Coleman 300 Series User manual

Owner’s Manual
300 & 400 Series
2006

Copyrights and Trademarks
©Copyright 2006MAAX Spas (Arizona), Inc.. All rights reserved. No parts of this publication may be repro-
duced, stored in a retrieval system, or transmitted, in any form or by any means (electronic, mechanical, pho-
tocopying, recording or otherwise), without prior written permission.
Horizon™, Spectrum™, California Cooperage®, Journey™, Powerworks™, Comfort Collar™, Thermo-
Lock™, Foot Relief Zone™, CleanZone™, DuraMaax™, and GRIP™ are registered trademarks of
Maax Spas.
Disclaimer:
The information in this manual is accurate to the best of MAAX Spas (Arizona), Inc.’s knowledge. However,
MAAX Spas (Arizona), Inc. assumes no responsibility for errors or omissions. Nor is any liability assumed for
damages resulting from use of the information contained herein.
Congratulations on your purchase of a Coleman®Spa.
Your Owner’s Manual provides installation, operation and mainte-
nance instructions. Please review it and keep it for future reference.
Save These Instructions
Owner’s Record Information
Date Purchased___________________________________________________
Purchased From __________________________________________________
Phone Number ___________________________________________________
Installed By _____________________________________________________
Serial Number ___________________ Model _________________________

IMPORTANT
SAFETY
WARNINGS
NOTE: When installing and using this equipment,
basic safety precautions should always be taken to
reduce the risk of electrical shock, to ensure safe
usage, and to safeguard the user’s health.
(1) Read and Follow ALL
Instructions!!
(2) Ground All Metal and
Electrical Equipment!
(3) A green colored terminal or a terminal marked G,
GR, Ground, Grounding, or the international
symbol* is located on the side of the supply
terminal box or compartment. This terminal must
be connected to the grounding means provided in
the electric supply service panel, using a continu-
ous copper wire equivalent in size to the circuit
conductors supplying this equipment.
*IEC Publication 417, Symbol 5019.
(4) At least two lugs marked “BONDING LUGS” are
provided on the external surface or on the inside
of the supply terminal box or compartment.
Connect the local common bonding grid (house-
hold ground) in the area of the hot tub or spa to
these terminals, using an insulated or bare copper
conductor not smaller than No. 6 AWG.
(5) All field-installed metal components such as rails,
ladders, drains or similar hardware located within
5 ft. of the spa or hot tub shall be bonded to the
equipment grounding bus with copper conductors
not smaller than No. 6 AWG.
(6) SAVE THESE
INSTRUCTIONS.
WARNING: Children should not use spas or hot tubs
without adult supervision
and
AVERTISSEMENT: Ne pas laisser les enfants utilis-
er une cuve de relaxation sans surveillance
WARNING: Do not use spas or hot tubs unless all
suction guards are installed to prevent body and hair
entrapment
and
AVERTISSEMENT: Pour éviter que les cheveux ou
une partie du corps puissent être aspirés, ne pas utilis-
er une cuve de relaxation si les grilles de prise d’aspi-
ration ne sont pas toutes en place
WARNING: People using medications and/or having
an adverse medical history should consult a
physician before using a spa or hot tub
and
AVERTISSEMENT: Les personnes qui prennent des
médicaments ou ont des problèmes de santédevraient
consulter un médecin avant d’utiliser une cuve de
relaxation
WARNING: People with infectious diseases should
not use a spa or hot tub
and
AVERTISSEMENT: Les personnes atteintes de mal-
adies infectieuses ne devraient pas utiliser une cuve de
relaxation
WARNING: To avoid injury exercise care when
entering or exiting the spa or hot tub
and
AVERTISSEMENT: Pour éviter des blessures, user
de prudence en entrant dans une cuve de relaxation et
en sortant
WARNING: Do not use drugs or alcohol before or
during the use of a spa or hot tub to avoid
unconsciousness and possible drowning
and
AVERTISSEMENT: Pour éviter l’évanouissement et
la noyade eventuelle, ne prendre ni drogue ni alcool
avant d’utiliser une cuve de relaxation ni quand on s’y
trouve
WARNING: Pregnant, or possibly pregnant, women
should consult a physician before using a spa or hot
tub
and
AVERTISSEMENT: Les femmes enceintes, que leur
grossesse soit confirmée ou non, devraient consulter
un médecin avant d’utiliser une cuve de relaxation.
i

