Conductrix Wampfler 0832 User manual

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 1 of 23
Order number:
0800xx-…
Table of contents
1Terminology ................................................................................................................................................................................3
2Conductor rail program 0832 ......................................................................................................................................................3
2.1 Structure and product description................................................................................................................................4
2.2 Installation ...................................................................................................................................................................5
2.2.1 Add-on variants ...........................................................................................................................................................5
2.2.2 Clipping in the band holder..........................................................................................................................................6
2.2.2.1 Installation in support profile........................................................................................................................................6
2.2.2.2 Installation on insulation profile ...................................................................................................................................6
2.2.3 Inserting/clipping the positioning band profile into the band holder.............................................................................7
3C-rail ...........................................................................................................................................................................................9
3.1 Structure and product description................................................................................................................................9
3.2 Installation ...................................................................................................................................................................9

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 2 of 23
3.2.1 Clipping in the band holder........................................................................................................................................10
3.2.1.1 Installation in support profile......................................................................................................................................10
3.2.2 Inserting/clipping the positioning band profile into the band holder...........................................................................10
4Console.....................................................................................................................................................................................12
4.1 Structure and product description..............................................................................................................................12
4.2 Installation .................................................................................................................................................................12
4.2.1 Screwing on the band holder.....................................................................................................................................12
4.2.1.1 Installation onto console ............................................................................................................................................13
4.2.2 Inserting/clipping the positioning band profile into the band holders.........................................................................13
5ProShell ....................................................................................................................................................................................15
5.1 Structure and product description..............................................................................................................................15
5.2 Installation .................................................................................................................................................................16
5.2.1 Clipping in the band holder........................................................................................................................................16
5.2.1.1 Installation into support profile...................................................................................................................................16
5.2.2 Inserting/clipping the positioning band profile into the band holders .........................................................................17
6Positioning band .......................................................................................................................................................................19
6.1 Operating principle of the BPS laser (BPS 34/BPS 37 and BPS 300 series)............................................................19
6.2 Interruption of the positioning band at transition points, expansion points, etc. ........................................................20
6.3 Applying the positioning band....................................................................................................................................21
6.3.1 Lane start on left........................................................................................................................................................21
6.3.2 Lane start on right......................................................................................................................................................21
6.4 Repair........................................................................................................................................................................22
6.4.1 Picture of defect: Wrinkling of the positioning band on stainless steel positioning band profile................................22
6.4.1.1 Correcting wrinkles ....................................................................................................................................................22
6.4.2 Repair kit ...................................................................................................................................................................23

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 3 of 23
NOTE!
Conductix-Wampfler accepts no liability or responsibility for damages and production faults that re-
sult from failure to follow these assembly instructions.
1Terminology
Positioning band profile = The support profile for different positioning bands. It consists of a thin stainless steel band
50 x 0.2 mm.
Positioning band = The information carrier for positioning systems. For example, it can be printed with QR codes or barcodes. Gen-
erally self-adhesive. It can be or is already affixed to the positioning band profile.
Code = A representation of data in binary symbols that is machine-read and then electronically processed (ex.: barcode or QR code).
2Conductor rail program 0832
First read operating instructions BAL0832-0001 and the system description it contains. This
is included in the base module.
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 4 of 23
2.1 Structure and product description
The positioning module in the "Conductor rail program 0832" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band
profile
08-3130467 (with affixed positioning band)
08-3130466 (without affixed positioning
band)
Separate positioning bands for affixing
08-3198189
08-3053615
2
Band holder
08-H016-0257
3
Clamping unit
08-S008-0301
4
Holding plate
08-H016-0269
Fig. 1: Conductor rail program 0832 (Installation variant P0 top)
2
1
3
4

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 5 of 23
2.2 Installation
2.2.1 Add-on variants
The positioning band profile is mounted at one of the positions provided, depending on the system specifications:
Band holder
Installation variant P0
(top)
Installation variant P0
(bottom)
Installation variant P7
08-H016-0257
08-H016-0258
—
—
08-H016-0259
—
The distance between the band holders should be between 500 and 1000 mm. The band holders should be positioned in such a way
that they do not move during operation. Two installation variants are possible:
Inserting/clipping the positioning band profile into the preassembled band holders
Mounting the band holders with positioning band profile already inserted/clipped

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 6 of 23
2.2.2 Clipping in the band holder
2.2.2.1 Installation in support profile
Fastening to the support profile is done by threading the band holder into the gap in the tubular profile area and then turning it until
the hook clips into the area of the C-slot:
Fig. 2: Clipping the hook into the C-slot
Fig. 3: Hook clipped into C-slot
2.2.2.2 Installation on insulation profile
Fastening to the insulation profile is done by pressing the band holder into the lowest pole of the insulation profile. Make sure that
the band holder does not cover the poles above it:
Fig. 4: 1. Insert band holder and 2. clip/press the band holder in
Fig. 5: Incorrect band holder arrangement

