Conductrix Wampfler 0832 User manual

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 1 of 23
Order number:
0800xx-…
Table of contents
1Terminology ................................................................................................................................................................................3
2Conductor rail program 0832 ......................................................................................................................................................3
2.1 Structure and product description................................................................................................................................4
2.2 Installation ...................................................................................................................................................................5
2.2.1 Add-on variants ...........................................................................................................................................................5
2.2.2 Clipping in the band holder..........................................................................................................................................6
2.2.2.1 Installation in support profile........................................................................................................................................6
2.2.2.2 Installation on insulation profile ...................................................................................................................................6
2.2.3 Inserting/clipping the positioning band profile into the band holder.............................................................................7
3C-rail ...........................................................................................................................................................................................9
3.1 Structure and product description................................................................................................................................9
3.2 Installation ...................................................................................................................................................................9

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 2 of 23
3.2.1 Clipping in the band holder........................................................................................................................................10
3.2.1.1 Installation in support profile......................................................................................................................................10
3.2.2 Inserting/clipping the positioning band profile into the band holder...........................................................................10
4Console.....................................................................................................................................................................................12
4.1 Structure and product description..............................................................................................................................12
4.2 Installation .................................................................................................................................................................12
4.2.1 Screwing on the band holder.....................................................................................................................................12
4.2.1.1 Installation onto console ............................................................................................................................................13
4.2.2 Inserting/clipping the positioning band profile into the band holders.........................................................................13
5ProShell ....................................................................................................................................................................................15
5.1 Structure and product description..............................................................................................................................15
5.2 Installation .................................................................................................................................................................16
5.2.1 Clipping in the band holder........................................................................................................................................16
5.2.1.1 Installation into support profile...................................................................................................................................16
5.2.2 Inserting/clipping the positioning band profile into the band holders .........................................................................17
6Positioning band .......................................................................................................................................................................19
6.1 Operating principle of the BPS laser (BPS 34/BPS 37 and BPS 300 series)............................................................19
6.2 Interruption of the positioning band at transition points, expansion points, etc. ........................................................20
6.3 Applying the positioning band....................................................................................................................................21
6.3.1 Lane start on left........................................................................................................................................................21
6.3.2 Lane start on right......................................................................................................................................................21
6.4 Repair........................................................................................................................................................................22
6.4.1 Picture of defect: Wrinkling of the positioning band on stainless steel positioning band profile................................22
6.4.1.1 Correcting wrinkles ....................................................................................................................................................22
6.4.2 Repair kit ...................................................................................................................................................................23

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 3 of 23
NOTE!
Conductix-Wampfler accepts no liability or responsibility for damages and production faults that re-
sult from failure to follow these assembly instructions.
1Terminology
Positioning band profile = The support profile for different positioning bands. It consists of a thin stainless steel band
50 x 0.2 mm.
Positioning band = The information carrier for positioning systems. For example, it can be printed with QR codes or barcodes. Gen-
erally self-adhesive. It can be or is already affixed to the positioning band profile.
Code = A representation of data in binary symbols that is machine-read and then electronically processed (ex.: barcode or QR code).
2Conductor rail program 0832
First read operating instructions BAL0832-0001 and the system description it contains. This
is included in the base module.
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 4 of 23
2.1 Structure and product description
The positioning module in the "Conductor rail program 0832" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band
profile
08-3130467 (with affixed positioning band)
08-3130466 (without affixed positioning
band)
Separate positioning bands for affixing
08-3198189
08-3053615
2
Band holder
08-H016-0257
3
Clamping unit
08-S008-0301
4
Holding plate
08-H016-0269
Fig. 1: Conductor rail program 0832 (Installation variant P0 top)
2
1
3
4

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 5 of 23
2.2 Installation
2.2.1 Add-on variants
The positioning band profile is mounted at one of the positions provided, depending on the system specifications:
Band holder
Installation variant P0
(top)
Installation variant P0
(bottom)
Installation variant P7
08-H016-0257
08-H016-0258
—
—
08-H016-0259
—
The distance between the band holders should be between 500 and 1000 mm. The band holders should be positioned in such a way
that they do not move during operation. Two installation variants are possible:
Inserting/clipping the positioning band profile into the preassembled band holders
Mounting the band holders with positioning band profile already inserted/clipped