WARNING: Water temperature in excess of 100°F
(38°C) may be injurious to your health
and
AVERTISSEMENT: Il peut être dangereux pur la
santéde se plonger dans de l’eau àplus de 38°C
WARNING: Before entering the spa or hot tub meas-
ure the water temperature with an accurate thermome-
ter
and
AVERTISSEMENT: Avant d’utiliser une cuve de
relaxation mesurer la température de l’eau à l’aide
d’un thermomètre précis
WARNING: Do not use a spa or hot tub immediate-
ly following strenuous exercise
and
AVERTISSEMENT: Ne pas utiliser une cuve de
relaxation immédiatement après un exercice fatigant
WARNING: Prolonged immersion in a spa or hot
tub may be injurious to your health
and
AVERTISSEMENT: L’utilisation prolongée d’une
cuve de relaxation peut être dangereuse pour la santé
WARNING: Do not permit electric appliances (such
as a light, telephone, radio, or television) within 5 ft.
(1.5m) of the spa or hot tub
and
AVERTISSEMENT: Ne pas placer d’apareil élec-
trique (luminaire, téléphone, radio, téléviseur, etc) à
moins de 1.5, de cette duve de relaxation
WARNING: Maintain water chemistry in accordance
with manufacturer’s instruction
and
AVERTISSEMENT: La teneur de l’eau en matières
dissoutes doit être conforme aux firectives du fabri-
cant.
WARNING: The use of alcohol or drugs can greatly
increase the risk of fatal hyperthermia in hot tubs and
spas
and
A
VERTISSEMENT: La consommation d’alcool ou
de drogue augmente considérablement les risques
d’hyperthermie mortelle dans une cuve de relaxation.
HYPERTHERMIA
The causes, symptoms, and effects of hyperthermia
may be described as follows:
Hyperthermia occurs when the internal temperature of
the body reaches a level several degrees above the nor-
mal body temperature of 98.6°F (37°C). The symp-
toms of hyperthermia include drowsiness, lethargy,
and an increase in the internal temperature of the body.
The effects of hyperthermia include
(a) unawareness of impending hazard;
(b) failure to perceive heat;
(c) failure to recognize the need to exit spas;
(d) physical inability to exit spa;
(e) fetal damage in pregnant women; and
(f) unconsciousness and danger of drowning.
ii

Safety Warnings . . . . . . . . . . . . . . . . . . . i,ii
Table of Contents . . . . . . . . . . . . . . . . . . iii
Important Safety Instructions . . . . . . . . 1
Do’s and Don’ts . . . . . . . . . . . . . . . . . 2
Hyperthermia . . . . . . . . . . . . . . . . . . . 2
Spa Installation . . . . . . . . . . . . . . . . . . . . 3
Site and Positioning . . . . . . . . . . . . . . 3
Outdoor Installation . . . . . . . . . . . . . . 3
Indoor Installation . . . . . . . . . . . . . . . 3
Spa System Components . . . . . . . . . . . . 4
Spa Components . . . . . . . . . . . . . . . . . . . 5
Jets, Air Controls and Air Injectors . . . 6
Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cleaning or Replacing Jets . . . . . . . . . 6
Comfort Collar . . . . . . . . . . . . . . . . . . 6
Air Controls . . . . . . . . . . . . . . . . . . . . 6
Electrical Information . . . . . . . . . . . . . . 7
Important Safety Instructions . . . . . . . 7
Ground-Fault Circuit-Interrupter . . . . 7
Installation Options . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls Applicability . . . . . . . . . . . . . . 9
Start Up Procedures . . . . . . . . . . . . . . . . 10
Priming Your Spa . . . . . . . . . . . . . . . . 10
Powerworks™460 Control System
Operating Instructions . . . . . . . . . . . . . . 11
User’s Pads . . . . . . . . . . . . . . . . . . . . . 12
Temperature . . . . . . . . . . . . . . . . . . 13
Temperature Lock and Unlock . . . . 13
Panel Lock and Unlock . . . . . . . . . 14
Light . . . . . . . . . . . . . . . . . . . . . . . . 14
Standard/Economy/Sleep Modes . . 14
Setting Time and Filtration Cycles . 14
Setting the Time . . . . . . . . . . . . . . . 14
Preset Filter Cycles . . . . . . . . . . . . . 14
Changing Filter Cycles . . . . . . . . . . 15
Clean Up Cycle . . . . . . . . . . . . . . . 15
Inversion Feature . . . . . . . . . . . . . . . . 15
Turbo Air Booster (Optional) . . . . . . . 15
Air Massage (Optional) . . . . . . . . . . . 15
Digital Fiber Optics (Optional) . . . . . 16
Ozone Operation (Optional) . . . . . . . . 16
Optional Entertainment System . . . . . 16
Powerworks™167 Control System
Operating Instructions . . . . . . . . . . . . . . 17
User’s Pads . . . . . . . . . . . . . . . . . . . . . 17
Temperature Controls . . . . . . . . . . . 18
Light . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard/Economy Mode . . . . . . . . 18
Filtration Cycles . . . . . . . . . . . . . . . . . 18
Preset Filter Cycles . . . . . . . . . . . . . 19
Changing Filter Cycles . . . . . . . . . . 19
Clean Up Cycle . . . . . . . . . . . . . . . 19
Fiber Optics (Optional) . . . . . . . . . . . 20
Ozone Operation . . . . . . . . . . . . . . . . 20
Safety Features . . . . . . . . . . . . . . . . . . . . 21
Automatic Time Outs . . . . . . . . . . . . . 21
LCD Equipment Safety Messages . . 21
Common Messages . . . . . . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . . . . . . . 23
Water Chemistry . . . . . . . . . . . . . . . . . 23
Sanitizing . . . . . . . . . . . . . . . . . . . . . . 23
pH Level . . . . . . . . . . . . . . . . . . . . . . . 23
Water Maintenance With the
CleanZone™Water Treatment System 23
Sanitizing With Ozone . . . . . . . . . . . . 23
Specialty Chemicals . . . . . . . . . . . . . . 23
Draining Your Spa . . . . . . . . . . . . . . . 24
Filter Maintenance . . . . . . . . . . . . . . . 24
Winterizing . . . . . . . . . . . . . . . . . . . . . 25
Spa Cabinet Care . . . . . . . . . . . . . . . . 25
Spa Surface Care and Cleaning . . . . . 25
Light Bulbs . . . . . . . . . . . . . . . . . . . . . 25
Common Water Problems . . . . . . . . . 26
Common Hardware Problems . . . . . . 28
Spa Soaking Guidelines . . . . . . . . . . . . . 30
460 System Wiring Diagram . . . . . . . . . . . . 31
167 System Wiring Diagram . . . . . . . . . . . . 32
165 System Wiring Diagram . . . . . . . . . . . . 33
iii

