Comfort Star AHE36-1-C User manual

I
10 SEER TOP-DIACHARGE WITH
AIR HANDLER UNIT
TECHNICAL MANUAL

R410A 60Hz Top-discharge Outdoor Series Technical Manual
II
Part 1 General Information .................................1
1. Model Names of Indoor/Outdoor Units................................................................... 2
2. External Appearance.............................................................................................. 3
3. Features................................................................................................................ 4
Part 2 Indoor Units..............................................5
1. Specifications......................................................................................................... 6
2. Dimensions............................................................................................................ 7
3. Service Space........................................................................................................ 8
4. Wiring Diagrams.................................................................................................... 9
5.The Specification of Wiring.................................................................................... 10
6.Field Wiring ...........................................................................................................11
7. Exploded View..................................................................................................... 12
8. Troubleshooting................................................................................................... 13
Part 3 Outdoor Units .........................................14
1.Specification......................................................................................................... 15
2.Dimensions........................................................................................................... 17
3.Typical Installation.............................................................................................. 18
5.Wiring Diagrams................................................................................................... 19
6.Electric Characteristics ......................................................................................... 21
7.Operation Limits.................................................................................................... 21
8. Exploded View..................................................................................................... 22
9.Sound Levels........................................................................................................ 25
Part 4 Installation...............................................26
1.Precaution on Installation...................................................................................... 27
2.Vacuum Dry and Leakage Checking ..................................................................... 28
3.Additional Refrigerant Charge............................................................................... 30
4.Water Drainage..................................................................................................... 31
5.Insulation Work..................................................................................................... 34
6.Test Operation...................................................................................................... 36

R410A 60Hz Top-dischargeOutdoor Series Technical Manual
1
Part 1 General Information
1. Model Names of Indoor/Outdoor Units ......................... 2
2. External Appearance........................................................ 3
3. Features.............................................................................. 4
R410A 60Hz Top-discharge Outdoor series

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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1. Model Names of Indoor/Outdoor Units
1.1 Indoor units
Model name
Dimension (W×H×D) / (mm)
Net/Gross weight (kg)
Power supply
Air-Handler units
AHE36-1-C
460×774×520
37/39
208~230V/1Ph/60Hz
AHE60-1-C
500×1160×550
45/48
208~230V/1Ph/60Hz
AHE60-1-C
500×1160×550
45/48
208~230V/3Ph/60Hz
1.2 Outdoor Units
Model name
Dimension (W×D×H) (mm)
Net/Gross weight (kg)
Power supply
CCU36-410-C
554×554×633
58/61
208~230V/1Ph/60Hz
CCU60-410-C
740×740×835
74.5/79
208~230V/1Ph/60Hz
CCU60-410-C
740×740×835
77.5/82
208~230V/1Ph/60Hz
CCU60-410-3-C
740×740×835
71.5/76.5
208~230V/3Ph/60Hz

3
2. External Appearance
2.1 Indoor Units
Air-Handler units
36kBtu/h
60kBtu/h
2.2 Outdoor units
36kBtu/h
60kBtu/h

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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3. Features
3.1 Well-known compressor, LG & Copeland, Highly.
High efficiency rotary compressor for 36K model, and scroll compressor for 60K model.
4.2 Universal 24V communication connection for indoor and outdoor units control,
4.3 R410 environmental refrigerant, and it is matched with top-discharge unit and condensing unit.
4.4 Flexible installation for AHU, vertical and horizontal right installation is avaliable.
4.5 Easy controlled by thermostat and compatible with other manufactor’s products.

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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Part 2 Indoor Units
1. Specifications..................................................................... 6
2. Dimensions ........................................................................ 7
3. Service Space .................................................................... 8
4. Wiring Diagrams .............................................................. 9
5. The Specification of Wiring ......................................... 10
6. Field Wiring .....................................................................11
7. Exploded View................................................................. 12
8. Troubleshooting .............................................................. 13

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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1. Specifications
Model
AHE36-1-C
AHE60-1-C
Power supply
V/Ph/Hz
208-230V/1PH/60HZ
208-230V/1PH/60HZ
Cooling
Capacity
Btu/h
36000
60000
Capacity
W
10500
16000
Indoor Input
W
253
470
Indoor Rated current
A
1.16
2.14
Indoor Max. input consumption
W
290
517
Indoor Max. current
A
1.33
2.34
Indoor coil
Number of row
2
3
Fin spacing
mm
1.5
1.5
Fin material
Hydrophilic Aluminium Fin
Hydrophilic Aluminium Fin
Tube outside diameter
mm
Ф7
Ф7
Tube material
Inner Screw
Inner Screw
Coil length x height x width
mm
336*26.74*413（X2）
378*40.11*443（X2）
Number of circuit
4
6
Indoor fan motor
Model
YDK130-6X
YDK250-6X-2
Brand
Kangbao
Weiling
Output
W
130
250
Capacitor
μF
6
12
Speed (Hi//Lo)
rpm
910/780
800/730
Indoor air flow
m3/h
1700
2500
Indoor noise level
dB(A)
51-56
51~57
Indoor dimension
Unit (WxHxD)
mm
460×774×520
500×970×550
Packing (WxHxD)
mm
520×834×565
560×1030×595
Indoor weight
Net
kg
37
45
Gross
kg
39
48
Operation temperature range
℃
16-32
16-32

