COMAC CS60 2016 B User manual

USE AND MAINTENANCE MANUAL
CS60 2016 B
CS60 2016 HYBRID
ED. 07-2021
ENG
TRANSLATION OF THE
ORIGINAL
INSTRUCTIONS
Doc. 10059344
Ver. AB

3
The descriptions contained in this document are not binding.
The company therefore reserves the right to make any modifications at any time to parts, details or
accessory supply, as considered necessary for reasons of improvement or for manufacturing/commercial
requirements.
The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
The company reserves the right to make any technical and/or supply modifications. The images are shown
as reference only and are not binding as to the actual design and/or equipment.
SYMBOLS USED IN THE MANUAL
Symbol of the open book with i:
Indicates the need to consult the instruction manual
Symbol of the open book:
Used to tell the operator to read the manual before using the machine
Warning symbol
Carefully read the sections marked with this symbol and observe the indications,
for the safety of the operator and the machine
Warning symbol
Indicates the risk of gas exhalation and leakage of corrosive liquids
Warning symbol
indicates the risk of fire.
Keep naked flames at a safe distance
Warning symbol
Indicates that the packed product should be handled with suitable lifting means
that comply with the legal requirements
Disposal symbol
Carefully read the sections marked with this symbol for machine disposal

4
ONTENTS
ON CONSIGNMENT OF THE MACHINE.......................................................................................................................................................................................................................6
INTRODUCTORY COMMENT........................................................................................................................................................................................................................................6
IDENTIFICATION DATA.................................................................................................................................................................................................................................................6
TECHNICAL DESCRIPTION ..........................................................................................................................................................................................................................................6
INTENDED USE..............................................................................................................................................................................................................................................................6
SERIAL NUMBER PLATE..............................................................................................................................................................................................................................................6
TECHNICAL DESCRIPTION ..........................................................................................................................................................................................................................................7
SYMBOLS USED ON THE MACHINE...........................................................................................................................................................................................................................8
GENERAL SAFETY REGULATIONS ..........................................................................................................................................................................................................................10
PREPARATION OF MACHINE ...............................................................................................................................................................................................................11
1. HANDLING THE PACKED MACHINE....................................................................................................................................................................................................................... 11
2. HOW TO UNPACK THE MACHINE........................................................................................................................................................................................................................... 11
3. HOW TO TRANSPORT THE MACHINE.................................................................................................................................................................................................................. 11
4. HANDLEBAR CONTROL COMPONENTS .............................................................................................................................................................................................................12
5. STEERING COLUMN COMPONENTS (B VERSIONS).....................................................................................................................................................................................12
6. STEERING COLUMN COMPONENTS (HYBRID VERSIONS) .......................................................................................................................................................................12
7. FOOTBOARD COMPONENTS....................................................................................................................................................................................................................................12
8. FRONT COMPONENTS................................................................................................................................................................................................................................................13
9. SIDE COMPONENTS.....................................................................................................................................................................................................................................................13
10. REAR COMPONENTS OF THE MACHINE..........................................................................................................................................................................................................13
11. BATTERY TYPE(B VERSIONS)................................................................................................................................................................................................................................13
12. BATTERY TYPE (HYBRID VERSIONS)................................................................................................................................................................................................................14
13. BATTERY MAINTENANCE AND DISPOSAL ......................................................................................................................................................................................................14
14. FITTING THE BATTERIES INTO THE MACHINE(B VERSIONS)................................................................................................................................................................14
15. FITTING THE BATTERIES INTO THE MACHINE (HYBRID VERSIONS).................................................................................................................................................15
16. CONNECTING BATTERIES AND BATTERY CONNECTORS (B VERSIONS).......................................................................................................................................16
17. CONNECTING THE BATTERIES AND BATTERY CONNECTOR (HYBRID VERSIONS)................................................................................................................... 17
18. BATTERY CHARGER CONNECTION (B VERSION, WITHOUT BC)......................................................................................................................................................... 17
19. BATTERY CHARGER CONNECTION (B VERSIONS WITH BC).................................................................................................................................................................18
20. CONNECTING THE BATTERY CHARGER (HYBRID VERSIONS)...........................................................................................................................................................20
21. CHARGE LEVEL INDICATOR OF THE BATTERIES (B VERSIONS).........................................................................................................................................................21
22. HOUR METER ...............................................................................................................................................................................................................................................................21
23. ADVANCEMENT AT WORK SPEED .....................................................................................................................................................................................................................21
24. BLINKING LIGHT (OPTIONAL)............................................................................................................................................................................................................................... 22
25. FILLING THE FUEL TANK (HYBRID VERSIONS) ........................................................................................................................................................................................... 22
26. HEADLIGHTS................................................................................................................................................................................................................................................................ 22
PREPARING TO WORK ........................................................................................................................................................................................................................23
27. PREPARING TO WORK (B VERSIONS) .............................................................................................................................................................................................................23
28. PREPARING TO WORK (HYBRID VERSIONS)............................................................................................................................................................................................... 24
WORK...................................................................................................................................................................................................................................................25
29. STARTING WORK (B VERSIONS)........................................................................................................................................................................................................................25
30. STARTING WORK (HYBRID VERSIONS)...........................................................................................................................................................................................................27
31. EMERGENCY BUTTON..............................................................................................................................................................................................................................................31
32. ALTERNATOR FAULT WARNING LIGHT (HYBRID VERSIONS)...............................................................................................................................................................31
33. EMPTYING THE DEBRIS HOPPER .....................................................................................................................................................................................................................32
AT THE END OF THE WORK.................................................................................................................................................................................................................34
DAILY MAINTENANCE..........................................................................................................................................................................................................................36
34. CLEANING THE CENTRAL BRUSH.....................................................................................................................................................................................................................36
35. CLEANING THE SIDE BRUSH................................................................................................................................................................................................................................37
WEEKLY MAINTENANCE .....................................................................................................................................................................................................................38
36. CLEANING THE PANEL FILTER ...........................................................................................................................................................................................................................38
37. CLEANING THE FABRIC FILTER (OPTIONAL)................................................................................................................................................................................................39
38. CLEANING THE DEBRIS HOPPER......................................................................................................................................................................................................................40
EMERGENCY MAINTENANCE ..............................................................................................................................................................................................................41
39. SIDE BRUSH ADJUSTMENT...................................................................................................................................................................................................................................41