IMPORTANT
SAFETY
INSTRUCTIONS
1.Read and follow all instruc-
tions.
2.Save these Instructions.
3. Never allow children to access or use this
product unless closely supervised by an adult
at all times.
4. Never connect unit to a power supply with a
load controller.
5. Never operate spa if the suction fittings are
broken or missing.
6. Never replace a suction fitting with one rated
less than the flow rate marked on the original
suction fitting.
The suction fittings in this spa are sized to
match the specific water flow created by the
pump. Should the need arise to replace the
suction fittings or the pump, be sure that the
flow rates are compatible.
To avoid/reduce risk of injury and/or
drowning:
1. The water temperature in a spa should never
exceed 104°F (40°C). This temperature is
considered safe for a healthy adult. Lower
water temperatures are recommended for
young children and elderly adults, and when
spa usage exceeds 10 minutes. Consult your
physician or pediatrician to determine safe
temperature limits.
NOTE: Refer to information on hyperther-
mia on page 2.
2. Since excessive water temperatures have a
high potential for causing fetal damage during
the early months of pregnancy, pregnant or
possibly pregnant women should check with
their physician before entering spa.
3. Before entering a spa, the user should verify
the water temperature with an accurate ther-
mometer since the tolerance of water temper-
ature regulating devices varies.
4. The use of alcohol, drugs, or medications
before or during spa use may lead to uncon-
sciousness with the possibility of drowning.
5. Persons suffering from obesity or with a med-
ical history of heart disease, circulatory prob-
lems, or diabetes should consult a physician
before using a spa.
6. Persons using medications should consult a
physician before using a spa since some med-
ications may induce drowsiness while other
medications may affect heart rate, blood pres-
sure, and circulation.
To avoid risk of electrical shock:
1. Only use the wire connector provided on this
unit to connect a minimum No. 6 AWG (5.15
mm2) solid copper conductor between this unit
and any metal equipment, metal enclosures of
electrical equipment, metal water pipe, or con-
duit within 5 ft. (1.5 m) of the unit.
2. Install at least 5 ft. (1.5m) from all metal sur-
faces. Spa may be installed within 5 feet of a
metal surface if each metal surface is perma-
nently connected by a minimum No. 6 AWG
(5.15mm2) solid copper conductor attached to
the wire connector on the terminal box that is
provided for this purpose.
3. Do not permit any electric appliance, such as a
light, telephone, radio, or television within 5
ft. (1.5m) of a spa.
NOTE: Check with your state/local code
enforcement officer to determine electrical
code requirements and compliance. Use a
qualified licensed electrician to complete all
spa final electric connections.
Caution: Risk of electrical shock.
Read and follow all instructions.
1

The electrical supply for this product must
include a suitably rated switch or circuit
breaker to open all ungrounded supply con-
ductors to comply with Section 422-20 of the
National Electrical Code (NEC) ANSI.NFPA
70-1987. This disconnecting means must be
readily accessible for operation but installed at
least 5 ft. (1.5m) from the spa as required to
comply with local code requirements. All
electrical connections should comply with
Article 680-D of the NEC.
4. Install to provide drainage of compartment for
electrical components.
Do’s and Don'ts
For years of spa enjoyment:
Do:
•Save these instructions!
•Replace the cover immediately after use.
•Keep the cover locked when spa is not in use.
•Be aware of the dangers of a wet and slippery
surface. Use caution when entering and exiting
your spa.
•Have a licensed electrician make all final elec-
trical connections.
•Replace worn, frayed or broken electrical cords.
•Keep the water chemistry correctly balanced.
Untreated spa water will cause problems with your
spa and equipment as well as being a health risk.
•Clean the spa filter monthly or as needed.
•Position the spa so that all sides remain accessi-
ble for maintenance.
•Use a bathing cap for long hair.
•Refer to information on hyperthermia (this page).
•Use only authorized spa care products for the
best performance and to keep the water properly
balanced.
Don't:
•Use the spa at 104°F (40°C) for long periods of
time (more than 30 minutes). See Hyperthermia,
this page.
•Use an extension cord to power your spa.
•Allow anyone to stand on the spa cover. It is not
designed to support weight.
•Power the spa unless it is filled with water to the
water level mark on the Weir door.
•Operate the pump on high speed for extended
periods of time with the cover in place. Extended
operation can cause heat build-up and interfere
with spa operation.
Hyperthermia
The causes, symptoms, and effects of hyper-
thermia may be described as follows: Hyper-
thermia occurs when the internal temperature
of the body reaches a level several degrees
above the normal body temperature of 98.6ºF
(37°C). The symptoms of hyperthermia
include an increase in the internal temperature
of the body, dizziness, lethargy, drowsiness,
and fainting. The effects of hyperthermia
include (1) failure to perceive heat, (2) failure
to recognize the need to exit spa or hot tub, (3)
unawareness of impending hazard, (4) fetal
damage in pregnant women, (5) physical
inability to exit the spa or hot tub, and (6)
unconsciousness resulting in the danger of
drowning.
Warning: The use of alcohol, drugs, or med-
ication can greatly increase the risk of fatal
hyperthermia.
2

