Columbia Tomberlin E-MERGE E2 Revenge 2020 User manual

E-MERGE
Operator’s Manual

Page 1
WHEN OPERATING VEHICLE ON PUBLIC ROADS: THIS VEHICLE OFFERS MUCH LESS CRASH
PROTECTION THAN A REGULAR CAR, VAN, OR TRUCK. THIS MEANS A HIGHER RISK OF INJURY
OR DEATH IN COLLISIONS, EVEN AT LOW SPEEDS.THE HIGHER THE SPEED OF THE TRAFFIC
AROUND YOU, THE HIGHER THE RISK OF
INJURY.
To reduce these risks:
•Obey all traffic regulations.
•Avoid roads with regular traffic, even if the speed limit is low.
•Whenever possible, stay on roads and lanes limited to low speed vehicles.
•Wear your safety belts at all times.
•Avoid operating vehicle at night, because your vehicle may be hard for others to see.
•To reduce the chance of the vehicle tipping over, reduce speed when turning and maneuvering through
curves and hills.
•Never drink and drive. Not only is drinking and driving unsafe but doing so may violate state and local laws.
THIS PRODUCT CONTAINS OR EMITS CHEMICALS OR SUBSTANCES THAT HAVE BEEN
DETERMINED BY THE STATE OF CALIFORNIA TO CAUSE CANCERAND BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
•This vehicle is not designed to be used in conjunction with child safety seat.
•Do not use or install child safety seat in any seat or position in the vehicle.
•Always obey and follow laws and regulations regarding the transportation of children.
•Children that require the use of a child safety seat in a regular type automobile should not be transported
in this vehicle.

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INTRODUCTION
Thank you for the purchase of your Tomberlin E-Merge. Your satisfaction with your new vehicle is important to
all of us at Tomberlin.
Please take the time to review this Operator's Manual and abide by all safety and operation warnings before
allowing anyone to operate your new E-Merge. Familiarizing yourself with the Operator's Manual and warnings
will help avoid possible personal injury and propertyloss.
We hope that you will consider this manual as an indispensable part of the vehicle.
The information contained in this document is subject to change withoutnotice.
Tomberlin reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
IMPORTANT OPERATING NOTES:
•ALWAYS OPERATE YOUR E-MERGE IN COMPLIANCE WITH YOUR STATE AND LOCAL VEHICLE REGULATIONS
INCLUDING REGISTRATION, TITLING, INSURANCE, SEAT BELT USAGE, AND OPERATOR'S LICENSING.
•SWITCH VEHICLE TO OFF POSITION, REMOVE KEY AND SET PARKING BRAKE PRIOR TO EXITING DRIVER'S
SEAT.
•OBEY ALL TRAFFIC LAWS.
•ALWAYS FASTEN YOUR SEAT BELTS!
•TO EXTEND THE LIFE OF YOUR BATTERIES:
oKEEP BATTERIES FULLY CHARGED WHENEVER POSSIBLE.
oAVOID DEEP DISCHARGING OF BATTERIES WHENEVER POSSIBLE.
oCHECK BATTERY ELECTROLYTE LEVELS OFTEN, ADD DISTILLED WATER AS NECESSARY.
oFOLLOW ALL BATTERY MANUFACTURE SAFETY, CARE AND MAINTENANCE GUIDENCE.

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Contents
INTRODUCTION .......................................................................................................................................................2
IMPORTANT OPERATING NOTES:............................................................................................................................2
PRECAUTIONS..........................................................................................................................................................5
SAFETY REGULATIONS ..................................................................................................................................... 5
GENERAL WARNINGS...............................................................................................................................................6
E-MERGE Controls ...................................................................................................................................................8
CONTROLS..............................................................................................................................................................10
Key Switch .........................................................................................................................................................10
High/Low Speed Switch ............................................................................................................................. 10
Accent Light Switch & Camp light Switch................................................................................................................. ........ 10
Direction Selector..............................................................................................................................................11
HeadlightSwitch.............................................................................................................................. 11
Emergency Switch..................................................................................................................................... 11
Light Switch of Inside Rearview Mirror .............................................................................................................11
Glove Box Door Lock..........................................................................................................................................11
Brake Pedal...................................................................................................................................... 12
Accelerator Pedal....................................................................................................................................... 12
Battery Discharge Meter ...................................................................................................................................12
Multifunction Stalk: Turn Signals/Horn/High Beam/Low Beam .......................................................................13
Turn Signal .....................................................................................................................................................13
Horn ...............................................................................................................................................................13
Headlights......................................................................................................................................................13
Windshield wiper...........................................................................................................................................13
Speedometer/Odometer...............................................................................................................................14
Fuse box.........................................................................................................................................................14
Seat Belts ...........................................................................................................................................................14
PRE-OPERATING INSPECTION...............................................................................................................................15
OPERATION INSPECTION .......................................................................................................................................15
General Operation.................................................................................................................................................16
DRIVING INSTRUCTIONS........................................................................................................................................17
Starting the Vehicle......................................................................................................................... 17
TOWING.................................................................................................................................................................18
STORAGE................................................................................................................................................................19
Returning Car to Service........................................................................................................................................19