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40. CENTRAL BRUSH FLAP ADJUSTMENT.............................................................................................................................................................................................................41
41. CENTRAL BRUSH REPLACEMENT ..................................................................................................................................................................................................................... 42
42. REPLACING THE SIDE BRUSH.............................................................................................................................................................................................................................43
MAINTENANCE OF THE COMBUSTION ENGINE ..................................................................................................................................................................................44
TROUBLESHOOTING ...........................................................................................................................................................................................................................45
43. THE MACHINE DOES NOT START......................................................................................................................................................................................................................45
44. THE COMBUSTION ENGINE DOES NOT START ..........................................................................................................................................................................................45
45. THE MACHINE DOES NOT CLEAN WELL ........................................................................................................................................................................................................45
46. THE MACHINE RAISES DUST WHEN OPERATING .....................................................................................................................................................................................45
47. EXCESSIVE OR ALTERED NOISE OF THE CENTRAL BRUSH................................................................................................................................................................45
48. EXCESSIVE OR ALTERED NOISE OF THE SIDE BRUSH .........................................................................................................................................................................45
DISPOSAL ............................................................................................................................................................................................................................................46
CHOOSING AND USING THE BRUSHES...............................................................................................................................................................................................47
NOTES..................................................................................................................................................................................................................................................47
EC DECLARATION OF CONFORMITY...................................................................................................................................................................................................48