Spa Installation
The electrical supply for this product must include
a suitably rated switch or circuit breaker to open all
ungrounded supply conductors to comply with Section
422-20 of the National Electrical Code, ANSI/
NFPA70-1987. The disconnecting means must be
readily accessible but installed at least 5 feet (1.5
meters) from the spa water. All electrical connections
should comply with article 680-D of the NEC.
Site and Positioning
Locate the spa on solid, level foundation or floor-
ing, keeping in mind the weight of the filled spa (in
excess of 4,000 lbs. on some models). If you have any
doubts about the load bearing ability of your chosen
site, contact an architect or a building contractor. The
entire perimeter of the spa cabinet and the spa bottom
must be evenly supported.
If your spa is installed outdoors, we recommend
that you provide a concrete pad for the spa to rest on
(8ft. x 8ft. x 4in. level pad). Failure to provide a level
surface could structurally damage your spa and
void the warranty.
The spa must be installed to allow access for serv-
ice and maintenance on all four sides; therefore, below
grade level installation is not recommended.
Outdoor Installation
The following considerations apply when
installing your spa outdoors:
1. Local codes pertaining to fencing.
2. Local electrical and plumbing codes.
3. View from your house.
4. Wind direction.
5. Exposure to sunlight.
6. Location relationship to trees (twigs, leaves and
shade).
7. Dressing and bathroom location.
8. Storage area for maintenance equipment and
chemicals.
9. Location to facilitate adult supervision.
10. Landscaping and nighttime lighting.
11. Accessibility to equipment.
12. Power supply location and foot traffic.
Indoor Installation
The following considerations apply when
installing your spa indoors:
1. Indoor spas promote high humidity. Using either
ventilation fans or commercial grade de-humidi-
fiers will help to reduce the humidity. Consult
your dealer for details.
2. Floor drains must be provided near the spa to
drain off water that may cause falls and /or
water damage.
3. Floor area should be flat with a non-skid finish.
Carpeting is not recommended.
4. Walls, ceilings, woodwork should be made of
materials capable of withstanding high humidity
(redwood, cedar).
5. Be sure floor load bearing capacities are adequate
to support the concentrated spa weight.
6. Spas should be double checked for leaks before
installing to avoid possible water damage. Dealer
installation may include this service.
7. Indoor sunrooms are capable of maintaining high
ambient temperatures which may effect the spa
water temperature. It is NOT recommended that
you operate your filter cycles for longer than 4
hours per day under these conditions.
Danger: Electrical shock risk. Install at
least 5 ft. (1.5m) from all metal surfaces.
3

A. Filter Skimmer/Weir Door: Removes floating
debris from the water surface, provides a water
return path to equipment, and houses water filter
element.
B. Topside Control Panel: Used to control temper-
ature setting, pump for jets, and light.
C. Air Controls: Increases or decreases air entering
the jets. Close during heating for maximum effi-
ciency.
D. Comfort Collar™Valve: Used to control water
flow to Comfort Collar jets. (Not applicable to all
Models.).
E. Equipment Pack Service Panel (no user serv-
iceable parts): Spa support system consisting of
one or two pumps, heater, and associated electri-
cal controls (not shown).
F. Drain Access (Adjacent to the equipment
service panel): Spa drain faucets are located on
the kickplate.
G. Manufacturer’s Identification Label: Contains
identification information for warranty service
(serial number, model number, etc.) and electrical
information (ampere rating and ampere require-
ments). Located on the kickplate, on the same
side as the topside control.
H. Diverter Valve: Used to direct the flow of water
from jets to the open seating area jets in the spa.
(Not applicable to all Models.)
Spa System Components
D
F
G
C
B
EA
H
4

A. Pumps (One pump or two pumps, depending
on model): Low speed for efficient water circu-
lation during filtration and heating; high speed for
maximum action of the jets. The pump functions
are activated by topside controls.
B. Warning and Installation Label: Contains
important safety information and installation
instructions.
C. Slice Valve: Used to shut off water flow from the
spa to the equipment while servicing. Quantity
will vary depending on model. All should be open
during normal operations.
D. Electrical Connections: Contains outlets for
electrical plug connections. Connections are
made during manufacture of the spa.
E. Heater Assembly: Thermostatically controlled
and equipped with an overheat safety shut-off.
Spa Components
Reference only. Equipment is not always as shown.
Note: No consumer serviceable parts. We recommend that only an authorized
service technician perform hot tub repair or service.
AB
CDE C
5

