Cognex GigE CAM-CIC-4KL-28-G-1 User manual

1
GigE Line Scan Camera
User’s Manual
2023 August 18
V1.1.0

II
Foreword
Abstract
The document briefly describes Cognex GigE Line Scan Industrial Camera, including
product introduction, networking, basic parameters and applications for quick
operation.
Symbol Convention
The following symbols may appear in this document, and their meanings are as
follows:
Symbol
Description
Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
Indicates a moderate or low level of potential danger which, if not
avoided, could result in minor or moderate injury.
Indicates a potential risk that, if ignored, could result in damage to
device, loss of data, degraded performance, or unpredictable results.
It can help you solve a problem or save you time.
Indicates additional information to the text, which is to emphasize or
supplement.

III
Important Safety Instructions
Here is the proper use of the product and prevention of dangers as well as loss of
property, etc. Be sure to follow the instructions when using.
⚫Please do not place or install the device in the location with strong sunlight or near
the heat-generating equipment, make sure the cover temperature is controlled
bellow 60℃.
⚫Please do not install the device in a humid place with dust or soot, please make
sure the lens cover is locked if the camera is not connected to the lens, which is to
avoid dust entering the camera.
⚫Please install the device in a stable location to avoid falling of the device.
⚫Please avoid water or other liquid dripping or splashing on the device and make
sure there is no object full of liquid placed on the device, so to avoid liquid flowing
into the device.
⚫Please install the device in a location with good ventilation, and do not block the
ventilation opening of the device.
⚫Use the device only within the rated input and output range.
⚫Please do not dismantle the device at will.
⚫Please transport, use and store the device within the allowable range of humidity
and temperature.
Special Announcement
⚫Please be noted that the manual is for reference only.
⚫The manual will be regularly updated according to the product update; the
updated content will be added to the manual without prior announcement.
⚫The company is not liable for any loss caused by the operation which is not
implemented according to the manual.
⚫There may be some technical deviation, errors which are not consistent with the
product function and operation or misprint, please refer to the company’s final
explanation if there is any doubt or dispute.

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Directory
Contents
Contents
Foreword...............................................................................................................................II
Important Safety Instructions................................................................................................III
Directory ...............................................................................................................................4
1Product Overview ...............................................................................................................5
1.1 Product Introduction...........................................................................................................5
1.2 Product Features .................................................................................................................5
1.3 Typical Networking..............................................................................................................5
1.4 Main Technical Parameters .................................................................................................6
1.5 Spectral Curve .....................................................................................................................7
1.6 Environmental Requirements..............................................................................................7
2Interface Description...........................................................................................................9
2.1 Product Dimensions ............................................................................................................9
2.2 Interface Description...........................................................................................................9
2.2.1 Network Interface ..................................................................................................10
2.2.2 12pin Power and I/O Interface...............................................................................10
2.3 Electrical Specification.......................................................................................................10
2.3.1 Power Supply and Network Port Electrical Specifications......................................10
2.3.2 IO Port Electrical Specification ...............................................................................11
2.4 Indicator Light Description ................................................................................................15
3FAQ .................................................................................................................................. 16
3.1 No Cameras Detected .......................................................................................................16
3.2 Cameras Detected but Failed to Connect..........................................................................16
3.3 Black Live View..................................................................................................................16
3.4 Issues Related to Image Acquiring ....................................................................................17
3.4.1 FailedStream Acquiring ..........................................................................................17
3.5 Issues Related to Debugging and Installation....................................................................17
4Cleaning and Maintenance ................................................................................................ 19

