Cognex DataMan 300 Series User manual

COGNEX®
Single IO Box
Quick Reference Guide

ii Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide iii
Section Title •Page 2
1Getting Started About Single IO Box Page 4 1
Connecting Your Reader Page 10
3Connecting a Reader • Trigger Wiring
1Mounting Information Page 16 4Mounting scenarios • Mounting Precautions
1Compliance Information, Warnings
and Notices Page 18
5Single IO Box Specications • Warnings and Notices •
Compliance Statements
Your I/O Box IO Box Layout • IO Box dimensions
2Page 6

To enable the use of this device with DM30x, DM503, and Checker,
the pin assignments of the Power I/O connector can be remapped
by switching a header between several connectors on the device.
Please note that the RS-232 connector only works with the DM30X
series.
4 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 5
About the Single I/O Box
The function of this device is to
provide a single, IP65-protected
wiring and power point to support
a single reader. This box supports
the following readers:
• DataMan 300
• DataMan 302
• DataMan 303
• DataMan 503
• Checker 4G
• In-Sight 7000
i
i

The following images show the layout of a single I/O Box.
6 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 7
I/O Box Layout
M12
Connector
RS-232
Connector AC Voltage
Input
Cable Glands to
Wire Peripherals
Mounting
Points
Input
Terminals
Output
Terminals
Encoder
Terminals
Earth GND
Terminals
M12 Reader
Connection
Jumpers

8 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 9
I/O Box Dimensions
206 mm
30 mm
82.3 mm
112 mm
77.5 mm
105.3 mm
132.3 mm
90 mm
63.6 mm
187.1 mm
Observe the following dimensions when installing your I/O Box.
Always leave enouh
space below the box
to avoid pinching or
bending the cables
leaving the cable glands.

10 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 11
Connecting a Reader
1Remove the front cover by unscrewing the four screws.
This section highlights the steps needed to safely connect a reader to the I/O
Box.
2Make sure that the M12 plug is plugged into the socket appropriate to the
reader that will be connected.
DataMan 300
series
DataMan 503
Checker 4G
In-Sight 7000
3If you wish to use trigger wiring, unscrew the cable gland cover,
thread in the trigger wire and then screw the cover tightly.


Make sure that the cable
is secured tightly in the
cable gland.

12 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 13
Connecting a Reader (continued)
4Insert the wire ends to the proper Input/Output terminal depending on
your setup, then secure them using a at head screwdriver.
5Reattach the front cover.
Use a Checker extension cable
(CKR-200-CBL-EXT) to wire a
DM302 or DM503 directly to the
M12 connector on the IO Box.


6Connect your reader to the M12 connector.
7Connect the power cable.

14 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 15
Trigger Wiring
Ensure Input Common jumper
matches wiring style of trigger!
Trigger wiring is a common way to send input into “Input_0” to a reader. You
can power up the reader using the M12 connector, and you can use trigger
wiring to have the reader start reading at a specied trigger.
Red: 24 VDC
White: IN 0 Trigger
Black: Ground
Grey: Earth Ground

16 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 17
When mounting the I/O Box, always use a at and solid surface, and use all
four mounting holes for maximum safety.
Mounting Instructions
• Observe safety regulations when mounting the unit.
• Make sure the cable glands are pointing downwards.
Make sure that the I/O Box is always accessible and not blocked by
other equipment.
ü
X

18 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 19
Weight 1 kg (2.2 lb)
Operating
Temperature
0ºC — 40ºC (32ºF — 104ºF)
Storage Temperature -10ºC — 60ºC (-14ºF — 140ºF)
Maximum Humidity 95% (non-condensing)
Environmental IP65 (with cable or protection cap attached to all connectors, front cover prop-
erly installed)
Vibration EN61373 including IEC 60068-2-6,60068-2-64 6.4, and 60068-2-27
Discrete I/O
Operating Limits
Input Range 88 - 264 VAC
ITYP @ 115 VAC 1.3 A
@ 230 VAC 0.8 A
DC Power Output
(short circuit and overload protected)
24 VDC
ITYP 1.75 A (42 watts)
IMAX 2.2 A
I/O terminal Blocks Each 24 VDC terminal has a 0.20 A self resetting fuse
Single IO Box Specications
i
NOTE: For product support, contact http://support.cognex.com
CAUTION: IP protection is ensured only when all connectors are attached
to cables or shielded by a sealing cap.
Warnings and Notices
TO FOLLOW THESE INSTRUCTIONS MAY CAUSE SERIOUS INJURY
• CAUTION - Use of controls or adjustments or performance of procedures other
than those specied herein may result in hazardous radiation exposure.
• Do not attempt to service or repair this product -- return it to Cognex for
service.
• Do not permit anyone other than Cognex Corporation to service, repair, or
adjust this product.
• Do not attempt to open or modify this device except as described in this
document.
• Do not operate this device if it is damaged or if the covers or seals are missing
or damaged.
FAILURE