Jets and Air Controls
Jets
All spa jets are individually engineered to provide
a unique hydro-massage. Depending on the model,
your spa will have a combination of the following jets:
Cyclone Therapeutic (XL Cyclone, LS Cyclone, &
Cyclone):
Positioned to focus on large muscle groups, these
jets deliver a concentrated, high volume stream of
water for a deep massage. Each jet is fully
adjustable, allowing users to set the water flow to
the most comfortable setting. The nozzle can be
rotated to target sore muscle areas.
Cyclone Turbo Swirl Jets ( XL Cyclone, LS Cyclone, &
Cyclone ):
Positioned to focus on muscle tension zones, these
jets deliver a spinning V-shaped water stream for a
gentle, pulsating massage. Each jet is fully
adjustable, allowing users to set the water flow to
the most comfortable setting.
Whirlpool:
Positioned to create overall water circulation, this
mult-purpose, high volume jet provides whirlpool
action throughout the entire spa.
Cluster Jets:
Positioned in the footwell or shoulder areas of the
spa, these jets deliver a penetrating massage to dis-
solve tension. This jet may be the entry point for
ozone produced during the automatic filtration
cycles, and, as such, is not adjustable. Note: Ozone
production is suspended when other functions are
activated on the control panel by the spa user.
All full sized jets are adjustable from a fully open to
closed position. It is very important that you NEVER
SHUT ALL FULL SIZED JETS OFF A
TONE TIME!
Cleaning or Replacing Jets
Hard water can cause calcium/mineral buildup
that can restrict or bind the jets. A jet consists of a face
plate and a nozzle. Rotate these parts weekly and
remove/clean monthly to ensure free movement..
Note: It is not necessary to drain the spa to clean or
remove the jets.
Rotating the jet face plate and nozzle
·Rotate the jet face left and right (open and closed).
·Return the face plate to the full open position.
·Turn the jets on to high speed.
·Twist the nozzle left and right.
·Rotate the nozzle in the socket.
Note: If the jet insert disengages from the spa
housing, see steps to reinstall below.
Cleaning the jets
To remove the jet insert, use the palm of your hand
to exert pressure on the face of the jet. Turn counter-
clockwise until the jet "clicks". Gently pull the jet
assembly from the housing.
To clean the jet insert and housing, use a pressurized
hose and spray the inside of the jet. Soak the jet
in a diluted spa cleaning solution, rinse. Wipe the
inside of the housing to remove any debris.
To reinstall the jet, line up the tab on the backside of
the barrel with the groove in the body. Use the palm of
your hand to gently tab the jet until it snaps into
position.
Comfort Collar™
Select models in the 400 series are equipped with
special above-the-waterline neck jets in the Comfort
Collar™. The intensity of the water flow to these jets
can be controlled by turning the valve adjacent to the
therapy seat.
Note: The Comfort Collar™jets in all Base models
are not equipped with a control valve.
Air Controls
The intensity of the jet action can be controlled by
altering the amount of air injected with water through
the jets. Y
our spa has 2 to 4 air controls located on the
lip of the spa. Each control activates air to specific jets
in the spa allowing you to create various combinations
and levels of jet action to suit individual preferences.
Turn the control counter-clockwise to turn the air
off and clockwise to turn air on.
Note: Air controls should be closed during heating
cycles for maximum energy efficiency.
Note: If spa is equipped with the Aeromax option,
one control should be left open at all times.
6

Electrical Information
Important Safety Instructions
All electrical connections to this spa package
MUST be accomplished by a qualified licensed
electrician in accordance with the National
Electrical Code (NEC) and with state/local electri-
cal codes in effect at the time of installation.
NOTE: Prior to performing any service to the spa
equipment, turn OFF all primary electrical power at
the main circuit breaker or disconnect panel.
To make spa electrical connections, remove the
exterior equipment access panel, locate the electrical
control box, remove the control box cover and follow
the wiring diagram on the inside of the control box
cover.
Connections should be made using copper conduc-
tors only. Connecting wires, circuit breakers, or fuses
must all be sized to accommodate the Total Ampere
load as specified on the equipment label.
This equipment is designed to operate on 60Hz
alternating current only, at 240 volts or 120 volts, as
required.
NOTE: All unions must be hand-tight and all slice
valves must be locked in the OPEN position before fill-
ing or refilling spa!A clip is provided to help keep the
slice valve open. Run spa and check for union leaks
before reinstalling front panel.
Ground-Fault Circuit Interrupter
Aqualified licensed electrician shall connect the
spa to a circuit protected by a GFCI. This is a require-
ment by the National Electric Code, article 680-42,
and is also in compliance with Underwriter’s
Laboratories, Inc.
Installation Options
While knockouts are provided in the cabinet base to
bring the conduit to the equipment compartment, a
hole may need to be drilled in the pedestal or base if an
alternate electrical service entrance is desired.
The 300 Series Model 351 Base unit is convertible
to either 120 volt or 240 volt electrical service. All
other models can only be connected to a 240 volt elec-
trical service.
120 Volt Installation
Model:
•The 300 Series Model 351 Base.
Electrical Requirements:
•120 Volts, 60Hz, Single Phase, 40 amp. or *20 amp
3-wire service, (including ground.)
*20 Amp Option
Note:
The heater can be activated only with the
pump on low speed. Only the light can be operat-
ing at the same time without disabling the heater.
See your authorized Coleman Spas®dealer to
select this option.
•300 Series spas installed for 120 volt opera-
tion require a 3-wire, 20 or 40 amp, 120 volt sub-
feed in non-metallic pipe to the spa equipment
compartment (line 1, neutral and ground). A green
colored terminal (or wire connector marked “G”,
or “GR”, “Grounding”) is provided in the control
box. To reduce the risk of electrical shock, connect
this terminal or connector to the grounding termi-
nal of your electrical service or supply panel with a
continuous green insulated copper wire equivalent
to the circuit conductor supplying this equipment,
but no smaller than No. 12 AWG. A second pres-
sure wire connector is provided on the surface of
the control box for bonding to local ground points.
To reduce the risk of electrical shock, this connec-
tor should be bonded with a No. 6 AWG copper
wire to any metal ladders, water pipes, or any metal
within 5 feet of the spa.
Copper wire is strongly recommended for all
electrical connections.
Caution: Risk of electrical shock.
Read and follow all instructions.
7

