Coleman UT400 User manual

COLEMAN UT400
HS400UTV-5
No one under the
age of 16 should
operate this UTV
OWNER’S MANUAL
POWERSPORTS

!
Owner ’s Manual

Owner ,s Manu al
INTRODUCTION
If you have any questions regarding the operation or maintenance of your UTV, please contact
Coleman Powersports 888- 405 -8725 .
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR UTV. MAKE SURE
YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
●NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR IN STRUCTION.
●THIS UTV, AND ANY OTHER UTV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS
OF AGE.
Congratulations on your purchase of the Coleman HS400UTV-2/HS400UTV-3. This Owner’s /
Operator’s manual will provide you information regarding safe operation, operational instruction s,
maintenance and care. Fully understanding this manual and following all of the instructions herein will
provide the knowledge needed to have safe and enjoyable UTV operation.
IMPORTANT SAFETY MESSAGES
• READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE
OPERATING YOUR UTV. MAKE SURE YOU UNDERSTAND ALL
INSTRUCTIONS.
• PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.
• NEVER OPERATE THE UTV WITHOUT PROPER TRAINING OR INSTRUCTION.
• THIS UTV, AND ANY OTHER UTV OVER 90CC, SHOULD NOT BE RIDDEN BY
ANYONE UNDER 16 YEARS OF AGE.

Owner ’s Manual
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY
OR DEATH. Particularly important information is distinguished in this manual by the following
notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY ISINVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to
the machine operator, bystander or a person inspecting or repairing the
machine.
ACAUTION indicates special precautions that must be taken to avoid damage
to the machine.
ANOTE
provides key information to make procedures easier or clearer
.
NOTE:

Owner ,s Manu al
IMPORTANT NOTICE
This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this
UTV on any public street, road or highway.
This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this UTV.
When the temperature is below -4°F (-20°C), park the UTV in a place where the temperature is higher
than -4°F (-20°C). Start the UTV after the UTV has warmed up. Please see page 6-3 on the warming up
process.
Follow the proper parking procedures when the temperature is higher than 100°F (38°C): turn off the
engine; make sure the radiator fan is on for 3 minutes before turning off the power switch.
Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors. To
start the UTV the first time, hold the ignition key on at 5-second intervals. Allow the starter to rest 15
seconds between each start attempt.

Owner ,s Manual
Coleman Powersports Limited
Warranty
Location of the Warning and
S afety Labels
1-1
Safety Information
2-1
Description and Vehicle
Identication
3-1
Identification Number Records
3-3
Vehicle Identification Number
3-3
Control Functions
4-1
Ignition Switch
4-1
Indicator and Warning Lights
4-2
Use of EPS system
4-4
Speedometer Unit
4-5
Odometer and Trip Meter Modes
4-6
Fault code indicator
4-8
Switches
4-10
On-Command Four-Wheel-Drive and
Differential Gear Lock Switches
4-11
Throttle Pedal
4-15
Brake Pedal
4-16
Parking brake pedal
4-16
Drive Select Lever
4-17
Fuel Tank Cap
4-18
Starter
4-18
Seats
4-19
Seat Belts
4-20
Glove Compartment
4-23
Cargo Bed
4-24
Opening and Closing the Tailgate
4-24
Lifting and Lowering the Cargo
Bed
4-25
Front and Rear Shock Adjustment
4-27
Trailer Hitch Bracket
4-29
Auxiliary DC Jack
2
3
1
4

