Cognex DataMan 360 Series User manual

DataMan®360 Series
Reference Manual
2019 October 08
Revision: 6.1.6SR1.5

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with
the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this
document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.
Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes
no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.
Cognex Corporation makes no warranties, either express or implied, regarding the described software, its
merchantability, non-infringement or its fitness for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or
the associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document
may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor
transferred to any other media or language without the written permission of Cognex Corporation.
Copyright © 2019. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as
well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.
The following are registered trademarks of Cognex Corporation:
Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,
CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, VisionSolutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight
(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,
PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.
Other product and company trademarks identified herein are the trademarks of their respective owners.
2
Legal Notices

Table of Contents
Legal Notices 2
Table of Contents 3
Symbols 5
Getting Started 6
About the DataMan 360 Readers 6
Configuration 6
DataMan 360 Series Accessories 7
Lens Options 7
Lens Covers 8
External Lights (Red LED) 9
Laser Aimers 10
High Power Illumination Accessories 10
Cables 10
Power Supplies 11
Mounting Brackets 11
DataMan 360 Systems 12
Setting Up Your DataMan 360 13
Reader Layout 13
Installing the Lens 15
Installing an M12 Lens with Manual Focus 15
Installing a Liquid Lens 17
Installing the 24 mm Liquid Lens Module with HPIL 19
Installing a C-Mount Lens 21
Installing a Filter 24
External Light Mounting Brackets 28
Setting Focus 30
Liquid Lens 30
Manual Focus Lens 32
Focus Feedback 32
Best Practices 33
Field of View and Reading Distances 34
Reading Distance and Field of View (DataMan 360 Readers with a 10.3 mm Liquid Lens) 34
Reading Distance and Field of View (DataMan 360 Readers with a 16 mm Lens) 35
Reading Distance and Field of View (DataMan 360 Readers with a 19 mm Lens with a Liquid Lens) 36
Reading Distance and Field of View (DataMan 360 Readers with a 24 mm Lens with Liquid Lens) 37
Reading Distance and Field of View (DataMan 360 Readers with a 25 mm Lens) 38
DataMan 360 Series Specifications 40
DataMan 360 Series Imager Specifications 41
LED and Laser Wavelengths 41
Illumination Options 42
Using Your DataMan 360 44
Installing DataMan Software and Connecting the Reader 44
Troubleshooting an Ethernet Connection 44
Industrial Protocols 45
DataMan 360 Series Triggering 45
3
Table of Contents

External Triggers 47
DataMan 360 Series Multi-Reader Sync Option 48
DataMan 360 Series Tuning 49
DataMan 360 Series Image Filtering 51
Training the Reader 52
Training Feedback 52
Incremental Training for Multiple Symbologies 53
Package Detection Support 53
Connections, Optics, and Lighting 55
External Light Control (CCB-M12XFLY-05) 55
5m Breakout Cable (CCBL-05-01) 56
5m Breakout Cable (CCB-M12x12Fy-xx) 57
15m Breakout Cable (CCB-PWRIO-15) 58
High-Speed Outputs 59
High-Speed Output Wiring 60
5m RS-232 Connection Cable (CCB-M12XDB9Y-05) 61
Ethernet M12 to RJ45 Cable (CCB-84901-y00x-xx) 62
Acquisition Trigger 62
Connecting the Encoder to a DataMan Reader 63
Multi-Port Connections 63
Cleaning and Maintenance 66
Cleaning the Reader Housing 66
Cleaning the Reader Lens Cover 66
Compliance Information, Warnings and Notices 67
Precautions 67
Regulations/Conformity 67
Laser Safety Statement 68
LED Safety Statement 68
For European Community Users 68
Reader Programming Codes 69
4
Table of Contents

Symbols
The following symbols indicate safety precautions and supplemental information:
WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.
CAUTION:This symbol indicates a hazard that could result in property damage.
Note: This symbol indicates additional information about a subject.
Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
5
Symbols

Getting Started
This section provides general information about the DataMan 360 series readers as well as about the DataMan 360
accessories and systems.
About the DataMan 360 Readers
The DataMan 360 series readers are high-performance, fixed-mount ID readers that, among others, offer the following
advanced features:
lHighest Read Rates on 1-D and 2-D codes
lMost flexible optics and lighting
lIntelligent tuning and express setup
The DataMan 360 series readers provide advanced Ethernet connectivity, support for serial RS-232 and discrete I/O, as
well as advanced options for lighting and optics.
The DataMan 360 series readers are packaged in a rugged, IP-rated housing, and they provide numerous ease-of-use
features, including one button to trigger and one to start tuning.
Configuration
This document provides basic information about how to configure and use the DataMan 360 series readers. Additional
information is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the
DataMan software on your PC:
This document provides basic information about how to configure and use DataMan 360 readers. Additional information
is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan
software on your PC:
lThe DataMan Communications and Programming Guide shows you how to integrate your DataMan reader into
your particular automation and factory environment.
Cognex->DataMan Software v x.x.x->Documentation->Communications->DataMan Communications and
Programming Guide
lThe DataMan Industrial Protocols Manual provides information on how to integrate DataMan readers into your
particular environment using industrial protocols.
Cognex->DataMan Software v x.x.x->Documentation->Communications->DataMan Industrial Protocols Manual
6
Getting Started