240 Volt Installation
Permanently Connected
Models:
•The 400 Series models (461, 470, 471, 472, 480,
481, and 482) must be connected to a 240-volt elec-
tric service. The 351 Base unit is convertible to
either 120-volt or 240-volt, but comes factory wired
for 240-volt service. The 351 Deluxe model must
be connected to a 240-volt service.
Refer to the manufacturer’s nameplate located
on the kickplate to determine your spa’s ampere
requirements.
Electrical Requirements:
•240 Volts, 60Hz, Single Phase, 40 or 50 amp. 4
wire service (line 1, line 2, neutral, and ground) or,
*30 Amp Option
Note: The heater can be activated only with the
pump on low speed. Only the spa light can be oper-
ating at the same time without disabling the heater.
See your authorized Coleman Spas®dealer to
select this option.
Spas installed for 240 volt operation require a 4-
wire, 40 or 50 amp., 240 volt subfeed in non-metallic
pipe to the spa equipment compartment (line 1, line 2,
neutral and ground). Agreen colored terminal (or wire
connector marked “G”, or “GR”, “Grounding”) is pro-
vided in the control box. To reduce the risk of electri-
cal shock, connect this terminal or connector to the
grounding terminal of your electrical service or supply
panel with a continuous green insulated copper wire
equivalent to the circuit conductor supplying this
equipment, but no smaller than No. 12 AWG. A second
pressure wire connector is provided on the surface of
the control box for bonding to local ground points. To
reduce the risk of electrical shock, this connector
should be bonded with a No. 6 AWG copper wire to
any metal ladders, water pipes, or any metal within 5
feet of the spa.
Copper wire is strongly recommended for all
electrical connections.
•240 Volts, 60Hz, Single Phase, 60 amp. 4 wire
service (line 1, line 2, neutral, and ground) or,
*40 Amp Option
Note:
The heater can be activated only with the
pump on low speed. Only the spa light can be oper-
ating at the same time without disabling the heater.
See your authorized Coleman Spas®dealer to
select this option.
Spas installed for 240 volt operation require a 4
wire, 60 amp., 240 volt subfeed in non-metallic pipe to
the spa equipment compartment (line 1, line 2, neutral
and ground). A green colored terminal (or wire con-
nector marked “G”, or “GR”, “Grounding”) is provid-
ed in the control box. To reduce the risk of electrical
shock, connect this terminal or connector to the
grounding terminal of your electrical service or supply
panel with a continuous green insulated copper wire
equipment, but no smaller than No. 12 AWG. A second
pressure wire connector is provided on the surface of
the control box for bonding to local ground points. To
reduce the risk of electrical shock, this connector
should be bonded with a No. 6 AWG copper wire to
any metal ladders, water pipes, or any metal within 5
feet of the spa.
Copper wire is recommended for all electrical
connections.
Note: (30 and 40 Amp options) Units operated at
240 volts must have all electrical connections
made by a qualified licensed electrician in accor-
dance with the National Electric Code and
state/local codes in effect at the time of installation.
8

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Start Up Procedures
Follow recommendations for site location and
electrical connection. The water line on the weir door
is the level at which the water should be maintained.
1. Fill the spa through the filter hole to the water line
on the weir door with tap water.
Never use “softened” water in your spa.
Softened water can impact the chemical balance
of the water and lead to degradation of metal
plumbing fittings.
2. Turn power on to unit at circuit breaker or dis-
connect panel.
3. Open the air controls, located on the top lip, and
cycle the jets from high to low. Water should
come from the therapy jets. If water flow is not
established, turn off jets and see Priming Your Spa
(this page).
4. Add chemicals. See Chemical treatment and
Water Maintenance section.
Follow Operating Instructions for your particular
model to set heat to the desired temperature. Initially,
you may find that the spa requires 12 to 14 hours on
240 Volt installations to reach temperature. Keep your
thermal cover on the unit and close the air controls to
help the heating process.
Priming Your Spa
When filling your spa for the first time or, after
draining and refilling the spa, you may need to bleed
air from the system. Should you experience an air-lock
on Pump 1, remove the filter basket cover, insert a gar-
den hose through the center hole of the filter as far as
possible without using force. Hold the hose in place
and turn on the water. This forces water into the pump
and forces the air out.
Important: Do not operate the spa
without full water flow.
10

460 Series Control System
11
If your Topside Control looks like
this, your spa has the following
features:
* Internal and External Lights
* Air Massage
* 2 Pumps
If your Topside Control looks like
this, your spa has the following
features:
* Internal Lights
* 2 Pumps
462 Topside Control
461 Topside Control
460 Topside Control
&
4,
&
0,
,IGHT
*ETS 
7ARM
#OOL
4IME
-ODE0ROG
,IGHT
*ETS 
7ARM
#OOL
4IME
-ODE0ROG
&
4,
&
0,
If your Topside Control looks like
this, your spa has the following
features:
* Internal Lights
* 1 Pump

