evidence Card A formatted, multi-copy card that
provides a printed record of the date, model and serial
number of the instrument, test procedure, test results,
and time of testing sequence.
11. Mounting Screws ... Two miscellaneous, 10-32 x 3/8 screws
that can be used to secure the instrument to a surface.
12. Three amp Fuse- The instrl.1ment'smain fuse. Replace
with CHI Part Number 140037: 3amp Little fuse 312 003
or equivalent.
13. Power Cord -A power cord that supplies power to the
instrument. Replace with CHI Part Number 330196:
Corcom BO-1245 Power cord or equivalent.
14. Computer "RESET" switch A rocker switch activated
..Q.Illy in isolated circumstances to cancel all operations
and return the instrument to its initial "NOT READY"
condition.

INSTALLATION
To
assure adequate ventilation, locate the instrument at least
one inch away from a back wall and on a hard surface, ( not on a
surface covered with a rug-like material.) -The instrument's
operational environment should be relatively dust free. You can
purchase an optional dus.tcover by ordering Part Number 011111.
(See IIACCESSORIES," page 61.) Power to the instrument should be
OFF while this cover is in use.
If you wish to secure the instrument in place, you can use the
two miscellaneous 10-32 x 3/8 screws on the back of the
instrument for attaching your own mounting setup.
Mounting Screws
If not· adjusted by CMI, set the Mode Selection switches so the
Intoxilyzer breath analysis instrument conducts a breath test
according to your department's requirements. (See "MODE
SELECTION SWITCHES," page 17.)
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SETUP
Before using the Intoxilyzer 5000R breath ana1ysis in~trument,
complete the following steps:
1.
Plug the instrument into an electrical outlet.
instrument operates on 95-130 voltsAC at 60 liz.
The
WARNING
*************** ••• ** •• *****************************~*****
IN KEEPING WITH STANDARD SAFETY PRACTICE, THE METAL BASE
PLATE OF THE INSTRUMENT IS GROUNDED THROUGH THE THIRD WIRE
OF THE POWER CABLE. IF THE INSTRUMENT .MUST BE PLUGGED INTO
A
TWO-WIRE RECEPTACLE, USE A 3-2 ADAPTER. BE SURE TO
CONNECT THE GROUNDING LEAD OF THE ADAPTER TO THE RECEPTACLE
OR SIMILAR EARTH GROUND.
2. push the "POWER" switch lion." The display will read "NOT
READY" for approximately 20 minutes.
3. Wait until the following message appears on the display:
"CMI INC INTOXILYZER-ALCOHOL ANALYZER FL MODEL 5000R--PUSH
BUTTON TO START TEST"j "PUSH BUTTON" (flashing); "TIME##HR
##MINj "DATE HM!DD!YY"
The instrument is now ready for use.
4. Set the time arid date if incorrect. (See "510 = Set Time"
on page 22 and "511 = Set Date" on page 23.)
5. If your mode sequence contains a control check· operation,
attach a wet bath simulator to the instrument's "SIMULATOR
VAPOR PORT." (See "CONTROL CHECK," page 36.)
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