6
ON CONSIGNMENT OF THE MACHINE
When the machine is consigned to the customer, an immediate check
must be performed to ensure all the material mentioned in the shipping
documents has been received, and also to check the machine has not
suffered damage during transportation. If this is the case, the carrier
must ascertain the extent of the damage at once, informing our
customer service office. It is only by prompt action of this type that the
missing material can be obtained, and compensation for damage
successfully claimed.
INTRODUCTORY COMMENT
Even the best machines will only work well if used correctly and kept in
good working order. We therefore suggest you read this instruction
booklet carefully and read it again whenever difficulties arise while using
the machine. If necessary, remember that our assistance service
(organised in collaboration with our dealers) is always available for
advice or direct intervention.
IDENTIFICATION DATA
For technical assistance or to request replacement parts, always give
the model, the version and the serial number (written on the relevant
plate).
TECHNICAL DESCRIPTION
The CS60 2016 B is a sweeping machine with an on-board operator,
powered by batteries, designed to clean indoor surfaces with tiled,
concrete and asphalt flooring.
The Cs60 2016 Hybrid is a sweeping machine with an on-board
operator, powered by an endothermic motor or a battery, designed to
clean indoor and outdoor surfaces with tiled, concrete and asphalt
flooring.
The machine must operate on dry surfaces, and if necessary can also
work on wet surfaces making sure the vacuum action is not active. The
machine features a central brush for the collection of brushed up
material, a side brush for cleaning edges and corners, a vacuum system
with filter to avoid raising dust, and a debris hopper that can be manually
removed by means of a mechanical leverage.
INTENDED USE
The CS60 2016 B is designed to clean indoor surfaces with tiled,
concrete and asphalt floors, for exclusively professional use in industrial,
commercial and public places.
The Cs60 2016 Hybrid is designed to clean both inside and outside
surfaces with tiled, concrete and asphalt floors, for professional use in
industrial, commercial and public places.
The CS60 2016 B is only suitable for use in closed, or at least covered,
places.
The CS60 2016 B and Cs60 2016 Hybrid machines are not suitable for
use in rain or under jets of water.
it is forbidden to use the CS60 2016 B and Cs60 2016 Hybrid machines
for picking up dangerous powders or inflammable liquids in places with
an explosive atmosphere. In addition, it is not suitable as a means of
transport for people or objects.
SERIAL NUMBER PLATE
The serial number plate is located at the rear of the steering column,
and indicates the general characteristics of the machine, in particular the
serial number of the machine. The serial number is an extremely
important piece of information and should always be provided together
with any request for assistance or to purchase spare parts.

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TECHNICAL DESCRIPTION
U/M
CS60 2016 B
CS60 2016
HYBRID
Working width without side brush
mm
580
580
Working width with right side brush
mm
790
790
Working width with left and right side brush
mm
1000
1000
Working capacity, up to (2SL version with two side brushes)
m2/h
5100
4600
Central brush
mm
260
260
Side brush
mm
400
400
Central brush rpm
rpm
550
550
Side brush rpm
rpm
65
65
Endothermic engine
HP / rpm
-
4.8 / 3600
Central brush motor
V/W
24/380
24/380
Side brush motor
V/W
24/90
24/90
Traction motor
V/W
24/300
24/300
Vacuum motor
V/W
24/400
24/400
Filter shaker motor
V/W
24/80
24/80
Total power
W
1250
1250
Front wheel ((number / (diameter x width))
No. / (mm x mm)
1 / (175x60)
1 / (175x60)
Rear wheel ((number / (diameter x width))
No. / (mm x mm)
1 / (225x69)
1 / (230x88)
Working forward speed
km/h
4.8
4.8
Maximum gradient
%
10
10
Filter surface area (optional fabric filter)
sq.m.
2.2
2.2
Filter surface area (paper filter)
sq.m.
3.2
3.2
Debris hopper volume
dm3
20
20
Steering diameter
mm
1430
1430
Machine length
mm
1455
1455
Machine height
mm
1030
1030
Machine height with blinking light
mm
1080
1080
Machine width
mm
845
845
Battery compartment (l x w x h)
mm
340x174x310
-
Battery compartment (l x w x h)
mm
-
270x360x240
Rated battery voltage
V
12
12
Battery weight
kg
36.5
20
Unladen machine weight (without batteries)
kg
175
-
Unladen machine weight (Combustion engine without fuel)
kg
-
252
Machine weight during transport (machine + batteries + brushes)
kg
248
-
Machine weight during transport (machine + brushes + Combustion
engine without fuel)
kg
-
255
Machine weight in running order (machine + batteries + brushes +
operator)
kg
323
-
Machine weight in running order (machine + brushes + Combustion
engine fuel + operator)
kg
-
325
Sound pressure level (ISO 11201) - LpA
dB (A)
60.5
81.2
Uncertainty KpA
dB (A)
1.4
1.4
Hand vibration level (ISO 5349)
m/s2
< 2.5
< 2.5
Body vibration level (ISO 2631)
m/s2
< 0.5
< 0.5