5
1Product Overview
1.1 Product Introduction
The device is a highly reliable and cost-effective camera for industrial use. The device
uses high-performance photosensitive chip and supports real-time transmission of
image data through Gigabit Ethernet. It is compatible with all application development
tools (such as Genicam2.0, and GigE Vision 2.1) that comply with GigE Vision and
GenICam standards. The max. transmission rate can reach 1000 Mbps, meeting the
needs of most industrial applications. It can work stably in various harsh environments.
The device transmits images through Gigabit Ethernet and allows you to use images
and set camera parameters through Cognex VisionPro or SDK.
1.2 Product Features
Easy installation, convenient operation, support:
⚫Simple installation and easy operations.
⚫Max. transmission distance of 100 m. We recommend you use CAT 5 cables or
cables of higher specifications.
⚫Multiple trigger modes such as external trigger, free-run, multi-frame trigger, and
more.
⚫Multiple image data formats.
⚫Compatible with GigE protocol and GenICam standard.
⚫12-24 VDC wide range voltage.
⚫Complies with CE and FCC certification standards.
⚫Bright field uniformity correction and multiple ISP functions.
1.3 Typical Networking
The most typical networking method for industrial cameras is point-to-point connection.
One host can also connect multiple industrial cameras through multiple Ethernet ports
or switches. After connection, you can configure and use the device for detection
through the Cognex GigE Vision Configurator.
Networking of the device: Connect the host and the industrial camera through a
network cable.

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Figure 1-1 Typical Networking
1.4 Main Technical Parameters
Main technical parameters of the GigE Line Scan Industrial Camera are as follow:
Sheet 1-1 CAM-CIC-4KL-28-G-1 Technical Parameters
GigE Mono Line Scan Industrial Camera
Sensor
Sensor Model
GPixel GL0402
Sensor Type
CMOS
Mono/Color
Mono
Shutter
Global
Resolution
4096×2
Pixel Size
[μm]
7×7
Bit Depth
12bit
Frame Rate
28K
Image
Dynamic
Range
66dB
Signal to
Noise Ratio
(SNR)
39.4dB
Gain
0~30dB
Exposure Time
8μS~100ms
Image Format
Mono:Mono8/10/12/10Packed/12Packed;
Physical
Interface
Data Interface
GigE
IO Interface
12-pin Hirose connector;2 differential/single-ended inputs,
1 differential configurable input or output, 1 high-speed
optocoupler single-ended input, 1 GPIO configurable input
or output
Lens Mount
M42×1 (F with adapter)
Power/Weight
Dimension/
Certification
Power Supply
DC power through 12-pin Hirose connector with voltage
range of 12V~24V
Power
Consumption
12V≈4.5W

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GigE Mono Line Scan Industrial Camera
Temperature
Storage Temperature: -30 ℃~+80 ℃; Operating
Temperature: -30℃~+50℃
Dimension
62mm×62mm×44mm (Not including the lens mount and
the rear case connectors)
Weight
252g
Certification
Conforms to CE, FCC, RoHS, GigE Vision V2.0 and GenICam
Software
GenICam and GigE Vision supported devices
1.5 Spectral Curve
The following spectral curve data are derived from the manual of the selected chip.
Figure 1-1 GPixel GL0402 Mono Spectral Response
1.6 Environmental Requirements
The following are the environmental requirements for GigE Line scan industrial
camera:
⚫Temperature and humidity
Ambient temperature should not exceed 50 ℃, it is best to work in an
air-conditioned environment.
Operating cover temperature:-30℃~50℃.

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Operating ambient humidity:20%~80% no condensation.
Storage temperature:-30℃~+80℃.
Storage humidity:20%~80% no condensation.
⚫Please install the device in a stable location indoors, with enough heat dissipation
space.
⚫Please keep certain ventilation.

9
2Interface Description
2.1 Product Dimensions
The product dimensions are as follows:
Figure 2-1 62mm×62mm×44mm(Unit:mm)
2.2 Interface Description
The back of the device has two interfaces, the network interface and 12pin power as well as I/O
interface, as shown below:
Figure 2-2 62mm×62mm×44mm Interface Description