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 6 of 23
2.2.2 Clipping in the band holder
2.2.2.1 Installation in support profile
Fastening to the support profile is done by threading the band holder into the gap in the tubular profile area and then turning it until
the hook clips into the area of the C-slot:
Fig. 2: Clipping the hook into the C-slot
Fig. 3: Hook clipped into C-slot
2.2.2.2 Installation on insulation profile
Fastening to the insulation profile is done by pressing the band holder into the lowest pole of the insulation profile. Make sure that
the band holder does not cover the poles above it:
Fig. 4: 1. Insert band holder and 2. clip/press the band holder in
Fig. 5: Incorrect band holder arrangement

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 7 of 23
2.2.3 Inserting/clipping the positioning band profile into the band holder
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the Lane (see Chapter 6.3)
Installation variant
P0 (top)
Fig. 6: Clip in the positioning band profile
Fig. 7: The positioning band profile
is attached
Installation variant
P0
(bottom)
Fig. 8: Clip in the positioning band profile
Fig. 9: The positioning band profile
is attached
If the band holder has been
clipped in at the bottom of
the support profile, the
positioning band profile must
not be clipped in from
above. This leads to a
deformation of the lower clip
of the band holder.
The positioning band profile
must be clipped in from
below.
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 8 of 23
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.
Fig.10: Installation variant 1 or 2
Fig. 11: Installation variant 3
The holding plates are screwed to the support profile depending on the intended position (for installation variants, see table in chapter
2.2.1). The tensioning units are connected to the holding plates in order to tension the positioning band profile in a straight line.

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 9 of 23
3C-rail
3.1 Structure and product description
The positioning module in the "C-rail" variant consists of the following components:
Item
Name
Order No.
Note
1
Positioning band profile
08-3130467 (with affixed positioning
band)
08-3130466 (without affixed posi-
tioning band)
Separate positioning bands for affixing:
08-3198189
08-3053615
2
Band holder
08-H016-0267
3, 4
Clamping unit with holding plate
08-S008-0305
Fig. 12: C-rail
3.2 Installation
ATTENTION!
The positioning band profile must be free of excessive tension!
When mounting and tensioning the tensioning unit with a holding plate, no waves may arise in
the positioning band profile.
The distance between the band holders should be between 500 and 1000 mm. The band holders should be positioned in such a way
that they do not move during operation. Two installation variants are possible:
Inserting/clipping the positioning band profile into the preassembled band holders
Mounting the band holders with positioning band profile already inserted/clipped
2
1
3
4

Installation Instructions
Positioning module
Conductor rail program 0832, C-rail,
Console, ProShell
MV0800-0015a-EN
www.conductix.com translated document Page 10 of 23
3.2.1 Clipping in the band holder
3.2.1.1 Installation in support profile
Clip the band holder onto the C-rail:
Fig. 13: Clipping in the band holder
Fig. 14: Band holder after clipping in
3.2.2 Inserting/clipping the positioning band profile into the band holder
CAUTION!
Danger of cutting!
The following activities may result in injury due to cutting due to carelessness.
Wear suitable protective clothing such as gloves and work safety shoes.
The positioning band roller profile can "spring open" when unlocking. Avoid danger of injury
when unlocking the positioning band roller profile!
CAUTION!
Make sure that the positioning band profile is correctly aligned in the lane!
Before inserting/clipping in the positioning band profile, check the alignment of the positioning band
in the lane!
If necessary, turn the positioning band in the lane: The positioning band must be aligned
with the reader and the start code must be on the correct side of the aisle (see chapter 6.3)
Fig. 15: Clipping in the positioning band profile and clipped-in positioning
band profile
Fig. 16: Inserting the positioning band profile
After installation of the band holders and the positioning band profile, the positioning band profile must be easily and freely movable
in the X direction in order to be able to set the desired positioning range and to avoid displacement when the temperature changes.
Pre-drill the positioning band profile on both sides as shown in the illustration and then screw it to the tensioning unit.