Compressed Air Advisors SEPREMIUM 750 Installation and operating instructions

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Installation & Maintenance Instructions
SEPREMIUM 750
Oil /water separator
GENERAL OPERATION
The SEPREMIUM range of oil/water separators separates oil from condensate, generated by compressed air
systems. The SEPREMIUM achieves separation of oil from condensate by means of directing the
condensate through various separation stages.
As condensate flows in to the SEPREMIUM, the oil is filtered out through various filtration elements.
The first oil adsorbing element has a clever saturation indicating feature, offering you a visual operating
status of the separator at a distance.
The elements are designed to combine various types of adsorption technologies to achieve less than 10 ppm
oil residue values at the output stage.
Final separation stage includes specially selected activated carbon to polish out the remaining contaminants.
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SAFETY INSTRUCTIONS
SAFETY AND PROPER USAGE
To ensure safe and enduring performance of this product, you must comply strictly with the
instructions enclosed herein. Non-compliance with instructions or improper handling of the
product will void your warranty! Usage of this product in conditions not specified in this manual
or in contrary to the instructions hereby provided is considered IMPROPER. The manufacturer
will not be held liable for any damages resulting from improper use of the product.
SAFETY & WARNING INSTRUCTIONS
ATTENTION
- Observe valid and generally accepted safety rules when planning, installing and using this
product.
- Take proper measures to prevent unintentional operation of the product or damage to it.
- Do not attempt to disassemble this product or lines in the system while they are under
pressure.
- Always depressurise the compressed air system before working on the system.
It is important that personnel use safe working practices and observe all regulations and
legal requirements for safety when operating this product. When handling, operating or
carrying out maintenance on this product, personnel must employ safe engineering
practices and observe all local health & safety requirements & regulations. International
users refer to regulations that prevail within the country of installation. Most accidents,
which occur during the operation and maintenance of machinery, are the result of failure
to observe basic safety rules or precautions. An accident can often be avoided by
recognising a situation that is potentially dangerous. Improper operation or maintenance
of this product could be dangerous and result in an accident causing injury or death. The
manufacturer cannot anticipate every possible circumstance, which may represent a
potential hazard. The WARNINGS in this manual cover the most common potential
hazards and are therefore not all-inclusive. If the user employs an operating procedure, an
item of equipment or a method of working which is not specifically recommended by the
manufacturer he must ensure that the product will not be damaged or made unsafe and
that there is no risk to persons or property.
WARNING: This product can expose you to chemicals including lead, which is known to the State of California to
cause cancer and/or birth defects or other reproductive harm. For more information, go to www.P65Warnings.ca.gov

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EXPLODED VIEW AND IDENTIFY ALL COMPONENTS DIAGRAM
Overflow indicator
Test bottle
Lid 2
Static white element
Black element
Outlet
SEPREMIUM 750
housing
Test drain
Supporting bracket
Service drains (2X)
Element indicator
Lid 1
Inlets (2X)
Indicator element
Depressurising foam
Inner depressurising
foam
Private label area
Screws
(3x)
When White
Rod sinks it
is time to
change bags.
Red Rod will be in
down position unless
there is an overflow condition.

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INSTALLATION INSTRUCTIONS
IMPORTANT NOTICE
Before installing this product, make sure it
complies with your request and that it suits
your application!
1. Unpack the unit and visually inspect for any
transport damage incurred after leaving our
factory.
2. Depressurise the system before installation or maintenance is carried out!
3. Locate a suitable point on your compressor
system to place your SEPREMIUM 750. This
point must be near a suitable sewage point.
The unit is designed to easily fit against a
wall.
Condensate collection pipe
4. Remove both lids.

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INSTALLATION INSTRUCTIONS
5. Remove the plastic bag which is placed on top
of the static white element inside tower 2.
6. Remove both white elements.
7. Connect the condensate collection pipe to the
inlet’s from the SEPREMIUM 750.
8. Connect the outlet from the SEPREMIUM
750 to a suitable sewage point. Make sure the
condensate always flows down.
9. Before filling the unit with water make sure
that the test drain and service drains are closed.
10. Fill the unit with water from tower 1 until
both towers are filled and water flows out of
the outlet point.
Tip: spraying water over the black element in
tower 2 before filling the housing
prevents carbon dust from spreading.
Water level

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INSTALLATION INSTRUCTIONS
11. Make sure the black element rests on the
bottom of the tower by pushing it down.
Push the element down untill all the trapped
air has escaped out of the carbon element.
(push the element down untill all air has
escaped).
12. When both towers are filled with water
and the black element rests on the bottom of
tower 2 you can replace both white
elements. White indicator element in tower
1 and static white element in tower 2.
13. Replace both lids. (Lid 1 on tower 1 and lid
2 on tower 2). The static white element will be
pushed in place by lid 2.
Make sure both lids are placed and secured
properly.
14. Your SEPREMIUM 750 is ready for
operation.

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SERVICE INSTRUCTIONS
When your SEPREMIUM 750 requires maintenance (replacement of elements) please refer to our
dedicated maintenance instructions (supplied with SEPREMIUM 750 element service kit).
SERVICE CHART
Date
Description
Name

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TECHNICAL SPECIFICATIONS
Max. oil adsorption element’s
Approx. 4 Gallons US (15 Liters)
Inlet connections
½” (2x)
Outlet connections
1”
Test valve
Yes
Service drains
Yes (2x)
Element life indicator
Yes
Overflow indicator
Yes
Housing material
PE
Total recyclable
Yes
Housing color
Black
Lid color
grey
Mineral lubricants
Yes
Synthetic lubricants
Yes
Stabile condensate emulsions
Yes
Polyglycol
Yes (consult factory)
Max. compressor capacity
750 cfm (20 m³/min) (based on a 8h. shift)
DIMENSIONS