20 Single IO Box Quick Reference Guide Single IO Box Quick Reference Guide 21
used in accordance with the instructions, may
cause harmful interference to radio communica-
tions. Operation of this equipment in a residential
area is likely to cause harmful interference, in
which case the user will be required to correct the
interference at personal expense.
Canadian Compliance
This Class A digital apparatus complies with
Canadian ICES-003.
Cet appareil numérique de la classe A est con-
forme à la norme NMB-003 du Canada.
European Compliance
The CE mark on the product indicates that the
system has been tested to and conforms to
the provisions noted within the 2004/108/EEC
Electromagnetic Compatibility Directive and the
2006/95/EEC Low Voltage Directive.
For further information please contact:
Cognex Corporation
One Vision Drive
Natick, MA 01760
USA
Cognex Corporation shall not be liable for use of
our product with equipment (i.e., power supplies,
personal computers, etc.) that is not CE marked
and does not comply with the Low Voltage
Directive.
Single IO Boxes meet or exceed the requirements
of all applicable standards organizations for safe
operation. However, as with any electrical equip-
ment, the best way to ensure safe operation is
to operate them according to the agency guide-
lines that follow. Please read these guidelines
carefully before using your device.
Regulator Specication
USA FCC Part 15, Class A
Canada ICES-003
European
Community
EN55022:2006 +A1:2007, Class A
EN55024:1998 +A1:2001 +A2:
2003
EN60950
EN60825-1
Australia C-TICK, AS/NZS CISPR 22 / EN
55022 for Class A Equipment
Japan J55022, Class A
FCC Class A Compliance Statement
This equipment has been tested and found to
comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. These limits
are designed to provide reasonable protection
against harmful interference when the equip-
ment is operated in a commercial environment.
This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and
Compliance Statements
The crossed out wheeled bin symbol informs
you that the product should not be disposed of
along with municipal waste and invites you to
use the appropriate separate take-back systems
for product disposal.
If you need more information on the collection,
reuse, and recycling systems, please contact
your local or regional waste administration.
You may also contact your supplier for more
information on the environmental performance
of this product.
TÜV
NRTL: TÜV SÜD SCC/NRTL
OSHA Scheme for UL/CAN 61010-1.
CB report available upon request.
TÜV SÜD, IEC/EN 61010-1.
For European Community Users
Cognex complies with Directive 2002/96/EC
OF THE EUROPEAN PARLIAMENT AND OF THE
COUNCIL of 27 January 2003 on waste electri-
cal and electronic equipment (WEEE).
This product has required the extraction and
use of natural resources for its production. It
may contain hazardous substances that could
impact health and the environment, if not
properly disposed.
In order to avoid the dissemination of those
substances in our environment and to dimin-
ish the pressure on the natural resources, we
encourage you to use the appropriate take-
back systems for product disposal. Those
systems will reuse or recycle most of the
materials of the product you are disposing in
a sound way.

Copyright © 2013 Cognex Corporation All Rights Reserved. This document may not be
copied in whole or in part, nor transferred to any other media or language, without the
written permission of Cognex Corporation. The hardware and portions of the software
described in this document may be covered by one or more of the U.S. patents listed
on the Cognex web site http://www.cognex.com/patents.asp. Other U.S. and foreign
patents are pending. Cognex, the Cognex logo, and DataMan are trademarks, or
registered trademarks, of Cognex Corporation.
Reader Programming Codes
Reset Scanner to
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