lThe DataMan Reader Configuration Codes document provides printable 2-D codes that you can use to
configure the DataMan reader.
Cognex->DataMan Software v x.x.x->Documentation->English->Reader Configuration Codes
lThe DM360 Quick Reference Guide provides essential information about the DM360 readers.
Cognex->DataMan Software v x.x.x->Documentation->English->DM360 Series->DM360 Quick Reference Guide
lThe DataMan Fixed-Mount Readers Reference is a complete online hardware reference for the DataMan fixed-
mount ID readers.
Cognex->DataMan Software v x.x.x->Documentation->English->DM360 ->Fixed-Mount Reference Manual
lThe DataMan Questions and Answers document provides context-sensitive information. You can view this help
inside the DataMan Setup Tool or as a stand-alone help file.
Cognex->DataMan Software v x.x.x->Documentation->DM360->Questions and Answers
lThe DataMan Control Commands lists DataMan Control Commands with all relevant information. You can view
this help inside the Setup Tool or as a stand-alone help file.
Cognex->DataMan Software v x.x.x->Documentation->English->DataMan Control Commands
lThe Setup Tool Reference Manual describes the user interface of the DataMan Setup Tool software.
Cognex->DataMan Software v x.x.x->Documentation->English->Setup Tool Reference Manual
lThe Release Notes list detailed system requirements and additional information about this DataMan software
release.
Cognex->DataMan Software v x.x.x->Documentation->DataMan v x.x.x Release Notes
DataMan 360 Series Accessories
Lens Options
10.3 mm M12 lens with locking* and
10.3 mm IR M12 lens with locking**
DM300-LENS-10
DM300-LENS-10-IR
Liquid lens module and pre-focused 10.3 mm IR M12 lens
with wrench**
Liquid lens module and pre-focused 10.3 mm M12 lens
with wrench*
DM300-LENS-10LL-IR
DM300-LENS-10LL
19 mm liquid lens module* DM300-LENS-19LL
24 mm F6 liquid lens module* DM360-LENS-24LL
DMLN-C24F10-LL
7
Getting Started

16 mm M12 lens with locking** DM300-LENS-16
25 mm M12 lens with lens spacer and hex wrench (also
requires Extension kit)**
DM300-LENS-25
Extension kit DM300-EXT
DM500 C-Mount cover DM500-CMTLC-000
DM500 Lens cover extender DM500-LNSEXT-000
Blue,
red,
green,
orange bandpass filters
CKR-BP470
CKR-BP635
CKR-BP525
CKR-BP590
* With built-in IR blocking filter
** Without built-in IR blocking filter
Lens Covers
Clear lens cover DM300-CLCOV
Clear lens cover with white LED illumination
(Risk Group Exempt acc. IEC 62471)
DM300-CLCOV-WHI
Diffuse lens cover with red LED illumination
(Risk Group Exempt acc. IEC 62471)
DM300-DLCOV-RE
Diffuse lens cover with blue LED illumination
(Risk Group Exempt acc. IEC 62471)
DM300-DLCOV-BL
Diffuse lens cover with IR LED illumination
(Risk Group Exempt acc. IEC 62471)
DM300-DLCOV-IR
Polarized lens cover with red LED illumination
(Risk Group Exempt acc. IEC 62471)
DM300-PLCOV-RE
8
Getting Started

