Cognex In-Sight 2800 Series User manual

In-Sight®2800 Series
Reference Manual
2022 April 26
Revision: 22.1.1.127

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2022. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.
Other product and company trademarks identified herein are the trademarks of their respective owners.
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Legal Notices

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Symbols

Table of Contents
Legal Notices 2
Symbols 3
Table of Contents 4
Getting Started 6
About the In-Sight 2800 Series 6
Illumination Options for In-Sight 2800 7
Accessories 8
Lenses 8
Illumination 8
Lens Covers 10
Mounting Brackets 11
Cables 12
Support 12
Setting Up Your In-Sight Vision System 13
Vision System Layout 13
Dimensions 14
In-Sight 2800 Mini with 6.2 mm lens 14
In-Sight 2800 Mini with 16 mm Lens 15
In-Sight 2800 with Multi Torch 16
In-Sight 2800 Mini with 6.2 mm Lens - Right Angle Configuration 17
In-Sight 2800 Mini with 16 mm Lens - Right Angle Configuration 18
In-Sight 2800 with Multi Torch - Right Angle Configuration 19
Field of View and Working Distance 20
In-Sight 2800 with Multi Torch and 12 mm Lens 20
In-Sight 2800 with Multi Torch and 16 mm lens 21
In-Sight 2800 Mini with 6.2 mm Lens 22
In-Sight 2800 Mini with 16 mm Lens 23
Installing and Changing Lenses 24
Installing Manual Lens on Multi Torch 24
Changing Front Cover on Multi Torch 30
Connecting the Vision System 32
Mounting the Vision System 33
Connecting the Ethernet Cable 34
Connecting the Power and I/OBreakout Cable 35
Indicator LEDs 35
Using Your In-Sight Vision System 36
Installing In-Sight Vision Suite 36
Trigger Types 37
Industrial Protocols 38
Specifications 39
In-Sight 2800 Series Vision System 39
In-Sight 2800 Series Vision System Image Sensor 39
LED and Laser Wavelengths 41
Acquisition Trigger Input 41
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Table of Contents

High-Speed Outputs 42
High Speed Output Wiring 43
Ethernet Cable 44
Power and I/O Breakout Cable Specifications 44
CCB-PWRIO-05 45
Cleaning and Maintenance 46
Clean the Housing 46
Clean the Vision System Image Sensor Window 46
Clean the Vision System Lens Cover 46
Regulations and Conformity 47
中国大陆RoHS (Information for China RoHS Compliance) 48
For European Community Users 48
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Table of Contents

Getting Started
This section provides general information about the In-Sight 2800 series vision system and the accessories and systems.
About the In-Sight 2800 Series
The In-Sight 2800 series vision systems are high-performance, easy hardware and software setup vision systems that
offer:
lPremium class performance in a compact package
lFlexible Industry 4.0 connectivity options
lUnmatched Modularity and Ease of Use
l1.6mp mono color and SVGA mono resolutions
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Getting Started