Control Systems
Powerworks™ 460 Series Control System
The Powerworks™ 460 Series Control System offers you
the ultimate in spa control. The backlit, Liquid Crystal
Display (LCD) displays current water temperature, set
point water temperature, time, and operating mode set-
tings. Each feature of the system is actuated through a
control panel touch pad. Touch the appropriate pad to acti-
vate the desired function.
At start up, when power is supplied to the spa, the con-
trols will operate properly and safely under the factory set-
tings. The spa will be in Standard Mode, have a temper-
ature setting of 100°F, and a filtration cycle duration of 2
hours. To fully utilize the unique capabilities of the control
system, it is important to know how to set the temperature,
operate the pumps, operate the light, adjust the mode set-
ting, and change the filtration cycles.
Note: In event of a power outage or failure, the 460
Series Control System should retain all settings, except
time of day. If settings are lost, re-program per the instruc-
tions in this manual and contact your dealer.
User’s Pads
User’s Pads are the buttons located on the topside con-
trol panel and are used to program various spa func-
tions (i.e., turn on spa light, set temperature, etc.). The
following table defines the pads:
12

Temperature
The maximum set temperature is 104°F (40 °C)
and the minimum set temperature is 80°F (27°C). The
current water temperature or, if the pump has not been
running, two dashes, will show on the display. If dash-
es are displayed, you must first start the pump by
pressing the JETS 1 pad. Wait until the water tem-
perature is displayed (approximately 2 minutes).
The set temperature of your spa may easily be
increased or decreased at any time using the WARM
or COOL pads. When either of these pads is touched,
the set temperature will be displayed in the LCD win-
dow. Each successive touch will change the set tem-
perature 1°F in the chosen direction. After 3 seconds
the LCD will automatically display the water temper-
ature or dash lines.
If the spa is set in Standard mode or in a filtra-
tion cycle, adjusting the set temperature may result in
activating the heater. When the heater is operating, the
heat icon will be displayed in the LCD.
Note: 240-Volt spas that are wired with the 30 Amp
option will not heat when Pump 1 is on in high speed,
or when Pump 2 is in operation.
JETS 1
Touch the JETS 1 pad to activate the primary fil-
tration pump. The sequence of the jet action is:
1 touch = Low jets
2 touches = High jets
3 touches = Off
JETS 2
Touch the JETS 2 pad to activate the therapy
pump. The sequence of jet action is:
1 touch = Low jets
2 touches = High jets
3 touches = Off
The low speed operation of Pump 1 is timed to
automatically turn off after two hours of operation.
The high speed operation of Pump 1, and the low and
high speed operation of Pump 2, is timed to automati-
cally turn off after 15 minutes of operation.
Note: Pump 1 will automatically operate in low speed
whenever the spa calls for a filtration cycle or heat.
When this automatic activation occurs, the low speed
of Pump 1 cannot be turned off; however, all other
control functions can be activated.
Temperature Lock
Once you have set the desired water temperature,
you may lock-in the new setting to prevent unautho-
rized temperature adjustments to your spa. To lock the
set temperature:
Touch WARM or COOL, then touch TIME, JETS 1,
and WARM within 3 seconds. The “TL” indicator will
light when the set temperature is locked.
Temperature Unlock
To unlock the temperature, touch either WARM or
COOL, then touch TIME, JETS 1, and COOL with-
in 3 seconds. The “TL” indicator light will go out
when the set temperature lock is cleared.
Panel Lock
To help prevent unauthorized use of your spa, the
control system has a unique panel locking system.
To lock the panel, touch TIME, JETS 1, then
WARM within 3 seconds. When locked, the “PL”
indicator light will be on. Except for the time button,
everything will be frozen.
When the control panel lock is engaged, all auto-
matic spa functions will operate normally but cannot
be altered.
Panel Unlock
To unlock the panel, touch the TIME, JETS 1,
and COOL within 3 seconds. The “PL” indicator
light will go out when the panel lock is cleared.
Light
Touch the LIGHT pad to turn the digital lighting
system on and off. The light will automatically turn
off after 60 minutes of operation.
13