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2.2.1 Network Interface
Network interface, RJ45 Ethernet port, three-speed Ethernet 10M / 100M / 1000Mbps transmission
interface for camera control, data transmission and power supply (POE function).
It is best to use shielded twisted-pair Category 6 cable in order to ensure the transmission quality, as
well as to prevent too much data retransmission and packet loss phenomenon.
2.2.2 12pin Power and I/O Interface
Sheet 2-1 lists the pin signal definition of the I/O interface.
Sheet 2-1 Pin Signal Definition
Color
Pin
Description
Function
Mono
1
Power GND
Camera power ground
Red
2
Camera Power
Camera power
White blue
3
IN Line1+
Input Line1+
White green
4
IN Line1–
Input Line1-
Gray
5
Signal GND
Signal ground
White
6
IN Line2+
Input Line2+
Brown
7
IN Line2–
Input Line2-
Orange
8
IN Line4
Bidirectional GPIO Line4
Blue
9
IN/OUT Line3+
Input/output Line3+
Green
10
IN/OUT Line3-
Input/output Line3-
Purple
11
OPT_IN Line5
Optocoupler input Line5
Yellow
12
OPT GND
Opto-isolated ground
An output signal pin not in use must be floating. Connect an unused input pin to Signal ground
(recommended) or leave it floating, instead of connecting it to the power supply to avoid camera
damage.
2.3 Electrical Specification
2.3.1 Power Supply and Network Port Electrical Specifications
Sheet 2-2 Power Supply and Network Port Electrical Specifications
Parameter
Description
Power
specification
9–24 VDC, < 1% texture ripple, powered by the Hirose 12-pin connector of the camera.
The cable must be at least 26 AWG.
EMS Standard
ESD (GBT17626.2/IEC61000-4-2): 6 KV for contacting with a metal surface
Surge (IEC61000-4-5): 2 KV in common mode/1 KV in differential mode through the
Ethernet port (10/700 μs)
Power port: 500 V in common mode (1.2/50 μs)

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EMC Standard
Class A
2.3.2 IO Port Electrical Specification
2.3.2.1 Differential Input
Sheet 2-3 Differential input
Input voltage
Description
Vcm
±25.0 V
Input common-mode voltage range
VID
200 mV
Input differential voltage (A-B). It represents logic 1
when the value is exceeded.
-200 to +200 mV
The input status reverses, and the logic status
inside the voltage range is unsure.
-200 mV
Input differential voltage (A-B). It represents logic 0
when the value is not exceeded.
⚫here are 2 differential inputs, i.e. Line1/Line2/Line3, which can be configured as differential
encoder phase A or B by software, respectively, among which Line1/Line2 can only be configured
as trigger input, while Line3 can not only be configured as input but also output.
⚫When Line1/Line2/Line3 is configured as input, the terminal resistor is disabled by default. Instead,
it is enabled when the RS422 mode is selected. To ensure good quality of the common-mode
signal, connect the input to the signal ground when using.
Figure 2-3 Connection of differential input
2.3.2.2 Differential Output
Sheet 2-4 Differential Output
Output voltage
Description
Voc
±3.0 V
Max. output voltage
VOD
+200 mV
Differential output voltage
(A-B). It represents logic 1
when the value is exceeded.

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Output voltage
Description
-200 to +200 mV
The output status reverses, and
the logic status inside the
voltage range is unsure.
-200 mV
Differential output voltage
(A-B). It represents logic 0
when the value is not exceeded
For GEN.3 linear array cameras, the differential output contains only Line3.
Figure 2-4 Connection of differential output
2.3.2.3 Opto-isolated Input
Sheet 2-5 Opto-isolated Input
Input voltage
Description
26.0 VDC
Max. voltage input, which must not be exceeded. Otherwise, the
device might be damaged.
0-24 VDC
Safe operating voltage input range
0-1.4 VDC
Logic 0
> 1.4-2.2 VDC
The input status reverses, and the logic status inside the voltage
range is unsure.
> 2.2 VDC
Logic 1
Figure 2-5 Connection of Opto-isolated Input