8
SYMBOLS USED ON THE MACHINE
Main switch symbol (version B).
Used on the steering column to indicate the key switch for machine operation on (I) or off (0).
Main switch symbol (Hybrid version).
Used on the steering column to indicate the key switch that manages the type of power supply of the machine.
Alternator fault symbol (Hybrid version).
Used on the steering column to indicate with red warning light of a fault in the electrical system inherent to the alternator.
Horn symbol.
Used to indicate the acoustic alarm button.
Symbol of the reverse movement selector.
Used to indicate the button for engaging the reverse gear.
Filter shaker symbol.
Used on the instrument panel to indicate the button that starts the vibrating shaker on the filter unit.
Symbol denoting vacuum motor.
Used on the instrument panel to indicate the button that commands the deactivation of the vacuum motor.
Central brush movement symbol (idle position).
Used on the rear of the steering column to indicate the movement lever of the central brush.
Central brush movement symbol (working position).
Used on the rear of the steering column to indicate the movement lever of the central brush.

9
SYMBOLS USED ON THE MACHINE
Side brush/es movement symbol (idle position).
Used on the rear of the steering column to indicate the movement lever of the side brush/es.
Side brush/es movement symbol (working position).
Used on the rear of the steering column to indicate the movement lever of the side brush/es.
Combustion engine pull start symbol.
Used to indicate the position of the handle that allows the pull start of the combustion engine.
Danger of contact with live parts symbol (Hybrid version).
Used on the cover of the electrical system's control board.
Indicates the risk of crushed hands.
Indicates the risk of burns due to the hot surface.
Indicates the maximum gradient.
Symbol of the open book:
Tells the operator to read the user manual before using the device.

10
GENERAL SAFETY REGULATIONS
Before using the machine, please read the following document carefully and follow
the instructions contained herein, along with the instructions in the document
supplied with the machine itself, "GENERAL SAFETY REGULATIONS"
(document code 10083659).

11
PREPARATION OF MACHINE
1. HANDLING THE PACKED MACHINE
The machine is contained in specific packaging with a pallet for the handling with fork trucks.
The packages CANNOT be placed on top of each other.
The total weight of the machine with its packaging is 210 kg (for CS60 2016 B versions)
The total weight of the machine with its packaging is 290 kg (for CS60 2016 HYBRID versions)
The packaging dimensions are as follows:
CS60 2016
A: 1270 mm
B: 1020 mm
C: 1760 mm
A
CB
2. HOW TO UNPACK THE MACHINE
1. Remove the outer package.
2. Disengage the electronic brake, turn the lever (1) (on the rear right-hand side of the machine)
clockwise.
3. The machine is fixed to the pallet with wedges which block the wheels. Remove the wedges.
4. Use a chute to get the machine down from the pallet, pushing it backwards.
ATTENTION: During transportation, the electrical brake should not be engaged,
the machine will in any event, if the critical speed threshold is crossed, activate
the internal braking system of the chopper circuit board and will emit a warning noise.
5. Keep the pallet for any future transport needs
ATTENTION: If the product is delivered in cardboard containers, handle the packed
product with suitable lifting means that comply with the legal requirements
ATTENTION: During this operation, check there are no people or objects near
the machine
3. HOW TO TRANSPORT THE MACHINE
1. Check that the central brush is lifted from the ground, otherwise lift it by moving the lever on the rear
of the steering column.
2. Check that the side brush/es is/are lifted from the ground, otherwise lift it/them by moving the lever
on the rear of the steering column.
3. Place it on a pallet using a chute.
4. Check the main switch is set to “0”, if this is not the case, turn the key by a quarter of a turn to
the left.
5. Remove the key from the main switch.
6. Secure the machine to the pallet using wooden wedges.
7. Engage the electronic brake.