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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2. Dimensions
AHE36-1-C AHE60-1-C
MODEL
Dimensions(mm)
A(Height)
B(Depth)
C(Width)
D
E
36
774
520
460
414
245
60
970(1160)
550
500
454
266

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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3. Service Space
The air-handler unit should be installed in a location that meets the following requirements:
INSTALLATION NOTES: .
1. Up-flow discharge , the installation of plug and drain pipe is shown in the left figure.
2. Horizontal-right discharge , the installation of plug and drain pipe is shown in the right figure.
3. The seal-plugs are supplied as accessories , and be screwed tightly only with hand.

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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4. Wiring Diagrams
AHE36-1-C \ AHE60-1-C

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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5.The Specification of Wiring
Single-phase for cooling only type, 220V
Capacity(Btu/h)
36000 Btu/h
60000 Btu/h
Power
Indoor
Single
220-230V,60Hz 1PH
Outdoor
Single
220-230V,60Hz 1PH
Input Current Fuse
Indoor unit(A)
5A
5A
Lines Gauge
Indoor Unit Power Line
Line Quantity
3
3
Line Diameter(AWG)
18/1.0mm2
18/1.0mm2
Outdoor Unit Power Line
Line Quantity
3
3
Line Diameter(AWG)
12/4.0mm2
10/6.0mm2
Outdoor-Indoor SignalLine
Line Quantity
2
2
Line Diameter(AWG)
18/1.0mm2
18/1.0mm2
Thermostat Signal Line
Line Quantity
4
4
Line Diameter(AWG)
18/1.0mm2
18/1.0mm2
3-phase for cooling only type, 220V
Capacity(Btu/h)
60000 Btu/h
Power
Indoor
Single
220-230V,60Hz 1PH\220-240,50Hz 1PH
Outdoor
Three
220-230V,60Hz 3PH
Input Current Fuse
Indoor unit(A)
5A
Lines Gauge
Indoor Unit Power Line
Line Quantity
3
Line Diameter(AWG)
18/1.0mm2
Outdoor Unit Power
Line
Line Quantity
4
Line Diameter(AWG)
12/4.0mm2
Outdoor-Indoor Signal
Line
Line Quantity
2
Line Diameter(AWG)
18/1.0mm2
Thermostat Signal Line
Line Quantity
4
Line Diameter(AWG)
18/1.0mm2

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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6.Field Wiring
1.To avoid the electric shock, please link the air conditioner with the ground. The plug in the
air conditioner has joined the ground wiring, please don't change it freely.
2.The power socket is used as the air conditioner specially.
3.Don’t pull the power wiring hard.
4.When linking the air conditioner with the ground;observe the local rules.
5.If necessary, use the power fuse or the circuit, breaker or the corre- sponding scale
ampere.
When installing or repair the air condition, relate to system wiring, please operating as
follows:
1.Tear down the seven bolts in the top cover, see in Figure below.
2.Hold the edge of the top condenser and extract out.
3.Install the top condenser in the reverse order of step 1 and 2.

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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7. Exploded View
No.
Part Name
Qty
No.
Part Name
Qty
1
Chasiss assembly
1
13
Evaporator Water Baffle #1
1
2
Right Volute Wind Wheel
1
14
DiverterAssembly
1
3
Fan Motor Fixing plate
1
15
Lower side plate assembly
1
4
Wind Wheel Fixed Block
2
16
Water pan fixed block
1
5
Electronic Control Fixing Plate Assy
1
17
Pipe Cover plate assembly
1
6
ELectronic Control Components
18
Supporter
6.1
ELectronic Control Mounting Plate
1
19
Filter Cover plate
1
6.2
Main Control Board
1
20
Water pan supporter assembly
2
6.3
Transformer
1
21
Filter
1
6.4
Temperature Sensor
1
22
Water pan# 1
1
6.5
Fan Motor Capacitor
1
23
Evaporator
2
7
Upper side plate assembly
1
24
Water pan# 2
1
8
Middle Cross BeamAssembly
1
25
Evaporator Baffle
2
9
Indoor Motor
1
26
Evaporator Water Baffle #1
2
10
Evaporator Fixing Plate #2
1
27
Evaporator Fixing Plate #1
1
11
Evaporator Water Baffle #2
1
28
Evaporator Junction Plate
1
12
Air headerAssembly
1
29
Water pan brace
1