Diffuse lens cover, red illumination (assembled), ESD safe DM300-DLCOV-RE-ESD
Red LED high power integrated light, 10.3 mm lens
(Risk Group Red LED Exempt acc. IEC 62471, Risk Group Green LED
Aimer Exempt acc. IEC 62471)
DM360-HPIL-RE
Polarized red LED high power integrated light, ESD safe,
10.3 mm lens
(Risk Group Red LED Exempt acc. IEC 62471, Risk Group Green LED
Aimer Exempt acc. IEC 62471)
DM360-HPIL-RE-P
White LED high power integrated light, 10.3 mm lens
(Risk Group white LED low risk acc. IEC 62471, Risk Group Green LED
Aimer Exempt acc. IEC 62471)
DM360-HPIL-WHI
Red LED high power integrated light, 24 mm lens
(Risk Group Red LED Exempt acc. IEC 62471)
DMLT-HPIL-RE
Polarized red LED high power integrated light, 24 mm lens
(Risk Group Green LED Aimer Exempt acc. IEC 62471)
DMLT-HPIL-RE-P
White LED high power integrated light, 24 mm lens
(Risk Group white LED low risk acc. IEC 62471, Risk Group Green LED
Aimer Exempt acc. IEC 62471)
DMLT-HPIL-WHI
C-Mount cover for C-Mount lenses DM300-CMCOV
Short C-Mount cover for C-Mount lenses DM300-CMCOV-SH
External Lights (Red LED)
Ring light CLRR-R7030G1CLR
Back light CLRB-F100100G1
Coaxial (DOAL) light CLRO-K5050G1
Spot light CLRS-P14G1
Dark-field light CLRD-D120G1
9
Getting Started

Laser Aimers
Laser aimer DM300-AIMER-00
High Power Illumination Accessories
HPIA, red narrow DM30X-HPIA3-625
HPIA, red wide DM30X-HPIA3-625-W
HPIA, white narrow DM30X-HPIA3-WHI
HPIA, white wide DM30X-HPIA3-WHI-W
HPIA, blue narrow DM30X-HPIA3-470
HPIA, blue wide DM30X-HPIA3-470-W
HPIA, infrared narrow DM30X-HPIA3-IR
HPIA, infrared wide DM30X-HPIA3-IR-W
Note:
lIf using the following Cognex high power illumination lights with a DM30X-HPIA-xxx product ID:
lA spacer kit accessory (DMA-SPKIT-30X-00) is required when using the high power illumination
accessory. When the spacer is used, the field of view will be limited for wide-angled lenses.
lA Fair-Rite ferrite (part number 0431167281) must be attached to the External Light cable to reduce
emissions.
Red narrow DM30X-HPIA-625
Red wide DM30X-HPIA-625-W
Red narrow with polarizer DM30X-HPIA-625P
White narrow DM30X-HPIA-WHI
White wide DM30X-HPIA-WHI-W
Blue narrow DM30X-HPIA-470
Blue wide DM30X-HPIA-470-W
Infrared narrow DM30X-HPIA-IR
Infrared wide DM30X-HPIA-IR-W
Cables
Connection cable 24V, I/O, RS-232 (y=S: straight / y=A:
angled *, xx specifies length)
CCB-M12x12Fy-xx
Connection cable 24V, I/O, RS-232 CCBL-05-01
Power and I/O breakout cable, M12-12 (straight, xx
specifies length: 5m, 10m, 15m)
CCB-PWRIO-xx
Power and I/O breakout cable, M12-12 (angled *, xx
specifies length: 5m, 10m, 15m)
CCB-PWRIO-xxR
Connection cable RS-232 CCB-M12xDB9Y-05
10
Getting Started

Ethernet M12 to RJ-45 cable (y=1: straight / y=6: angled, x-
xx specifies length)
CCB-84901-y00x-xx
External Light cable (xxx specifies length) CCB-M12x4MS-xxx
External Light cable (xx specifies length: 0.5m, 1m, 2m,
5m)
CCB-M12LTF-xx
I/O extension cable, 5m straight CKR-200-CBL-EXT
* DM360 with straight
and angled cable
Power Supplies
24V power supply DMA-CCM-4X-xx*
24V power supply DMA-CCM-1-xx*
*xx can be US, EU, UK or JP.
Mounting Brackets
External light mounting brackets (xx specifies light type)
(may get used in combination with DM500-BRKT-000 if
pivoting is required)
DM300-ELMB-xx
Universal Mounting Bracket DM100-UBRK-000
Pivot Mounting Bracket DM100-PIVOTM-00
11
Getting Started

DataMan 360 Systems
Omni-
directional 1-
D Code
Reading
1DMax+™ —
Best-In-
Class 1-D
Reading
IDQuick™ —
High-Speed
2DMax+™
Reading
2DMax+™ —
for hard to
read DPM
and damaged
2-D
PowerGrid™
codes
Multi-Reader
Sync
Resolution
DataMan 360L (DMR-
360L-00)
√ 800x600
DataMan 360X (DMR-
360X-00)
√ √ √ √
DataMan 362L (DMR-
362L-00)
√ 1280x1024
DataMan 362X (DMR-
362X-00)
√ √ √ √
DataMan 333L (DMR-
363L-00)
√ 1600x1200
DataMan 363X (DMR-
363X-00)
√ √ √ √
12
Getting Started