Operating Modes
Your Coleman Spa comes with three primary
operating modes.
Standard Mode maintains the water at the
desired set temperature. Note that the last measured
spa temperature displayed is current only when the
pump has been running for at least 2 minutes. The
“STANDARD” icon will be displayed in the LCD
window when this mode is selected.
Economy Mode heats the water to the desired
set temperature ONLY during filter cycles. The
“ECONOMY” icon will be displayed in the LCD
window when this mode is selected. While in the
Economy mode, pressing the “Jets 1” button will
put the spa into the Standard-In-Economy mode,
which operates the same as the Standard Mode, then
reverts back to the Economy mode after 1 hour.
The spa can be immediately reverted back into the
Economy mode at any time by simply pressing the
“Mode/Prog” button.
Sleep Mode heats the spa to within 20°F
(11°C) of the set temperature only during filter
cycles. The “SLEEP” icon will be displayed in the
LCD window when this mode is selected.
Changing Modes
To change the operating mode, press the
“Mode/Prog” button. The operating mode will be
flashing on the LCD window. Press the “Cool” but-
ton to cycle through to the desired mode, and then
press the “Mode/Prog” button to confirm selection.
Pressing “Warm” or “Cool” then “Jets2” will
put the spa into the Standby Mode. While in this
mode, all spa functions are temporarily suspended
to allow for filter changes or other routine mainte-
nance tasks. Press any button to exit the Standby
mode.
Time and Filtration Cycles
The control system on your spa has been
designed to function properly and safely at 100°F
after connecting the electrical wires and installing
the proper grounds. To take full advantage of the
unique capabilities of your new spa, you should first
set the time and establish your filtration cycles.
Setting the Time
When the time of day has not been pro-
grammed, the TIME icon will be flashing on the
LCD window. To set the time of day, first press the
“Time” button then press the “Mode/Prog” button.
The hour digit(s) will be flashing on the LCD win-
dow. Press the “Warm” or “Cool” button to
advance the hours up or down to the desired set
point. Press the “Mode/Prog” button to enter the
time hour.
The minute digits will now be flashing on the
LCD window. Press the “Warm” or “Cool” button
to advance the minutes up or down to the desired
set point. Press the “Mode/Prog” button to enter the
time minutes.
At this point you can either proceed with set-
ting the filtration cycles as described in the follow-
ing “Changing Filter Cycle” section, or press the
“Time” button to save the settings and exit the pro-
gramming sequence.
Preset Filter Cycles
Once the time of day has been set, your spa
will automatically filter the water for a 2-hour peri-
od every 12 hours. The first filter cycle comes pre-
set to operate from 8:00AM to 10:00AM, and the
second filter cycle comes preset to operate from
8:00PM to 10:00PM. The F1 indicator light will be
lit whenever the spa is in the first filter cycle. The
F2 indicator light will be lit whenever the spa is in
the second filter cycle. During a filter cycle, the
primary filtration pump will operate in low speed
and can not be turned off unless the spa is put into
the Standby mode. At the beginning of each filtra-
tion cycle, the other equipment in the spa will turn
on for 30 seconds to purge all plumbing lines and
ensure complete filtration.
Changing Filter Cycles
The PowerworksTM 460 control system allows
you to adjust the start time and duration of each fil-
ter cycle independently to best suit your schedule.
The amount of time needed to filter your spa will
vary depending upon usage and ambient conditions,
but a total filter time of at least four hours per day is
recommended to properly clean and maintain the
water.
If you are setting the filter cycles as a continu-
ance from setting the time then proceed to the next
paragraph. To initiate the programming sequence to
change the filter cycles, press “Time”,
“Mode/Prog”, “Mode/Prog”, and “Mode/Prog”
14

within 3 seconds.
You should now see the “PROGRAM”, “FIL-
TER 1”, and “START TIME” icons on the LCD dis-
play window. The hour digit(s) will be flashing on
the LCD window. Press the “Warm” or “Cool” but-
ton to advance the hours up or down to choose the
Filter 1 start hour. Enter the hour by pressing the
“Mode/Prog” button. The minute digits will now be
flashing on the LCD window. Press the “Warm” or
“Cool” button to advance the minutes up or down,
in 5 minute increments, to choose the Filter 1 start
time. Enter the minutes by pressing the
“Mode/Prog” button.
You should now see the “PROGRAM”, “FIL-
TER 1”, and “END TIME” icons on the LCD dis-
play window. Adjust the hours and minutes for the
end time of the first filter cycle as described above.
After pressing the “Mode/Prog” button to enter
the end time of the first filter cycle, you should now
see the “PROGRAM”, “FILTER 2”, and “START
TIME” icons on the LCD display window. Adjust
the hours and minutes for the start time of the sec-
ond filter cycle as described above.
After pressing the “Mode/Prog” button to enter
the start time of the second filter cycle, you should
now see the “PROGRAM”, “FILTER 2”, and “END
TIME” icons on the LCD display window. Adjust
the hours and minutes for the start time of the sec-
ond filter cycle as described above.
After pressing the “Mode/Prog” button to enter
the end time of the second filter cycle, the new fil-
tration times will be saved into the system and the
LCD window will revert back to display the current
water temperature.
Pressing the “Time” button at any time during
the above programming sequence will save the val-
ues entered up to that point and exit the program-
ming sequence.
To set the spa for continuous filtration, set the
start and end times of the first filter cycle to the
exact same time.
Clean Up Cycle
After periods of heavy use, turn the jets on to Low
Whirlpool for a four-hour clean up cycle.
Inversion Feature
The 460 Series Control includes an Inversion fea-
ture that makes it easy to read the LCD from inside or
outside the spa. To invert the LCD display, touch the
WARM or COOL button, followed by the “Blower”
button. Repeat the sequence to reverse the inversion
process.
Turbo Air Booster Option
Your spa may be optionally equipped with a Turbo
Air system to increase the performance and therapeu-
tic action of the jets. To turn the Turbo Air system on
and off, touch the BLOWER button.
Note: The Turbo Air blower will shut off automati-
cally after 15 minutes.
Note: At the start of a filtration cycle, the blower is
activated to purge the lines and ensure complete fil-
tration. Ensure that at least one air control is fully
open.
15