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2.3.2.4 GPIO Input
Sheet 2-5 GPIO Input
Voltage
Description
26.0 VDC
Max. voltage input, which must not be exceeded. Otherwise, the
device might be damaged.
0-24.0 VDC
Safe operating voltage input range (min. 3.3 VDC when an external
pull-up adapter exists)
0-0.8 VDC
Logic 0
> 0.8-2.0 VDC
The input status reverses, and the logic status inside the voltage
range is unsure.
> 2.0 VDC
Logic 1
When GPIO is used as an input port, the sink current from an external circuit must not be lower than 2
mA at low input level. In this case, the voltage must not be greater than 0.8 VDC. The sink current must
not be greater than 100 μA at high input level.
Figure 2-6 GPIO Input Circuit

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Figure 2-7 Input Circuit of 5V TTL Logic Level
2.3.2.5 GPIO Output
Sheet 2-6 GPIO Output
Voltage
Description
+30.0 VDC
Max. voltage. Output voltage cannot exceed the value. Otherwise, the
device might be damaged.
3.3-24 VDC
Safe operating voltage output range
< 3.3 VDC
I/O output may be incorrect
Up to 100mA sink current when the IO port is used as output.
Figure 2-8 GPIO Output

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2.4 Indicator Light Description
The indicator light description of the device is shown in Sheet 2-7.
Sheet 2-7 Indicator Light Description
Status
Indicator
Description
Normal
Red
Flashes quickly
The device is starting.
Blue
Low light
The address has been allocated, but the application
API is not connected to the device.
High light
The application API is connected to the device and
the device is in free-run mode, but there is no image
transmission.
Flashes quickly
The application API is connected to the device, the
device is in free-run mode, and there is image
transmission.
Flashes slowly
The device is in trigger mode.
Red
Blue
Flashes
alternately
The firmware is being upgrading.
Abnormal
Red
Solid on
The device is abnormal, such as no bit stream,
firmware upgrade failure etc.
Flashes slowly
The network is disconnected.

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3FAQ
You can solve problems that you may encounter with following instructions:
3.1 No Cameras Detected
Reason:
⚫The camera is not started as expected.
⚫Abnormal network cable connection.
⚫The camera and the host PC running the client are not in the same network segment.
Solutions:
Reboot the camera, check if cable connection is correct or the indicator light is normal.
Add device to the same LAN of the host PC running the client.estart the camera.
3.2 Cameras Detected but Failed to Connect
Reason:
⚫The camera is not started as expected.
⚫The camera and the client are not on the same network segment.
⚫The camera is connected to other clients.
Solution:
Reboot the camera; change camera IP to the same network segment of host PC; or
disconnect the camera from the other client and connect it to this client.
3.3 Black Live View
Reason:
⚫The lens aperture is closed.
⚫The camera is working abnormally.
Solution:
Open the aperture or restart the camera.

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3.4 Issues Related to Image Acquiring
3.4.1 FailedStream Acquiring
The port is not a GigE port and Jumbo is disabled. Trigger is disabled for the camera.
Figure 3-1Network connection
3.5 Issues Related to Debugging and Installation
1. Only a line is captured by the camera: It is possible that the sensor and the scan
line are not in parallel.
2. Focus issue: Use an object (without burrs) with a clear border between the bright
side and dark side to make the camera focus on the border.
Figure 3-22 Focus issue

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3. Images of the same type of products have huge differences: The light source is
not in parallel with the captured object. We recommend you install the line scan
camera horizontally. If the camera is installed slantly, you can install a fixed part
to unify the installation angle.

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4Cleaning and Maintenance
This chapter mainly introduces cleaning and replacement of color filter.
We have installed a fully transparent protective glass for the mono camera with the
main purpose of preventing dust from falling on the surface of the image sensor. The
color camera is equipped with a low-pass filter that cuts off to the near-infrared band.
If you have special requirements, such as not using a color filter or using another
light-transmitting filter, you can replace the entire filter mount of the image sensor (no
need of removing the cover).
If the surface of the filter needs to be cleaned, we recommend using the special
cleaning agent for optical devices that can clean the surface without leaving a mark.
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