ConcealFab 900394 User manual

INSTALLATION MANUAL
900394
WIDE DIAMETER POLE TOP MOUNT
WITH RADIO MOUNTING
719.599.3400
www.concealfab.com
[e-mail]
10205 Federal Drive, Building B
Colorado Springs, CO 80908
Amphenol Configuration
Galtronics/Kathrein/JMA Configuration
(Galtronics antenna shown)
February 2021

1
Contents
SPECIFICATIONS .......................................................................................................................................2
RECOMMENDED TOOLS..........................................................................................................................3
SUPPLIED PARTS & HARDWARE ..........................................................................................................4
ASSEMBLY ..................................................................................................................................................8

2
SPECIFICATIONS

3
RECOMMENDED TOOLS
ADJUSTABLE
WRENCH
PHILLIPS
SCREWDRIVER
See Kit Fasteners (pg. 6).
NOTE: Cable Strap Installation Tool NEEDED, 900442 Installation tool, PIM shield cable strap Acetal
½”, to tighten cable strap, (Item K), in position and flush-cut to locking head.
CABLE STRAP
INSTALLATION TOOL

4
SUPPLIED PARTS & HARDWARE
A
B
C
D
E
G
H
J
K
F
L
M
N
P
Q
R
T

5
AA
U
V
W
Y
Z
AB
AC
AD
AH
AJ
AE
AF
AG
AK
AL
AM
AN
AP

6
PARTS
ITEM
QTY
DESCRIPTION
CONCEALFAB
P/N
PKG’D
A
1
WIDE DIAMETER MAST
104381
B
4
SHORT POLE TOP LEG
101625
4
KIT, MOUNT LEG HARDWARE
113919
C
2
5/8”-11 X 2” LG., HHBT
011011
D
2
5/8” LOCK WASHER
002680
E
1
ECCENTRIC WASHER
009867
F
1
SHROUD SUPPORT RING
106496
1
KIT, SUPPORT RING MOUNTING HARDWARE
113924
G
4
1/4”-20 X 3/4” LG., HHCS
004610
H
4
1/4”-20 NYLOC NUT
001633
1
KIT, BANDS, WIDE DIA. W/ RADIO, 24 PORT KATHREIN ANTENNA
113929
J
2
BANDING STRAP
113815
3
KIT, BANDED BRACKET
109013
K
1
BANDED BRACKET
108467
L
1
RADIO MOUNTING BRACKET
108436
M
2
1/4”-20 X 3/4” LG., HHCS
004610
N
5
1/4” LOCK WASHER
002830
P
5
1/4” FLAT WASHER
000301
Q
3
1/4”-20 HEX NUT
004611
R
1
CANTENNA SLEEVE
110575
T
1
SINGLE BOLT ADAPTER (NOT USED WITH AMPHENOL)
008166
U
3
SHROUD MOUNTING ARM
108892
1
KIT, KATHREIN/JMA BRACKET MOUNTING HARDWARE
113921
V
6
5/16”-18 X 1” LG., HHCS
002506
W
12
5/16” FLAT WASHER
002507
Y
6
5/16”-18 NYLOC NUT
002765
1
KIT, SINGLE BOLT ADAPTER HARDWARE
113930
W
6
5/16” FLAT WASHER
002507
Y
6
5/16”-18 NYLOC NUT
002765
Z
1
ONE/TWO HOLE DIAMETER POLE TOP SHROUD HALF
110841/110844
AA
1
SINGLE BOLT EXTENSION (NOT USED WITH AMPHENOL & JMA)
009632
1
KIT, SHROUD HOLE PLUGS
113928
AB
3
SHROUD HOLE PLUG
107043
1
KIT, SHROUD FASTENERS, WIDE DIA W/ RADIO, 24 PORT
KATHREIN ANTENNA
113927
AC
21
1/4”-20 X 3/4” LG., 1” O.D., FASTENER ASSEMBLY
100345
1
KIT, GALTRONICS 6480i/KATHREIN 20/24 PORT ANTENNA
MOUNTING HARDWARE
113920
AD
1
1” FLAT WASHER
008787
AE
1
1” LOCK WASHER
002569

7
AF
1
1”-8 HEX NUT
010110
1
KIT, AMPHENOL CANTENNA HARDWARE
113923
AG
6
3/8” FLAT WASHER
002489
AH
6
3/8”-16 NYLOC NUT
002829
1
KIT, COMMSCOPE/JMA/ACE ANTENNA MOUNTING
COMPONENTS
114155
AJ
1
7/8”-9 X 2” LG., HHBT
007296
AK
1
7/8” LOCK WASHER
007922
AL
2
7/8” FLAT WASHER
007298
AM
1
7/8”-9 HEX NUT
007297
1
KIT, CANTENNA SET SCREWS AND JAM NUTS
113962
AN
6
5/16”-18 X 1” LG., SET SQUARE SCREW
005984
AP
6
5/16”-18 HEX JAM NUT
006248

8
ASSEMBLY
C
D
E
B
A
Mount Item B, (Short Pole Top Leg), to Item A, (Wide Diameter Mast), using hardware provided, in
bag labeled “KIT, Mount Leg Hardware, 113919”, as shown.
Slide Item F, (Shroud Support Ring), over outside of all Item ‘B’s as shown.
B
F