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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8. Troubleshooting
Indoor unit Fault code displayed
Fault Description
4LED fault indication
Digital
display
Wired remote
display
Three-phase power phase sequence fault
E0
E0
Indoor and outdoor unit communication failure
Timing lights flash
E1
E1
Temperature sensor (T1) fault
Running lights flash
E2
E2
Pipe temperature sensor in the evaporator (T2) fault
Running lights flash
E3
E3
Pipe temperature sensor in the evaporator (T2B) fault
Running lights flash
E4
E4
Outdoor unit failure
Warning lights flash
slowly
E5
E5
The indoor unit EEPROM fault
Defrost lights flash slowly
E7
E7
Water over protection
Warning lights flash
EE
EE
Indoor unit with line controller communication failure
E9
E9
Note: The flash frequency for each of the above indicator is 2.5Hz, slow flashing frequency is 1Hz

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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Part 3 Outdoor Units
1. Specifications ........................................................................ 15
2. Dimensions ........................................................................... 17
3. Typical Installation................................................................. 18
4. Wiring Diagrams..................................................................... 19
5. Electric Characteristics............................................................ 21
6. Operation Limits..................................................................... 21
7. Exploded View ....................................................................... 22
8. Sound Levels......................................................................... 25

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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1.Specification
Model
CCU36-410-C
CCU60-410-C
Outdoor power supply
V/Ph/Hz
208-230V/1PH/60Hz
208-230V/1PH/60HZ
Cooling
Capacity
Btu/h
36000
60000
KW
10.5
16
Outdoor Input
W
3600
5650
Outdoor Rated current
A
16.67
25.76
Outdoor Max. input consumption
W
4630
7650
Outdoor Max. current
A
23.9
39.18
Compressor
Model
ATH336UN-C9EU
ABT054KAA
Brand
Shanghai Hitachi
LG
Type
rotary
scroll
Capacity
W
9900
15815
Input
W
3300
4820
Rated current(RLA)
A
16.3
21.5
Locked rotor Amp(LRA)
A
/
120
Thermal protector
uf
80
internal
Refrigerant oil
ml
880
1360
Outdoor fan motor
Model
YDK-160-6P2
YDK-230-6P2
Output
W
160
230
Capacitor
μF
6
12
Speed
rpm
1100
1095
Outdoor coil
Number of row
2
1
Fin spacing
mm
1.4
1.4
Fin material
Aluminium Fin
Aluminium Fin
Tube outside diameter
mm
Ф7
Ф7
Tube material
Inner Grooved
Inner Grooved
Coil length x height x width
mm
1397×588×26.76
2148×798×13.37
Number of circuit
2
5
Outdoor noise level
dB(A)
60
65
Outdoor dimension
Unit (WxHxD)
mm
554×554×675
740×740×835
Packing (WxHxD)
mm
575×575×690
760×760×875
Outdoor weight
Net
kg
58.3
74.5
Gross
kg
61.1
79
Refrigerant
Type
R410A
R410A
Charge
g
2200
2100
Refrigerant pipe
Liquid side
mm
Ф9.52
Ф9.52
Gas side
mm
Ф15.88
Ф19.05
Max. refrigerant pipe length
m
20
20
Max. difference in level
m
10
10
Design pressure
MPa
4.0/1.2
4.0/1.2
Max pressure
MPa
4.5
4.5
Ambient temperature range
℃
18~43
18~43

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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Model
CCU60-410-3-C
Code
Outdoor Code
821034400026
Outdoor power supply
V/Ph/Hz
208-230V/3PH/60Hz
Cooling
Capacity
Btu/h
60000
KW
16
Outdoor Input
W
5675
Outdoor Rated current
A
17.46
Outdoor Max. input consumption
W
7440
Outdoor Max. current
A
24.97
Compressor
Model
ZP54KUE-TF5-52E
Brand
Copland
Type
scroll
Capacity
W
15900
Input
W
5140
Rated current(RLA)
A
18.6
Locked rotor Amp(LRA)
A
118.9
Thermal protector
uf
internal
Refrigerant oil
ml
1242
Outdoor fan motor
Model
YDK-230-6P2
Output
W
230
Capacitor
μF
12
Speed
rpm
1095
Outdoor coil
Number of row
1
Fin spacing
mm
1.4
Fin material
Aluminium Fin
Tube outside diameter
mm
Ф7
Tube material
Inner Grooved
Coil length x height x width
mm
2148×798×13.37
Number of circuit
5
Outdoor noise level
dB(A)
65
Outdoor dimension
Unit (WxHxD)
mm
740×740×835
Packing (WxHxD)
mm
760×760×875
Outdoor weight
Net
kg
71.5
Gross
kg
76.5
Refrigerant
Type
R410A
Charge
g
2550
Refrigerant pipe
Liquid side
mm
Ф9.52
Gas side
mm
Ф19.05
Max. refrigerant pipe length
m
20
Max. difference in level
m
10
Design pressure
MPa
4.0/1.2
Max pressure
MPa
4.5
Ambient temperature range
℃
18~43

R410A 60Hz Top-discharge Outdoor Series Technical Manual
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2.Dimensions
Unit
Model
Dimensions(mm)
Refrigerant Connection Line
Size(mm)
A
B
C
Liquid( φ )
Vapor(
φ )
LF
RF
36K
36
690
575
575
9.52
12.7
19.05
60K
835
740
740
9.52
12.7
19.05

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3.Typical Installation