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 7 of 23
2.2.3 Inserting/clipping the positioning band profile into the band holder
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the Lane (see Chapter 6.3)
Installation variant
P0 (top)
Fig. 6: Clip in the positioning band profile
Fig. 7: The positioning band profile
is attached
Installation variant
P0
(bottom)
Fig. 8: Clip in the positioning band profile
Fig. 9: The positioning band profile
is attached
If the band holder has been
clipped in at the bottom of
the support profile, the
positioning band profile must
not be clipped in from
above. This leads to a
deformation of the lower clip
of the band holder.
The positioning band profile
must be clipped in from
below.
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 8 of 23
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.
Fig.10: Installation variant 1 or 2
Fig. 11: Installation variant 3
The holding plates are screwed to the support profile depending on the intended position (for installation variants, see table in chapter
2.2.1). The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 9 of 23
3C-rail
3.1 Structure and product description
The positioning module in the "C-rail" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band profile
08-3130467 (with affixed positioning
band)
08-3130466 (without affixed posi-
tioning band)
Separate positioning bands for affixing:
08-3198189
08-3053615
2
Band holder
08-H016-0267
3, 4
Clamping unit with holding plate
08-S008-0305
Fig. 12: C-rail
3.2 Installation
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.
The distance between the band holders should be between 500 and 1000 mm. The band holders should be positioned in such a way
that they do not move during operation. Two installation variants are possible:
Inserting/clipping the positioning band profile into the preassembled band holders
Mounting the band holders with positioning band profile already inserted/clipped
2
1
3
4

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 10 of 23
3.2.1 Clipping in the band holder
3.2.1.1 Installation in support profile
Clip the band holder onto the C-rail:
Fig. 13: Clipping in the band holder
Fig. 14: Band holder after clipping in
3.2.2 Inserting/clipping the positioning band profile into the band holder
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the aisle (see chapter 6.3)
Fig. 15: Clipping in the positioning band profile and clipped-in positioning
band profile
Fig. 16: Inserting the positioning band profile
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 11 of 23
Fig. 17: Drilling the positioning band profile
The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 12 of 23
4Console
4.1 Structure and product description
The positioning module in the "Console" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band profile
08-3130467 (with affixed positioning
band)
08-3130466 (without affixed posi-
tioning band)
Separate positioning bands for affixing:
08-3198189
08-3053615
2
Band holder
08-H016-0268
3, 4
Clamping unit with holding plate
08-S008-0305
Fig. 18: Console
Fig. 19: C-rail
4.2 Installation
4.2.1 Screwing on the band holder
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.
2
1
3
4
2
1
3
4

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 13 of 23
4.2.1.1 Installation onto console
Screw the band holder to the Console (DIN 912 cheese head screw, square nut):
Fig. 20: Aligning the band holder
Fig. 21: Screwing on the band holder
Fig. 22: Band holder screwed onto the console
4.2.2 Inserting/clipping the positioning band profile into the band holders
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the aisle (see chapter
6.3)

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 14 of 23
Fig. 23: Clipping in the positioning band profile
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.
Fig. 24: Drilling the positioning band profile
The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 15 of 23
5ProShell
5.1 Structure and product description
The positioning module in the "ProShell" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band profile
08-3130467 (with affixed position-
ing band)
08-3130466 (without affixed posi-
tioning band)
Separate positioning bands for affixing:
08-3198189
08-3053615
2
Band holder
08-H016-0263
3
Clamping unit
08-S008-0301
4
Holding plate
08-B020-6704
Fig. 25: ProShell (Positioning band profile top)
Fig. 26: ProShell (Positioning band profile bottom)
2
1
3
4
4 3 1 2

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 16 of 23
5.2 Installation
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.
5.2.1 Clipping in the band holder
5.2.1.1 Installation into support profile
Fastening to the support profile is done by threading the band holder into the gap in the tubular profile area and then turning it until
the clip is clipped into the area of the slot:
Fig. 27: Clipping in the band holder
Fig. 28: Band holder is clipped in

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 17 of 23
5.2.2 Inserting/clipping the positioning band profile into the band holders
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the aisle (see chapter 6.3)
Fig. 29: Clip in the positioning band profile (band holder is attached at the
top)
Fig. 30: Clip in the positioning band profile (band holder is attached at the
bottom)
If the band holder has been clipped in at the bottom of
the support profile, the positioning band profile must not
be clipped in from the top. This leads to a deformation of
the lower clip of the band holder.
The positioning band profile must be clipped in from the
bottom.
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 18 of 23
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.
Fig. 31: Drilling the positioning band profile
The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 19 of 23
6Positioning band
6.1 Operating principle of the BPS laser (BPS 34/BPS 37 and BPS 300 series)
NOTE!
The barcode readers are not included in the scope of delivery!
The laser reads several code labels depending on the distance between the positioning band and the optics. A distance of 150 mm
yields a reading width of 130 mm (theoretically 3.25 labels). Taking the inclination into account, the laser therefore reads three of at
least one required label.
The laser needs a code label to calculate and provide the position.
This means that the system has a high level of resilience to damage or contamination of the positioning band. Note that the reading
head is slightly inclined. This causes oblique scanning which hides damage to the positioning band, such as grinding marks.
Fig. 32: Positioning band

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 20 of 23
6.2 Interruption of the positioning band at transition points, expansion points, etc.
If the positioning band has to be interrupted, it is recommended to cut out a complete code label, e.g. to cut the positioning band at
an expansion point or for a screw head.
Fig. 33: Interrupting the positioning band
The separation must take place at the cut mark printed on the positioning band and must not be larger than 40 mm.
Notes for cutting:
Expansion joints up to a width of several millimeters can simply be glued over. The positioning band may not be inter-
rupted at this point.
Glue over protruding screw heads. Cut out the code label covering the screw head at the cutting edges.
If application results in a gap, it is recommended that the positioning band be affixed over this gap and then cut at the
relevant cutting marks. If the gap is so small that the scanning beam can detect the code label either to the left or to the right
of the gap, measured values will be supplied without interruption. If the scanning beam cannot scan a code label completely,
the BPS 34 returns a value of "0". As soon as the BPS 34 can scan a complete code label again, it calculates the next
position value.
The maximum gap between two positioning band positions that will not affect the measured value is 40 mm.