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MAINTENANCE...................................................................................................................................................... 20
SCHEDULED INSPECTON PROCEDURES ................................................................................................................ 21
SCHEDULED OILING/LUBRICATION PROCEDURES................................................................................................ 22
CHECKING HYDRAULIC BRAKE FLUIDS.................................................................................................................. 23
BATTERY PACK CAREANDMAINTENANCE............................................................................................................. 24
Battery Care...................................................................................................................................................... 24
Battery Charging ............................................................................................................................................... 25
Charger.............................................................................................................................................................. 25
Operating Instructions...................................................................................................................................... 26
Maintenance Instructions................................................................................................................................. 26
Troubleshooting Instructions............................................................................................................................ 27
Charging the E-Merge ....................................................................................................................................... 28
CLEANING AND APPEARANCE........................................................................................................................... 29
VEHICLE SPECIFICATION........................................................................................................................................ 30
WARRANTY............................................................................................................................................................ 31

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PRECAUTIONS
The E-Merge is designed and manufactured as a PTV or an LSV. It is important that every Operator
become familiar with safe operation of the vehicle as described in this Operating Manual and with all
applicable State, Local, and Community regulations governing the use of an +LSV, Golf Car or PTV.
Safety warning signs may appear shocking at first glance. Safety Warnings are there to remind you to
avoid serious accidents and personal injury.
SAFETY REGULATIONS
It is required to read the Owner's manual completely before operating the vehicle or attempting repair
work.Anyviolationsof instructionsin themanual mayleadtopropertyloss,seriousinjury,orevendeath.
Pay special attention to important statements with the words such as "Danger", "Warning", "Caution",
"Attention" etc...
If any of the operation/warning decals are damaged, defaced, destroyed, or illegible it is Important
that they be replaced with new decals. Please contact the manufacturer or your distributor toobtain
new decals.
DANGER
DANGER indicatesan immediatehazardthatif ignored, willresult inseverepersonalinjury ordeath.
WARNING
WARNING indicates an immediate hazard that if ignored, could result inseverepersonal injuryordeath.
CAUTION
CAUTION indicates a hazard or unsafe practice that if ignored, could result in minor personal injury or
product orproperty damage.

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GENERAL WARNINGS
Any reference to Battery Care or maintenance is intended as general safety guidelines. Always consult and
follow the recommendations of your battery manufacturer if contrary to those expressed herein. Never exceed
your skill level by performing services you are not trained to accomplish. When in doubt, Stop and call a
professional.
DANGER
•The E-Merge contains batteries which can emit quantities of explosive gases. Keep the vehicle in a well-
ventilated area and away from sparks and open flames.
•Ventilate when charging or operating the vehicle in enclosed areas.
•Do not perform service or maintenance on batteries while vehicle is charging.
•The E-Merge does not offer protection from lightning, flying debris, or other storm hazards. Upon indication
of severe weather conditions, seek appropriate shelter immediately.
WARNING
•Inspect battery terminals, cables and batteries before each use.
•Always wear a full-face shield, rubber gloves and rubber apron when working with or near batteries.
•Turn the ignition switch to the off position, remove the key, unplug the charger and place the run/towswitch
to the tow position before inspecting or performing any type of service on the vehicle.
•Connections should be tight and free of corrosion.
•Utilize insulated tools only when working with electrical connections.
•The tightness of the battery terminal nut should be between 95-105-inch pounds of torque. Do not over
tighten. Loose and/or over tightened connections can cause battery failure, explosion and or fire.
•Do Not Overfill the Batteries and keep batteries clean and free of moisture.
•If any high heat condition or burning smell is noticed immediately park the vehicle in a safe location, place
the ignition in the off position, move yourself and passengers away quickly to a safe distance from the vehicle
and contact your dealer for assistance and repair. If fire or smoke is detected contact your local fire
department immediately. Do not store your vehicle inside if any of these conditions exist.
•Only use recommended batteries of the correct size.

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WARNING
•Only authorized mechanics should perform maintenance or repair on the E-Merge. It is required to abide by
all regulations and safety decals on the vehicle while performing any type of maintenance or repairs.
•To carry out repair work: turn the run/tow switch to the middle position (see Figure 1). Turn the vehicle off,
remove the key and check tires.
Figure 1: Run/Tow switch in middle position
•Use only insulated tools to handle the battery pack and electrical components. Remove all jewelry and loose
items before performing maintenance procedures.
•Improper application or maintenance will le ad to deterioration of vehicle performance and reduce the
overall life of the vehicle.
•Do not attempt to alter the vehicle in any manner which would affect stability, control, or top speed. Such
alterations may lead to serious injury or death, violate State and Local laws, and will void the manufacturer's
warranty.

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E-MERGE Controls
Figure 2-1 (Revenge)
Figure 2-2 (LE PLUS and SS Coupe/Saloon)