12
PREPARATION OF MACHINE
ATTENTION: With regard to the transport of a hybrid version machine,
follow the instructions given in the user manual of the combustion engine
(supplied with the machine).
4. HANDLEBAR CONTROL COMPONENTS
The handlebar control components are identified as follows:
1. Level indicator for battery/hour meter.
2. Filter shaker control button.
3. Horn button.
4. Reverse button.
5. Vacuum motor “STOP”button.
5. STEERING COLUMN COMPONENTS (B VERSIONS)
The steering column components are identified as follows:
1. Central brush lifting lever.
2. Lever for raising the side brush (1SL version) or brushes (2SL version).
3. Main key switch.
4. Emergency button.
6. STEERING COLUMN COMPONENTS (HYBRID VERSIONS)
The steering column components are identified as follows:
1. Central brush lifting lever.
2. Lever for raising the side brush (1SL version) or brushes (2SL version).
3. Main key switch.
4. Emergency button.
5. Red warning light, which warns of a malfunction of the alternator to the electrical system.
7. FOOTBOARD COMPONENTS
The footboard components are identified as follows:
1. Drive pedal, accelerator pedal.
2. Front flap lifting pedal.

13
PREPARATION OF MACHINE
8. FRONT COMPONENTS
The front components of the machine are identified as follows:
1. Storage compartment.
2. Headlights.
9. SIDE COMPONENTS
The components on the side of the machine are identified as follows:
1. Left side panel central brush engage/adjustment.
2. Seat unit lifting handle.
3. Right side panel central brush maintenance.
4. Seat unit lifting handle.
10. REAR COMPONENTS OF THE MACHINE
The rear components of the machine are identified as follows:
1. Debris hopper retainer.
2. Debris hopper handle.
3. Blinking light (optional).
11. BATTERY TYPE(B VERSIONS)
Power to the machine must be supplied by four sealed traction batteries with gas recombination or gel
technology. OTHER TYPES MUST NOT BE USED.
The batteries must meet the requirements laid out in the norms:
CEI EN 60254-1:2005-12 (CEI 21-5) + CEI EN 60254-2:2008-06 (CEI 21-7)
The battery compartment can house two 12 V batteries
For a good operating performance, we suggest the use of 105 Ah C5 batteries

14
PREPARATION OF MACHINE
12. BATTERY TYPE (HYBRID VERSIONS)
To power the machine, “double application”sealed batteries must be used, starter and total discharge
OPTIMA BT DC 4.2 12 V 55 Ah. OTHER TYPES MUST NOT BE USED.
The batteries must meet the requirements laid out in the norms:
CEI EN 60254-1:2005-12 (CEI 21-5) + CEI EN 60254-2:2008-06 (CEI 21-7)
The battery compartment can house two 12 V - 55 Ah batteries
13. BATTERY MAINTENANCE AND DISPOSAL
For information about battery maintenance, refer to the instructions provided by the battery manufacturer.
When the battery reaches the end of its working life, it must be disconnected by expert, trained personnel,
then lifted (using the grips and suitable lifting devices) to remove it from the battery compartment.
EXHAUSTED BATTERIES ARE CLASSIFIED AS DANGEROUS WASTE AND MUST BE CONSIGNED
TO THE AUTHORISED BODIES FOR CORRECT DISPOSAL.
ATTENTION: users are advised to always wear protective gloves, to avoid the
risk of serious injury to hands.
ATTENTION: you are advised to only lift and move the batteries with lifting and
transportation means suitable for the specific weight and size
14. FITTING THE BATTERIES INTO THE MACHINE(B VERSIONS)
The batteries must be housed in the appropriate compartment beneath the seat unit. They should be
handled using lifting equipment that is suitable in terms of both weight and coupling system. They must
also satisfy the requirements of Standard CEI 21-5. The dimensions of the battery compartment are:
340 x 174 x H310 mm.
ATTENTION: for battery maintenance and daily recharging, you must fully respect
the indications provided by the manufacturer or retailer. all installation and
maintenance operations must be carried out by specialised personnel.
ATTENTION: make sure that you comply with the accident prevention regulations
in force in the country where you work or with DIN EN 50272-3 and DIN EN 50110-1,
before any handling of the batteries.
ATTENTION: to prevent an accidental short circuit use insulated tools to connect
the batteries, and do not place or drop metal objects on the battery. Remove rings,
watches and any clothing with metal parts that may come into contact with
the battery terminals.
To insert the batteries into the compartment proceed as follows:
1. Make sure the electric brake is engaged, otherwise engage it using the lever (1) located at the left
rear of the machine (working direction).
2. Check the main switch (2) is in the “0”position, if this is not the case, turn the key by a quarter of a
turn to the left, and remove the key from the instrument panel.