Illumination Options for In-Sight 2800
The following illumination options are available for In-Sight 2800 vision systems:
lMulti Torch:
The Multi Torch is a high-powered integrated multi-color light module with RED, GREEN, BLUE, and
WHITEcolors in a single package. The Multi Torch is compatible with vision system using 12 or 16 mm lens.
lHigh Powered Illumination for 16 mm lens:
High-powered integrated light attachments are available in RED or WHITEcolor options for In-Sight 2800 Mini
vision systems using a 16 mm lens.
lStandard Illumination for 6.2 mm lens:
Integrated light attachments are available in RED, WHITE, BLUE, or IR options for In-Sight 2800 Mini vision
systems using a 6.2 mm lens.
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Accessories
You can purchase the following components separately. For a list of options and accessories, contact your local Cognex
sales representative.
Lenses
Accessory Product Number Illustration
12mm Manual Focus Lens Module to be used with Multi Torch light 280-TORCH-MAN12
16mm Manual Focus Lens Module to be used with Multi Torch light 280-TORCH-MAN16
Blue bandpass filter supported with IS2800 Mini with 6.2mm lens illumination only DM150-BP470
Blue bandpass filter, 450nm 280-TORCH-BP635
Red bandpass filter DM150-BP635
Red bandpass filter, 635nm 280-TORCH-BP450
Illumination
Accessory Product
Number
Illustration
Red LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-RED
White LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-WHT
Blue LED Light for 6.2 mm Lens (Risk Group Exempt acc. IEC 62471) DM150-
LED-BLU
High-Powered Red LED Light for 16 mm Lens (Risk Group Exempt acc. IEC 62471) For
maximum light power 24VDC supply is recommended.
280-LED-
REDHP
CAUTION:280-TORCH-MULTI devices equipped with a target aimer have been tested in accordance with
IEC60825-1 3rd ed., 2014., and have been certified to be under the limits of a Class 2 Laser device.
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Lens Covers
Accessory Product Number Illustration
Front cover. Use with a 6.2 mm lens only. DM280-CVR-62
Polarized front cover. Use with a 6.2 mm lens only. DM260-LENS-62CVR-F
Extended front cover. Use with a 16 mm lens only. DM260-LENS-16CVR
Extended front cover, half-polarized. Use with a 16 mm lens only. DM260-LENS-16CVR-P
Extended front cover, fully-polarized. Use with a 16 mm lens only. DM260-LENS-16CVR-F
Cross-polarized cover for Multi Torch 280-TORCH-COVPOL
Clear cover for Multi Torch 280-TORCH-COVCLR
Diffuse cover for Multi Torch 280-TORCH-COVDIF
CAUTION:For 280-TORCH-COVPOL, 280-TORCH-COVCLR, and 280-TORCH-COVDIF equipped with a Time-of-
Flight sensor, the device has been tested to be under the limits of a Class 1 Laser device.
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Mounting Brackets
Accessory Product Number Illustration
Universal mounting bracket DM100-UBRK-000
Pivot mounting bracket DM100-PIVOTM-01
Flat surface mounting plate adapter for Multi-Torch configuration 280-BKT-ADAPT
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Cables
Note: Cables are sold separately.
Accessory Product Number Illustration
Ethernet Cable, X-coded M12-8 to RJ-45 CCB-84901-2001-xx (straight, xx specifies length: 2m, 5m,
10m, 15m, 30m)
Ethernet Cable, X-coded M12-8 to RJ-45 CCB-84901-2002-xx (right-angled, xx specifies length: 2m,
5m, 10m)
Ethernet Cable, Robotic X-Coded M12-8 to
RJ-45
CCB-84901-2RBT-xx (straight, xx specifies length: 2m, 5m,
10m)
X-Coded to A-Coded Ethernet cable
adapter, 0.5 m
CCB-M12X8MS-XCAC
Power and I/O Breakout Cable, M12-12 to
Flying Lead
CCB-PWRIO- xx (straight, xx specifies length: 5m, 10m, 15m)
Power and I/O Breakout Cable, M12-12 to
Flying Lead
CCB-PWRIO-xxR (right-angled, xx specifies length: 5m, 10m,
15m)
I/O Module Cable M12-12 to DB15 CCB-PWRIO-MOD-xx (xx specifies length: 2m, 5m)
RS-232 Connection Cable CCB-M12xDB9Y-05
I/O Extension Cable CKR-200-CBL-EXT
Support
Many information resources are available to help you use the vision system:
lThe EasyBuilder Help file, provided with the In-Sight software.
lOn-demand training: cognex.com/on-demand-training.aspx.
lThe In-Sight online support site: cognex.com/support/insight.
Note: For the latest documentation, visit: support.cognex.com/documentation/in-sight.
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Setting Up Your In-Sight Vision System
Read this section to learn how the vision system connects to its standard components and accessories.
Note:
lCables are sold separately.
lIf a standard component is missing or damaged, immediately contact your Cognex Authorized Service
Provider (ASP) or Cognex Technical Support.
CAUTION:All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections
or damage may occur.
Vision System Layout
The image and table below shows the elements of the vision system.
Number Description
1 Power I/O Breakout cable connector
2Ethernet connector
3Illumination LEDs
4 Trigger button
Note: The Trigger Button is not supported.
5 Tune button
Note: The Tune Button is not supported.
6Indicator LEDs
7Power LED indicator
8 Train status/Trigger status LED indicator
9 Good/bad inspection LED indicator
10 Communication LED indicator
11 Error LED indicator
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Setting Up Your In-Sight Vision System

Dimensions
The following sections list dimensions of the vision system.
Note:
lDimensions are in millimeters and are for reference purposes only.
lAll specifications are for reference purposes only and can change without notice.
In-Sight 2800 Mini with 6.2 mm lens
The following image shows the dimensions of In-Sight 2800, equipped with 6.2 mm lens.
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Setting Up Your In-Sight Vision System

In-Sight 2800 Mini with 16 mm Lens
The following image shows the dimensions of In-Sight 2800 equipped with 16 mm lens.
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In-Sight 2800 with Multi Torch
The following image shows the dimensions of In-Sight 2800 equipped with Multi Torch.
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In-Sight 2800 Mini with 6.2 mm Lens - Right Angle Configuration
The following image shows the dimensions of In-Sight 2800 equipped with L-shaped extension and 6.2 mm lens.
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In-Sight 2800 Mini with 16 mm Lens - Right Angle Configuration
The following image shows the dimensions of In-Sight 2800 equipped with L-shaped extension and 16 mm lens.
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In-Sight 2800 with Multi Torch - Right Angle Configuration
The following image shows the dimensions of In-Sight 2800 equipped with L-Shaped extension and Multi Torch.
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Field of View and Working Distance
This section discusses the Field of View values for the IS2800 with Multi Torch and IS2800 Mini configurations. (On the
diagrams, the values at the top are in mm and the values at the bottom of the top values in the brackets are in inch).
In-Sight 2800 with Multi Torch and 12 mm Lens
Working Distance Horizontal FOV Vertical FOV
Minimum 50 mm (1.97 in) 16.8 mm (0.66 in) 12.6 mm (0.5 in)
Midpoint 300 mm (11.8 in) 100.8 mm (5.95 in) 75.6 mm (2.98 in)
Maximum 500 mm (19.69 in) 168 mm (6.61 in) 126 mm (4.96 in)
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