Setting Up Your DataMan 360
This section provides information on the physical appearance of the DataMan 360 reader. It also details the steps of
installing the lenses and filters of the reader, and gives information on the imager itself.
Reader Layout
The following image shows the built-in lighting system of the DataMan 360 series reader, underneath the plastic lighting
cover, the mounting holes and the laser safety notice on the bottom of the reader.
1Laser aimer
Can be enabled under Light and Imager Settings in the
DataMan Setup Tool (disabled by default) to aid in aiming
the lens
2 Illumination LED clusters
3 External illumination mounting point
4 Mounting holes (M3 x 5mm)
5 Light ring
6 Laser safety notice
The following image shows a detailed picture about the back cover and the functions of the indicator lights.
13
Setting Up Your DataMan 360

1 Trigger button
2 Power
3 Train status
4 Good/bad read
5 Network
6 Error
7 Peak meter
8 Indicator light ring
9 Tuning button
10 Ethernet
11 SD card slot
12 External light control
13 Power, I/O and RS232
Type Signal Color Meaning
Status
Power GREEN Power ON
Train status GREEN Trained
YELLOW Untrained
Error RED Error - check device log
Action
Good/bad read GREEN Good read
RED Bad read
Communication YELLOW Link up
blink Activity
Peak meter - Decode yield, train progress/quality
14
Setting Up Your DataMan 360

Installing the Lens
You can choose between a variety of different (High-Speed) Liquid Lenses and C-Mount lens options to be installed on
your DataMan 360 series reader.
WARNING:Disconnect the DataMan 360 reader from power before installing the lens and light.
Installing an M12 Lens with Manual Focus
1. Remove the lens plug.
2. Thread the lens into the reader.
3. Press the rubber lens-locking cone into the reader. While carefully avoiding rotating the lens, press the rubber
lens cone into the reader until it snaps into place around the nose of the lens.
15
Setting Up Your DataMan 360

4. Place the reader at the desired working distance from focus target.
a. Connect the reader to the DataMan Setup Tool.
b. Adjust your camera settings to make sure you have a brightened and high contrast image. On the
Optimize Image page, check the Focus Feedback option from the drop-down menu of the Live button.
c. Use the DataMan Focus Target template, available through the Windows Start menu or the DataMan
Setup Tool Help menu, to align the edge of the reader body to the line marked with the target distance
used in your application.
d. Adjust focus for maximum sharpness. Enhance image quality in the DataMan Setup Tool for better
guidance.
5. Tighten the lens.
After fixing the lens, verify focus position again, using the steps above.
6. Attach the front cover.
16
Setting Up Your DataMan 360

7. Insert and tighten the screws.
PHILLIPS PAN HEAD M2X6mm
Note: Tighten in sequence. Torque limit: 9 Ncm (0.8 in-lbs).
Note: Remove the protection film applied to the front cover before usage!
Installing a Liquid Lens
1. Remove the lens plug as described in Installing The Lens.
2. Thread the lens into the reader.
17
Setting Up Your DataMan 360

3. Tighten the locking ring.
4. Connect the liquid lens cable to the reader.
WARNING:To avoid equipment damage, the cables must be routed as shown in the figure.
5. Snap the liquid lens module onto the nose of the lens, making sure that it lies flat.
18
Setting Up Your DataMan 360

6. Place the reader at the desired working distance from focus target.
a. Connect the reader to the Setup Tool.
b. On the Optimize Image page, check the Focus Feedback option from the drop-down menu of the Live
button.
c. Use the DataMan Focus Target template, available through the Windows Start menu or the Setup Tool
Help menu, to align the edge of the reader body to the line marked with the target distance used in your
application.
d. Adjust focus for maximum sharpness. Enhance image quality in the DataMan Setup Tool for better
guidance.
Installing the 24 mm Liquid Lens Module with HPIL
The possible hardware configurations using a 24 mm liquid lens module with a DataMan 360 series reader is the
following:
lDM3xx-system + DM300-LENS-24LL + DM360-HPIL-RE-01 / DM360-HPIL-RE-P-01
To install a 24 mm liquid lens module of a DataMan 360series reader, perform the following steps:
WARNING:Disconnect the DataMan reader from power before continuing.
CAUTION:Do not leave the image sensor exposed to the environment.
19
Setting Up Your DataMan 360

1. Attach the 24 mm Lens to the device by using the screw thread on the metal ring.
2. Insert the Liquid Lens cable into the connector of the device.
3. Attach the Liquid Lens to the front side of the 24mm Lens.
20
Setting Up Your DataMan 360