15
PREPARATION OF MACHINE
3. Grasp the handle located on the side of the operator seat unit.
4. Lift the operator seat unit until the safety clamp (3) is hooked.
ATTENTION: Before installing the battery, clean the battery compartment with a damp
cloth. Check that the connectors on the cables supplied are functioning correctly.
ATTENTION: check that the characteristics of the battery that you are looking to use
are appropriate for the type of work to be performed. Check the battery charge and
the condition of the contacts on the battery.
ATTENTION: You are advised to only lift and move the batteries with lifting
and transportation means suitable for the specific weight and size.
ATTENTION: the lifting hooks must not damage the blocks, connectors or cables.
5. House the batteries in their compartment, positioning the “+”and “-”poles opposite each other.
ATTENTION: Before inserting the batteries into the machine, remember to cover
the terminals with a little grease to protect them against external corrosion.
ATTENTION: You are advised to use airtight batteries only, to avoid the leakage
of acids!
ATTENTION: users are advised to always wear protective gloves, to avoid the risk
of serious injury to hands.
15. FITTING THE BATTERIES INTO THE MACHINE (HYBRID VERSIONS)
The batteries must be housed in the appropriate compartment beneath the seat unit. They should be
handled using lifting equipment that is suitable in terms of both weight and coupling system. They must
also satisfy the requirements of Standard CEI 21-5. The dimensions of the battery compartment are:
270 x 360 x H240 mm.
ATTENTION: for battery maintenance and daily recharging, you must fully respect
the indications provided by the manufacturer or retailer. all installation and maintenance
operations must be carried out by specialised personnel.
ATTENTION: make sure that you comply with the accident prevention regulations
in force in the country where you work or with DIN EN 50272-3 and DIN EN 50110-1,
before any handling of the batteries.
ATTENTION: to prevent an accidental short circuit use insulated tools to connect the
batteries, and do not place or drop metal objects on the battery. Remove rings, watches
and any clothing with metal parts that may come into contact with the battery terminals.
To insert the batteries into the compartment proceed as follows:
1. Make sure the electric brake is engaged, otherwise engage it using the lever (1) located at the left
rear of the machine (working direction).
2. Check the main switch (2) is in the “0”position, if this is not the case, turn the key by a quarter of
a turn to the left, and remove the key from the instrument panel.