9
Attach Item F, (Shroud Support Ring), to Item A, (Wide Diameter Mast), tabs using hardware
provided, in bag labeled “KIT, Support Ring Mounting Hardware, 113924”, as shown. Note position
of tabs on Item A during installation.
A
F
H
G

10
Bolt or band Items B, (Short Pole Top
Leg), to pole. Using 3/4” Bolts or 1”
bands (by others).
B
Insulate mast using electrical tape of EPDM rubber before mounting brackets. Attach Items K
(Banded Bracket), to Item A (Wide Diameter Mast) using Item J (Banding Strap). Space Items K evenly
around Item A. See page 3 for note pertaining to information to Item J.
K
A
J
Note: Item J to be used only for
initial installation purposes.
Stainless Steel bands must be
used for proper security of radios

11
Attach radios to Item L, (Radio Mounting Bracket), using hardware provided, in bag labeled “KIT,
Banded Bracket, 109013”. Mounts to inside cover of radio (not shown). Hardware stackup: Items N,
P, Q.
L
Attach Item L to Item K, (Banded Bracket), using hardware provided as shown.
L
K
A
M
N
P

12
Slide Item R, (Cantenna Sleeve), over top of 2” nominal pipe.
R
2” Nominal Pipe
(By others)
Rolled pin rests
on top of 2”
nominal pipe
Tighten Item R, to 2” pipe using hardware pre-installed as shown.
R
AN
AP

13
If using an JMA antenna, skip to page 15.
If using Amphenol antenna, skip to page 18.
If using Galtronics6480i, Kathrein 20/24 Port, continue below.
Fasten antenna to Item T, (Single Bolt Adapter), and Item AA, (Single Bolt Extension), using hardware
provided, in bag labeled “KIT, Galtronics 6480i/Kathrein 20/24 Port Antenna Mounting Hardware,
113920”, as shown.
Fasten Item T to Item R, (Cantenna Sleeve), using hardware provided, in bag labeled “KIT, Single Bolt
Adapter, 113930”, as shown. NOTE: Install Item R in correct vertical orientation. Arrow sticker
applied to Item R points upward.
T
T
R
AA
AD
AE
AF
W
Y
Galtronics 6480i or
Kathrein 20/24 Port
Antenna
Galtronics 6480i or
Kathrein 20/24 Port
Antenna

14
U
R
Fasten Item U, (Shroud Mounting Arm), to Item R, (Cantenna Sleeve), using hardware provided, in
bag labeled “KIT, Kathrein/JMA Bracket Mounting Hardware, 113921”, as shown.
W
V
W
Y

15
Trim to fit antenna
Galtronics (Ø10 ¼”)
Kathrein 20/24 (Ø16 ¼”)
Insert Item AB, (Shroud Hole Plug), in bag labeled “KIT, Shroud Hole Plugs, 113928”, into bottom of
Item Z, (One/Two Hole Diameter Pole Top Shroud Half), as shown. Cover equipment and other
hardware with Item Z. Attach Item Z to Item U, (Shroud Mounting Arm), using hardware provided, in
bag labeled “KIT, Shroud Fasteners, Wide Dia. w/ Radio, 24 Port Kathrein Cantenna, 113927”, as
shown.
Z
Z
Trim to fit pole
Note hole location
U
AB
AC
Galtronics 6480i or
Kathrein 20/24 Port
Antenna
(Galtronics 6480i
shown)

16
Fasten antenna to Item T, (Single Bolt Adapter), using hardware provided, in bag labeled “KIT,
Commscope/JMA/Ace Antenna Mounting Components, 114155”, as shown.
Fasten Item T to Item R, (Cantenna Sleeve) using hardware provided, in bag labeled “KIT, Single Bolt
Adapter, 113930”, as shown. NOTE: Install Item R in correct vertical orientation. Arrow sticker
applied to Item R points upwards.
T
R
AJ
AK
AL
AL
AM
W
Y
JMA Antenna with
standoff bracket
JMA Antenna
with standoff
bracket
T

17
U
R
Fasten Item U, (Shroud Mounting Arms), to Item R, (Cantenna Sleeve), using hardware provided, in
bag labeled “KIT, Kathrein/JMA Bracket Mounting Hardware, 113921”, as shown.
W
V
W
Y

18
Trim to fit antenna (Ø14 ½”)
Insert Item AB, in bag labeled “KIT, Shroud Hole Plugs, 113928”, into bottom of Item Z as shown.
Cover equipment and other hardware with Item Z. Attach Item Z to Item U using hardware provided,
in bag labeled “KIT, Shroud Fasteners, Wide Dia. w/ Radio, 24 Port Kathrein Cantenna, 113927”, as
shown.
Z
Z
Trim to fit pole
Note hole location
U
AB
AC
JMA Antenna
(Galtronics 6480i
shown)

19
Align Amphenol antenna mounting studs with holes in top plate of Item R, (Cantenna Sleeve).
Fasten Amphenol antenna to Item R, (Cantenna Sleeve), using hardware provided, in bag labeled
“KIT, Amphenol Cantenna Hardware, 113923”, as shown.
R
R
AG
AH
Amphenol
Antenna
Amphenol
Antenna