Owner ,s Manual
Pre -Operation Checks
5-1
Brakes
5-2
Front and Rear Brakes Brake Pedal
5-2
Brake Fluid Level
5-3
Brake Operation
5-3
Fuel
5-4
Engine Oil
5-6
Coolant
5-6
Final Gear Oil
5-7
Differential Gear Oil
5-7
Throttle Pedal
5-8
Throttle Freeplay
5-9
Throttle Freeplay Inspection
5-9
Throttle Freeplay Adjustment
5-9
Steering Wheel Inspection
5-10
Seat Belts
5-10
Fittings and Fasteners
5-10
Lights
5-10
Switches
5-10
Tires
5-11
Measuring Tire Pressure
5-13
Tire Wear Limit
5-14
Operation
6-1
Starting a Cold Engine
6-1
Starting a Warm Engine
6-3
Jump Starting
6-3
Warming Up
6-5
Drive Select Lever Operation and
Reverse
6-5
Parking
6-9
Parking on a Slope
6-10
Accessories and Loading
6-11
Your Vehicle
7-1
Getting To Know Your Vehicle
7-1
Learning To Operate Your Vehicle
7-5
Turning Your Vehicle
7-6
Operating Improperly in Reverse
7-7
5
6
7

Owner ,s Manual
Braking
7-8
Going Uphill
7-8
Going Downhill
7-11
Crossing Through Shallow Water
7-12
Vehicle Immersion
7-14
Rear Axle Differential Lock
7-15
Riding Over Rough Terrain
7-16
Riding in Brush or Wooded Areas
7-17
Encountering Obstacles on the
Trail
7-18
Periodic Maintenance and
Adjustment
8-1
Periodic Maintenance Chart for
the Emission Control System
8-3
General Maintenance and
Lubrication Chart
8-4
Hood
8-6
To Open
8-6
To Close
8-7
EFI System
8-8
ECU and EFI System inspection
8-11
Engine Oil and Oil Filter Cartridge
8-11
To Check Engine Oil Level
8-11
To Change the Engine Oil (With or
Without Oil Fliter Cartridge
Replacement
8-12
Checking the Final Gear Oil Level
8-15
Changing the Final Gear Oil
8-16
Differential Gear Oil
8-18
Checking the Differential Gear Oil
8-18
Changing the Differential Gear Oil
8-19
Oil cooler
8-20
Coolant
8-21
Checking the Coolant Level
8-21
Changing the Coolant
8-22
Axle Boots
8-23
Spark Plug Inspection
8-24
Removal
8-24
Inspection
8-25
Installation
8-25
8

Owner ,s Manual
Cleaning the Air Filter Elements
8-26
Cleaning the Spark Arrester
8-30
Valve Clearance
8-32
Front Brake Pad Check
8-32
Rear Brake Pad Check
8-33
Checking the Brake Fluid Level
8-34
Brake Fluid Replacement
8-35
Checking the Brake Pedal
8-35
Brake Light Switch Adjustment
8-37
Cable Inspection and Lubrication
8-38
Brake Pedal and Accelerator
Pedal Lubrication
8-38
Rear Knuckle Upper and Lower
Pivot Lubrication
8-39
Steering Shaft Lubrication
8-40
Wheel Installation
8-41
Battery
8-43
Battery Maintenance
8-45
Fuse Replacement
8-46
Replacing Headlight Bulb
8-48
Tail / Brake Light Bulb
Replacement
8-51
Troubleshooting
8-52
Common Problems in Vehicle
8-53
Cleaning and Storage
9-1
Cleaning
9-1
Storage
9-3
Specications
10-1
Faultcode of E lectronic
Injection S ystem
11-
1
USAEPAEmissions Limited
Warranty
12-1
9
10
11
12

Coleman Powersports Limited Warranty
Coleman Powersports LIMITED WARRANTY
This Warranty is NOT the Emissions Control Warranty. Please note this is a general Limited Warranty for this
product. It IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual.
The Warranty:
Coleman Powersports Inc oers the following warranty to the initial purchaser of this new Coleman Powersports
product. The initial purchaser is dened as the rst person to purchase a new Coleman Powersports product from
an Authorized Retailer of Coleman Powersports products.
What is a Defect?
The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 1 year
from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its
option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is
proven to be defective in workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent
with the normal and proper intended use for the vehicle. This vehicle is not intended for rental or commercial use.
The limited warranty period for this product is 1year from the date of purchase shown on the original sales receipt.