16
PREPARATION OF MACHINE
3. Grasp the handle located on the side of the operator seat unit.
4. Lift the operator seat unit until the safety clamp (3) is hooked.
5. Check that the motor switch is in the “0”position, if this is not the case, turn the handle by a quarter
of a turn to the left, and remove the key from the instrument panel.
6. Using the appropriate tools, remove the screws (4) securing the grille (5) on the left side to the
body.
7. Remove the grille (5) on the left side of the body.
ATTENTION: Before installing the battery, clean the battery compartment with a damp
cloth. Check that the connectors on the cables supplied are functioning correctly.
ATTENTION: check that the characteristics of the battery that you are looking to use
are appropriate for the type of work to be performed. Check the battery charge and
the condition of the contacts on the battery.
8. Using the appropriate tools, remove the screws (6) securing the plate (7) of the control board
support.
9. Remove the control board unit.
ATTENTION: You are advised to only lift and move the batteries with lifting
and transportation means suitable for the specific weight and size.
ATTENTION: the lifting hooks must not damage the blocks, connectors or cables.
10. House the batteries in the compartment, positioning the “+”and “-”poles opposite each other.
11. Secure the batteries among them by means of the belt (8) supplied.
16. CONNECTING BATTERIES AND BATTERY CONNECTORS (B VERSIONS)
To connect the batteries proceed as follows:
1. Connect the batteries in series to the “+”and “-”poles using the supplied jumper cable (1).
2. Connect the battery connector cable to the “+”and “-”poles in order to obtain the terminal voltage
of 24 V.
3. Connect the electric system connector (3) to the battery connector (2).
ATTENTION: All installation and maintenance operations must be carried out by expert
personnel, trained at the specialised assistance centre.
ATTENTION: users are advised to always wear protective gloves, to avoid the risk
of serious injury to hands.
2
1
3

17
PREPARATION OF MACHINE
17. CONNECTING THE BATTERIES AND BATTERY CONNECTOR (HYBRID VERSIONS)
To connect the batteries proceed as follows:
1. Using the appropriate tools, remove the screws (1) securing the plate (2) of the control
board support.
2. Remove the control board unit.
3. Connect the batteries in series to the “+”and “-”poles using the supplied jumper cable (3).
4. Connect the batteries' connector cable (4) to the “+”and “-”poles to obtain a voltage of 24 V
at the terminals.
5. Connect the electrical system connector to the battery connector.
18. BATTERY CHARGER CONNECTION (B VERSION, WITHOUT BC)
In order not to cause permanent damage to the batteries, it is essential to avoid their complete discharge:
arrange the recharge within a few minutes of the switching on of the “discharged batteries”blinking light.
ATTENTION: Never leave the batteries completely discharged, even if the machine
is not being used. Check the battery charger is suitable for the batteries installed,
in terms of both capacity and type.
To connect the battery charger you must:
1. Move the machine to the place used for maintenance or recharging the batteries.
2. Make sure the electric brake is engaged, otherwise engage it using the lever (1) located at the left
rear of the machine (working direction).
3. Check the main switch (2) is in the “0”position, if this is not the case, turn the key by a quarter of
a turn to the left, and remove the key from the instrument panel.
4. Grasp the handle located on the side of the operator seat unit.
5. Lift the operator seat unit until the safety clamp (3) is hooked.
ATTENTION: Park the machine in an place protected from the weather and with
suitable ventilation, and on a flat and level surface; near the machine there must be
no objects that could either damage it, or be damaged through contact with it.
6. Disconnect the electric system connector (4) from the battery connector (5).
ATTENTION: This process must be carried out by qualified personnel. An incorrect
connection of the connector may cause problems with machine functioning.
3
4

18
PREPARATION OF MACHINE
7. Connect the battery charger cable (6) to the battery connector (5).
ATTENTION: Keep the seat unit open for the duration of the battery recharging cycle
to allow gas fumes to escape.
ATTENTION: the room used to recharge the batteries must be adequately ventilated
to prevent the accumulation of gases that leak from batteries.
The coupling connector of the battery charger is supplied inside the bag containing this instruction
booklet, and must be fitted to the battery charger cables as shown in the instructions.
8. Connect the recently wired cable to the external battery charger.
ATTENTION: carefully read the use and maintenance instructions of the battery
charger that is used for charging.
ATTENTION: Danger of gas exhalation and leakage of corrosive liquids.
ATTENTION: Danger of fire: keep naked flames at a safe distance.
9. When the recharge cycle is complete, disconnect the battery charger connector from the external
battery charger.
10. Disconnect the battery charger cable (6) from the battery connector (5).
11. Connect the battery connector (5) to the electric system connector (4).
12. Grip the handle on the side of the operator seat unit and lower the seat unit until it is in the
working position.
19. BATTERY CHARGER CONNECTION (B VERSIONS WITH BC)
In order not to cause permanent damage to the batteries, it is essential to avoid their complete discharge:
arrange the recharge within a few minutes of the switching on of the “discharged batteries”blinking light.
ATTENTION: Never leave the batteries completely discharged, even if the machine
is not being used. Check the battery charger is suitable for the batteries installed,
in terms of both capacity and type.

19
PREPARATION OF MACHINE
To connect the battery charger you must:
1. Move the machine to the place used for maintenance or recharging the batteries.
2. Make sure the electric brake is engaged, otherwise engage it using the lever (1) located at the left
rear of the machine (working direction).
3. Check the main switch (2) is in the “0”position, if this is not the case, turn the key by a quarter of
a turn to the left, and remove the key from the instrument panel.
4. Grasp the handle located on the side of the operator seat unit.
5. Lift the operator seat unit until the safety clamp (3) is hooked.
ATTENTION: Park the machine in an place protected from the weather and with
suitable ventilation, and on a flat and level surface; near the machine there must be
no objects that could either damage it, or be damaged through contact with it.
6. Remove the battery charger cover (4).
7. Connect the battery charger power cable connector to the socket on the charger itself.
Before inserting the power cable into the socket of the charger, make sure that there is no
condensate or other forms of liquids.
8. Plug the battery charger power cable into the mains socket.
ATTENTION: Carefully read the use and maintenance manual of the charger that
is delivered inside the bag containing this instruction booklet.
ATTENTION: Keep the seat unit open for the duration of the battery recharging cycle
to allow gas fumes to escape.
ATTENTION: the room used to recharge the batteries must be adequately ventilated
to prevent the accumulation of gases that leak from batteries.
9. When the recharge cycle is complete, disconnect the battery charger cable from the mains.
10. Disconnect the battery charger power cable connector from the socket on the charger itself.
11. Replace the battery charger cover (4).
12. Grip the handle on the side of the operator seat unit and lower the seat unit until it is in the
working position.
ATTENTION: if the machine's electric system is accidentally powered (by turning the
main switch to “I”), the commands display will show “BATTERY-CHARGER”and no
steering wheel command will function.
ATTENTION: Always make sure the green LED of the battery charger is on before
using the machine again.
4
4

20
PREPARATION OF MACHINE
20. CONNECTING THE BATTERY CHARGER (HYBRID VERSIONS)
In order not to cause permanent damage to the batteries, it is essential they are fully charged using
a suitable battery charger, after the non-use of the machine for a long period or after ten complete
discharge cycles of the batteries.
ATTENTION: Never leave the batteries completely discharged, even if the machine
is not being used. Check the battery charger is suitable for the batteries installed,
in terms of both capacity and type.
To connect the battery charger you must:
1. Move the machine near to the battery charger.
2. Make sure the electric brake is engaged, otherwise engage it using the lever (1) located at the left
rear of the machine (working direction).
3. Check the main switch (2) is in the “0”position, if this is not the case, turn the key by a quarter of
a turn to the left, and remove the key from the instrument panel.
4. Grasp the handle located on the side of the operator seat unit.
5. Lift the operator seat unit until the safety clamp (3) is hooked.
ATTENTION: Park the machine in an place protected from the weather and with
suitable ventilation, and on a flat and level surface; near the machine there must be
no objects that could either damage it, or be damaged through contact with it.
6. Check that the motor switch is in the “0”position, if this is not the case, turn the handle by a quarter
of a turn to the left, and remove the key from the instrument panel.
7. Disconnect the electric system connector (4) from the battery connector (5).
ATTENTION: This process must be carried out by qualified personnel. An incorrect
connection of the connector may cause problems with machine functioning.
8. Connect the connector of the battery charger cable (6) to the battery connector (5).
ATTENTION: Keep the seat unit open for the duration of the battery recharging cycle
to allow gas fumes to escape.
ATTENTION: the room used to recharge the batteries must be adequately ventilated
to prevent the accumulation of gases that leak from batteries.
The coupling connector of the battery charger is supplied inside the bag containing this instruction
booklet, and must be fitted to the battery charger cables as shown in the instructions.
9. Connect the recently wired cable to the external battery charger.
ATTENTION: carefully read the use and maintenance instructions of the battery
charger that is used for charging.